Arctic Cat HDX 500 2017, Service Manual

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112
PR786
Disassembling Crankcase
Half

NOTE: For steps 1-7, refer to illustration PR787A.

NOTE: To aid in installing, it is recommended that
the assemblies are kept together and IN ORDER.
PR787A
1. Remove the secondary driven shaft assembly (A)
noting the location of the bearing locating pins.
Account for the bearing C-ring.
PR787B
2. Remove the reverse idler gear assembly (F). Account
for all washers, shaft, bushing, and the gear.
CC668
3. Remove the shift shaft (H); then remove the two
forks taking note of the direction of the tabs on the
forks for assembling purposes.
4. Remove the gear shift shaft (G) noting the location
of the two holes on the end of the shaft. Account for
a spacer and a washer.
DE677A
5. Remove the countershaft assembly (D). Account for
a washer on each end of the countershaft.
CC674

NOTE: Do not disassemble the countershaft assem-
bly unless necessary. If necessary, see Servicing Cen-
ter Crankcase Components sub-section.
6. Using a rubber mallet, tap on the crankcase to
remove the driveshaft.
KEY
A. Secondary Driven Shaft
Assembly
B. Crank Balancer Assembly
C. Crankshaft
D. Countershaft Assembly
E. Driveshaft
F. Reverse Idler Gear Assembly
G. Gear Shift Shaft
H. Shift Shaft with 2 Forks