3-20
8. Place the friction spring into position on the friction
plate making sure the head of the spring is opposite
the flat of the inner hole. Apply a low-temperature
grease to the plate.
9. Place the plate into position making sure the flat of
the inner hole is correctly positioned in the hub.
Apply blue Loctite #243 to the threads; then secure
the plate with a washer and nut. Tighten the nut to 11
ft-lb.
10. With 20 in. of rope exposed, hook the rope in the
notch of the roller.
11. Rotate the roller four or five turns counterclockwise;
then release the rope from the notch and allow the
rope to retract.
12. Pull the rope out two or three times to check for cor-
rect tension.
NOTE: Increasing the rotations in step 12 will
increase spring tension.
INSTALLING
1. Place the starter assembly into position against the
magneto case; then secure the starter with cap
screws. Tighten to 96 in.-lb.
NOTE: Before tightening the cap screws, slowly pull
the recoil rope until the pawl engages; then tighten
the cap screws centering the recoil against the mag-
neto case.
2. Thread the rope through the bushing in the console;
then install the handle and secure with a knot. Seat
the cap.
3. Release the slip-knot in the rope.
Recoil Starter (570/800
cc)
743-711A
741-373B
REMOVING
1. Tie a slip-knot in the starter rope below the console
and allow the rope to slowly retract against the
starter case.
2. Remove the knot at the handle, remove the handle,
and account for the handle cap; then thread the rope
through the bushing in the console.
3. Remove the cap screws (A) securing the starter
assembly to the magneto case; then remove the
starter assembly.
DISASSEMBLING
1. Secure the recoil starter in a vise.
2. Rotate the roller (B) counterclockwise until the notch
of the roller is near the rope guide in the case. Guide
the rope into the notch and slowly allow the roller to
retract until all recoil spring tension is released.
3. While exerting downward pressure on the friction
plate (C), remove the cap screw (570 cc) or cap
screw with washer (800 cc) (D).
4. Slowly release the friction plate and lift the plate
with pawl activator (E) free of the recoil roller; then
remove the pawl activator from the friction plate.
5. Remove the pawl (F) and the return spring (G); then
remove the friction plate spring (H).
6. Carefully lift the roller free of the case making sure
the main spring (I) does not disengage from the case.
Account for the bushing.
KEY
A. Cap
Screw
B. Roller
C. Friction Plate
D. Cap Screw
E. Pawl Activator
F. Pawl
G. Return Spring
H. Friction Plate Spring
I. Main Spring
570 cc
! WARNING
Always wear safety glasses and gloves when servic-
ing the recoil starter.
! WARNING
During the disassembly procedure, continuous down-
ward pressure must be exerted on the reel so it does
not accidentally disengage and cause injury.
! WARNING
Care must be taken when allowing the recoil roller to
unwind. Make sure all spring tension is released
before continuing.
KEY
A. Cap Screw
B. Roller
C. Friction Plate
D. Cap Screw w/Washer
E. Pawl Activator
F. Pawl
G. Return Spring
H. Friction Plate Spring
I. Main Spring
800 cc
Summary of Contents for Sno Pro 120
Page 20: ...1 18 NOTES ...
Page 29: ...2 9 2 570ENG12 ...
Page 39: ...2 19 2 500CC2A_12 ...
Page 45: ...2 25 2 NOTES ...
Page 47: ...2 27 2 800_12_2 ...
Page 61: ...2 41 2 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 63: ...2 43 2 1100ccZ1RV10 ...
Page 81: ...2 61 2 1100ccZ1RV10 ...
Page 82: ...2 62 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 141: ...2 121 2 SNO2152 ...
Page 142: ...2 122 SNO2153 ...
Page 180: ...3 18 0742 314 0746 520 F5 LXR 800 cc ...
Page 204: ...3 42 NOTES ...
Page 260: ...5 26 Troubleshooting Servomotor SERVO1A12 ...
Page 261: ...5 5 27 SERVO2rv ...
Page 264: ...Magneto 0746 255 1 ...
Page 266: ...Main Harness p n 1686 603 F5 LXR 0746 249 3 ...
Page 269: ...Main Harness p n 1686 588 F 800 M 800 XF 800 0746 242 6 ...
Page 270: ...Main Harness p n 1686 611 TZ1 Turbo LXR LTD 0746 253 7 ...
Page 271: ...Main Harness p n 1686 610 TZ1 TZ1 LXR 0746 252 8 ...
Page 272: ...Main Harness p n 1686 613 Bearcat Z1 XT GS p n 1686 615 Bearcat Z1 XT LTD 0746 511 9 ...
Page 273: ...Main Harness p n 1686 578 Sno Pro 120 10 0744 204 ...
Page 274: ...Ignition Main Harness p n 1686 628 Sno Pro 500 11 0745 605 ...
Page 275: ...Ignition Main Harness p n 1686 657 Sno Pro 600 12 0746 250 ...
Page 276: ...0745 601 13 Console Harness p n 1686 631 TZ1 LXR TZ1 Turbo LXR LTD ...
Page 277: ...Hood Harness p n 1686 638 F 800 M 800 XF 800 0746 243 14 ...
Page 278: ...Console Harness p n 1686 633 Bearcat 570 F570 T570 0746 238 15 ...
Page 279: ...Console Harness p n 1686 634 F5 LXR 0746 240 16 ...
Page 280: ...Hood Harness p n 1686 639 F 1100 Turbo M 1100 Turbo HCR XF 1100 Turbo 0746 246 17 ...
Page 282: ...0746 254 19 Console Harness p n 1686 547 Bearcat Z1 XT GS p n 1686 549 Bearcat Z1 XT LTD TZ1 ...
Page 283: ...Hood Harness p n 1686 587 Sno Pro 500 20 0744 201 ...
Page 285: ...Passenger Seat Harness p n 1686 570 22 0744 197 ...
Page 286: ...Handlebar Harness p n 1686 636 F 800 M 800 XF 800 p n 1686 654 M 800 HCR 0746 244 23 ...
Page 287: ...Handlebar Harness p n 1686 537 Bearcat 570 F570 T570 0746 239 24 ...
Page 288: ...Handlebar Harness p n 1686 574 F5 LXR 0744 189 25 ...
Page 289: ...Handlebar Harness p n 1686 637 F 1100 Turbo M 1100 Turbo XF 1100 Turbo 0746 247 26 ...
Page 290: ...Handlebar Harness p n 1686 590 Sno Pro 500 27 0744 200 ...
Page 291: ...Handlebar Harness p n 1686 656 M 1100 Turbo Sno Pro HCR 28 0746 510 ...
Page 292: ...Misc Groomer Special p n 1686 645 p n 1686 646 p n 1686 647 p n 1686 648 29 0746 241 ...
Page 460: ...8 26 0744 930 ...