Arctic Cat S2008ACAAAUSG, Operator'S Manual

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46 MAINTENANCE
MAINTENANCE
PERIODIC MAINTENANCE CHECKLIST
ITEM INTERVAL PAGE REMARKS
Air Filter (660 cc Turbo) 2000 miles/Seasonal __ Replace
Brake System (Hydraulic) Daily 66 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Brake System (Mechanical) Daily 64 Check for binding, sticking, and proper operation; lever
travel, cable, spring, caliper, and disc
Cooling System - Liquid Daily 23 Check for leakage, damage, obstructions, coolant level
Cooling System - Fan Belt Monthly 86 Check tightness and for wear, damage, and
obstructions
Charging System - Accessory Belt
(660 cc)
Monthly 87 Check tightness and for wear, damage, and
obstructions
Oil System Daily 48-49 Check for leakage, damage, and injection/engine oil
level
Engine Oil (660 cc Standard) 2500-3000 miles/
Seasonal
49 Change oil and filter
Engine Oil (660 cc Turbo) 2000 miles/Seasonal 49 Change oil and filter
Engine Oil (1100 cc) 2500 miles/Seasonal 50 Change oil and filter
Battery Daily 23
60 Check for proper charge and tight connections
Stop Switch Daily — Check for proper operation
Hoses Daily — Check for damage, leakage, and routing
Headlight & Taillight/Brakelight Daily 79-84 Check for proper operation and cleanliness
Steering System Daily — Check for proper operation, tightness of bolts, and
binding
Throttle Control System Daily 37 Check for binding, sticking, proper operation, throttle
cable tension, and routing
Drive Belt Daily
Monthly
69 Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars Daily 84 Check for wear and damage
Carburetors - Main Jets -
Adjustment Screws
Daily
Weekly
57
51-57
Install proper main jets
Adjust according to specifications
Electrical Wiring Weekly — Check for wear, damage, tight connections, and
routing
Exhaust System Weekly 22 Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners Weekly — Check tightness
Recoil Starter Weekly — Check rope for wear, fraying, and proper operation
Shock Absorbers Weekly 25 Check for fluid leakage and damage
Spark Plugs (2-Stroke) Weekly 59 Check center electrode insulator color, carbon, and gap
Valve Clearance (660 cc) 3500 miles/Seasonal 60 Check/adjust
Valve Clearance (1100 cc) 5000 miles/Seasonal 60 Check/adjust
Suspension Weekly 75 Check for damage, loose components, and proper
adjustment
Track Tension/Alignment Weekly 72
74 Check/adjust as necessary
Wear Strips Weekly 86 Check for wear and damage
Wires & Cables Weekly — Check for wear, damage, and routing
Fuel System - Tank, Pump,
In-Line Filter, & Vent Hose
Weekly — Check for damage, wear, obstructions, and leakage
Fuel Filter (660 cc/1100 cc) 5000 miles/2 years __ Replace
APV System Monthly 32 Check/adjust as necessary
Standard Chain Case Monthly 41 Check lube level and for leakage
ACT Drive Gear Case Seasonal 41 Change drive fluid prior to storage
Heat Exchangers Monthly — Check for wear, leakage, and damage
Drive Clutch/Driven Pulley Monthly 24 Check for damage, abnormal noise, vibration, binding,
and sticking and clean off drive belt deposits
Front & Rear Suspension Monthly 44
45 Grease