7
Periodic Maintenance/
Tune-Up
Tighten all nuts, cap screws, screws, and bolts. Make
sure rivets holding components together are tight.
Replace all loose rivets. Care must be taken that all cali-
brated nuts, cap screws, screws, and bolts are tightened to
specifications.
It is advisable to lubricate certain components periodi-
cally to ensure free movement. Apply light oil to the
components using the following list as reference.
A. Throttle Lever Pivot/Cable Ends
B. Brake Lever Pivot/Cable Ends
C. Auxiliary Brake Cable Ends
Periodic Maintenance
Chart
A = Adjust
L = Lubricate
C = Clean
R = Replace
I = Inspect
* Service/Inspect more frequently when operating in adverse conditions.
Item
Initial Service
After Break-In
(First Month or
100 Miles)
Every
Month or
Every 100
Miles
Every 3
Months or
Every 300
Miles
Every 6
Months or
Every 500
Miles
Every Year or
Every 1250
Miles
Every 2
Years or
Every 5000
Miles
As
Needed
Battery
I
I
C
Fuses/Relays/PDM
I
I
R
Air Filter
I
R
R
Valve Clearance
I
A
Muffler/Spark Arrester
C
R
Fuel/Vent Hoses
I
R
Fuel Injectors
I
A
Throttle Cable
I
C-L
A-R
Engine Oil Level
I
Engine Oil/Filter
Replace after initial 300 miles.
R
R
Front Differential/Rear Drive Lubricant
I
R (4 Yrs)
Transmission Lubricant
I
I
R (4 Yrs)
Tires/Air Pressure
I
R
Steering Components
I
I
R
V-Belt
I
l
R
Suspension (Ball joint boots, drive axle
boots front and rear, tie rods,
differential and rear drive bellows)
I
l*
R
Nuts/Cap Screws/Screws/Bolts
I
I
A
Injector Timing
I
A
Headlight/Taillight-Brakelight
I
R
Switches
I
R
Shift Lever
I
A-L
Handlebar Grips
R
Handlebars
I
R
Gauges/Indicators
I
R
Frame/Welds/Racks
I
I
l
Electrical Connections
l
C
Complete Brake System
(Hydraulic & Auxiliary)
I
C
L-R
Brake Pads
I
R
Brake Fluid
I
R
Brake Hoses
I
I
R (4 Yrs)
Coolant/Cooling System
I
Replace coolant every 2 years.
Timing Belt
R
Alternator Belt
I
I
Manual
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