Argal ZMR 02.30 Use Manual Download Page 3

Page: 3 / 20

1.1

LEGEND

Pos. Ref. Part name

Material

Q.ty

Disassembling steps

sequence

Spare stock

1 2 3 4 5 6 7 8 9 0

Start

year

910.1

Connection volute casing / strainer

AISI 304

●

1.1

910.2

Connection volute casing / strainer

AISI 304

●

910.2

Connection volute casing / intermediate casing

AISI 304

●

2.1

910.3

Connection volute casing / intermediate casing

AISI 304

●

102

Volute casing

:PP /

:E-CTFE /

:E-CTFE

●

230

Impeller

:PP /

:E-CTFE /

:E-CTFE

●

260

Ogive

:PP /

:E-CTFE /

:E-CTFE

●

412.1 OR volute casing (

OR 4675

)

:FKM /

:EPDM /

:FFKM

●

412.2 OR ogive (

OR 3081

)

:FKM /

:EPDM /

:FFKM

●

210

Shaft

AISI 304

●

840

Cone coupling element

STEEL

●

910.3

Connection strainer / electric motor

AISI 304

●

14.A

910.3

Connection strainer / motor flange

AISI 304

●

807

Bracket

PPS

●

15.A

334

Motor flange

PPS

●

910.4

Connection electric motor / baseplate

AISI 304

●

800

Electric motor

///

●

890

Baseplate

AISI 304

●

722.1 Inlet flange

AISI 304

●

727.1 Inlet flange adaptor

PARA

●

722.2 Outlet flange

AISI 304

●

727.2 Outlet flange adaptor

PARA

●

912

Drain plug (optional)

PTFE

●

195.1 Armoured (connect. B

– N)

AISI 304

●

922

Lock nut

●

195.2 Armoured (connect.Y

– Z)

AISI 304

●

932.1 Seeger ring

●

185

Packing ring

●

412.6 OR drain plug (

OR 2050

)

:FKM /

:EPDM /

:FFKM

●

493

Dividing plate

●

932.2 Seeger ring

STEEL

●

100

722.3 Outlet flange FF

●

102

722.4 Inlet flange FF

●

Mechanical seal

134.1 Intermediate casing

:PP /

:E-CTFE /

:E-CTFE

●

6.A

134.2 Intermediate casing (BS

…)

:PP /

:E-CTFE /

:E-CTFE

●

412.3 OR fixed seal (

OR 3200

)

:FKM /

:EPDM /

:FFKM

●

475.1 Fixed seal

TS5-TS6-SF1

TS7-TS8-SF2

:SSiC

●

922.1 Lock nut fixed seal

●

472.1 Rotating seal (SF

…)

PTFE

●

504.1 Spacer (SF

…)

●

25.A

504.2

Spacer (MSF…)

Bronze

●

472.2 Rotating seal (TS

…)

TS5-TS7

:CHD-GRAPHITE /

TS6-TS8

:SSiC

●

504.2 Spacer (TS

…)

●

27.A

504.4

Spacer (MTS…)

Bronze

●

472.3 Rotating seal

CHD-GRAPHITE

●

475.2 Fixed seal

●

164

Barrier

PVC

●

412.4 OR diaphragm (

OR 3281

)

:FKM /

:EPDM /

:FFKM

●

443

Diaphragm

:PP /

:PTFE /

:PTFE

●

412.5 OR impeller (

OR 3081

)

FKM

●

412.7 OR seal chamber (

OR 3375

)

FKM

●

412.8 OR seal chamber (

OR 3375

)

FKM

●

471

Seal chamber

●

761

Nipple

AISI 304

●

762

Fluxing connection

AISI 304

●

472.4 Rotating seal (BS

…)

BS5-BS7

:CHD-GRAPHITE /

BS6-BS8

:SSiC

●

475.3 Fixed seal (BS

…)

BS5-BS6

BS7-BS8

:SSiC

●

412.9 OR diaphragm (

OR 4337

)

:FKM /

:EPDM /

:FFKM

●

443.2 Diaphragm (BS

…)

:PP /

:PTFE /

:PTFE

●

922.2 Lock nut fixed seal

●

415.1 V-ring

NBR

●

414.1 Counterface V-ring

●

Summary of Contents for ZMR 02.30

Page 1: ... MTS5 2 2 3 N P S N integral 02 30 03 35 armoured TS8 MTS6 3 5 BS5 MTS7 4 5 Atex chose BS6 MTS8 1 DISASSEMBLING SEQUENCE 2 1 1 LEGEND 3 2 IDENTIFICATION CODES 4 3 GENERAL NOTES 4 4 OPERATING PRINCIPLE 5 5 MOTOR 5 6 PRESSURE SWITCH TO PREVENT DRY RUNNING 6 7 INSTRUCTION ON INSTALLATION AND USE 6 7 1 TRANSPORT 6 7 2 INSTALLATION 6 7 3 START UP 7 7 4 USE 8 7 5 SHUTDOWN 8 8 MAINTENANCE 8 8 1 DISMANTLI...

Page 2: ...2 1 DISASSEMBLING SEQUENCE ...

Page 3: ... 304 1 42 932 1 Seeger ring PP 1 43 185 Packing ring PP 1 44 412 6 OR drain plug OR 2050 V FKM E EPDM K FFKM 1 46 493 Dividing plate PP 1 47 932 2 Seeger ring STEEL 1 100 722 3 Outlet flange FF PP 1 102 722 4 Inlet flange FF PP 1 Mechanical seal 6 134 1 Intermediate casing WR PP GF E CTFE GX E CTFE 1 6 A 134 2 Intermediate casing BS WR PP GF E CTFE GX E CTFE 1 20 412 3 OR fixed seal OR 3200 V FKM ...

Page 4: ...cal seal the presence of fibrous adhesive or abrasive bodies is not allowed Exame of the solid particles Mech seal SF1 TS5 Mech seal TS6 Mech seal MSFA MTSC MTSD max quantity in weight 1 3 1 3 a 1 5 b 1 11 max dimension in mm 0 1 0 6 0 1 0 6 a 1 2 b 0 1 0 8 max hardness Mohs index 1 2 3 6 1 2 Clockwise rotation seen from the motor side Make sure that the chemical and physical characteristics of th...

Page 5: ...e motor bearings THE MECHANICAL SEAL placed at the point where the shaft enters the pump body to drive the impeller is made up of two main section a fixed section inserted in the pump body and a rotating section integral with the shaft The tight contact between these two parts guarantees a seal against leakage whether the pump is rotating or not The rubbing action that occurs between these two par...

Page 6: ...d remote control switch In order to obviate any pulsations of the pressure switch it is necessary to set its setpoint to a pressure value equal to 65 of the working pressure It is obvious that this device cannot be used to control working pressure On start up the pressure switch contact must be by passed for a sufficient time to allow pressure to build up in the system In case of automatic start u...

Page 7: ...nmental conditions in accordance with the IP protection of the motor install a drainage pit to collect any liquid overflow from the base drainage channel due to normal maintenance work leave enough free space around the pump for a person to move leave free space above the pump for lifting operations highlight the presence of aggressive liquids with coloured tags following the local safety regulati...

Page 8: ...id and the operating conditions on the rotating parts of the pump clean or replace as necessary make periodic inspections 3 to 5 months depending on the type of liquid and the operating conditions on the functionality of the motor control system efficiency must be guaranteed make periodic inspections 2 to 30 days depending on the type of liquid and the operating conditions of the in line and foot ...

Page 9: ...e a right hand thread Bolt torque setting M4 M6 M8 M10 M12 M16 M20 M24 reduce by 25 on plastic parts Nm 4 14 24 48 60 75 120 175 all the tasks must be performed under supervision of qualified personnel seal with new o rings assemble the pump by following the procedure set out in the LEGEND column in the reverse order clean out the motor shaft from any trace of dust and or grease mount the pump sha...

Page 10: ... far as the non synchronous motor is concerned and may cause injury to hands if working on an open pump Risks may also arise due to the nature of the liquids pumped It is therefore of utmost importance to closely follow all the instructions contained in this manual so as to eliminate the causes that may lead to pump failure and the consequent leakage of liquid dangerous for both personnel and the ...

Page 11: ...awareness of possible damage to parts due to abrasion or shocks during handling know how of required bolt and screw tightening required on different materials such as plastics and metals use of precision measuring instruments opening and closing of the pump body removal and replacement of rotating parts 9 4 WASTE DISPOSAL Materials separate plastic from metal parts Dispose of by authorized compani...

Page 12: ...y than expected 23 specific weight of liquid is greater than expected 24 impurities inside pump create abnormal wear 25 electric motor supply voltage is not rated voltage Pump vibrates and is noisy see 23 26 operates at full capacity no head 27 pump or pipes inadequately fixed 28 eccentric impeller operation because of worn bushes 28 support bearing without grease Pump s internal parts wear out to...

Page 13: ... 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 d x z JIS 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 Dimensions in mm for connections type Y see pag 1 IDENTIFICATION CODE KM KA MOTOR IEC 60 Hz Model ZMR 07 11 07 14 11 15 11 23 17 25 03 35 IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 112 a1 67 67 67 67 67 67 L 393 413 393 413 438 413 438 486 438 486 495 495 Q 75 75 75 75 75 75 h1 80 90 80 90...

Page 14: ... 32 13 32 g 5 7 16 5 29 32 5 29 32 7 1 32 5 29 32 7 1 32 7 1 32 7 1 32 7 1 32 L3 7 9 32 7 9 32 8 1 16 7 9 32 8 1 16 8 1 16 8 1 16 8 1 16 B2 9 9 3 4 12 9 3 4 12 12 12 12 s2 9 16 9 16 9 16 9 16 9 16 9 16 L1 9 21 32 9 21 32 10 3 16 9 21 32 10 3 16 10 3 16 10 3 16 10 3 16 B3 12 1 8 12 1 8 14 1 8 12 1 8 14 1 8 14 1 8 14 1 8 14 1 8 h3 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 KM ISO 3 15 16 3 15 16 3 15...

Page 15: ...R GF WR GF WR GF WR GF WR GF Power IEC 60 Hz KW 0 75 1 1 1 5 1 1 1 5 2 2 1 5 2 2 3 2 2 3 4 4 Motor frame IEC 80A 80B 90S 80B 90S 90L 90S 90L 100L 90L 100L 112 112 power NEMA 60 Hz HP 1 1 1 2 2 1 1 2 2 3 2 3 5 3 5 5 5 Motor frame NEMA 56 56 145 143 145 182 145 182 184 182 184 184 184 Pump weight No motor Kg 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 Lb 6 7 8 9 6 7 8 9 6...

Page 16: ...16 ...

Page 17: ...17 ...

Page 18: ...18 ...

Page 19: ...19 ...

Page 20: ...ce Tel 030 3507025 Web www argal it E mail argal argal it The INSTRUCTION MANUAL must be delivered to the pump user who takes diligent note of it fills in data for Maintenance Department page 1 keeps the file for subsequent reference Possible modifications do not imply updating of the existing manuals Copyright 2018 ARGAL S r l Draw and text total or partial duplication is prohibited REV 10 10 201...

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