Arctic Cat 2012 700 i Cruiser Operator'S Manual Download | Manualshive

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60

Filling Gas Tank

Since gasoline expands as its temperature

increases, the gas tank must be filled to

its rated capacity only. Expansion room

must be maintained in the tank particu-

larly if the tank is filled with cold gaso-

line and then moved to a warm area.

ATV0049D

Allow the engine to cool before filling the

gas tank. Care must be taken not to over-

fill the tank. If overfilled, gas may leak
onto the engine creating a fire hazard.

Tighten the gas tank cap securely after

filling the tank.

Engine Break-In

After the completion of the break-in

period, the engine oil and oil filter should

be changed. Other maintenance after

break-in should include checking of all

prescribed adjustments and tightening of

all fasteners. At the discretion and

expense of the owner/operator, the ATV

may be taken to an authorized Arctic Cat

ATV dealer for this initial service.
New ATV’s and renewed ATV engines

require a “break-in” period. The first

month is most critical to the life of this

ATV. Proper operation during this break-in

period will help assure maximum life and

performance from the ATV.
During the first 10 hours of operation,

always use less than ½ throttle. Varying

the engine RPM during the break-in

period allows the components to “load”

(aiding the engine/transmission compo-

nent mating process) and then “unload”

(allowing components to cool). Although

it is essential to place some stress on the

engine components during break-in, care

should be taken not to overload the engine

too often. Do not pull a trailer during the

break-in period.
When the engine starts, allow it to warm up

properly. Idle the engine several minutes

until the engine has reached normal operat-

ing temperature. Do not idle the engine for

excessively long periods of time.

Burnishing Brake Pads

Brake pads must be burnished to achieve

full braking effectiveness. Braking distance

will be extended until brake pads are prop-

erly burnished.

To properly burnish the brakes, use fol-

lowing procedure:

1. Choose an area sufficiently large to

safely accelerate ATV to 30 mph and

to brake to a stop.

2. Accelerate to 30 mph; then compress

brake lever to decelerate to 0-5 mph.

CAUTION

Any lubricant used in place of the rec-
ommended lubricant could cause seri-
ous front differential/rear drive damage.

! WARNING

Always fill the gas tank in a well-ven-
tilated area. Never add gasoline to the
ATV gas tank near any open flames or
with the engine running or hot. DO
NOT SMOKE while filling the gas
tank.

! WARNING

Do not over-flow gasoline when filling
the gas tank. A fire hazard could
materialize. Always allow the engine
to cool before filling the gas tank.

! WARNING

Do not overfill the gas tank.

! WARNING

Failure to properly burnish the brake
pads could lead to premature brake
pad wear or brake loss. Brake loss
can result in severe injury.

2012 Generic ATV

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Summary of Contents for 2012 700 i Cruiser

Page 1: ... increases your chance of severe injury or death NEVER operate this ATV if you are under 16 700 Diesel 700 Diesel ATV ATV SHARE OUR PASSION TM 2012 Operator s Manual Do not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information 650 650 650 Mud Pro 650 M...

Page 2: ...87 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires cana diens composez le 613 739 1535 Particularly important information is distinguished in this manual by the following notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING WARNING indicates a hazardous situation which if not avoided coul...

Page 3: ...Arctic Cat ATV dealers have the knowledge and facilities to provide you with the best service possi ble Know all local state provincial riding laws Respect your ATV Respect the environment and You will gain the respect of others We also advise you to strictly follow the recommended maintenance program as outlined This preventive maintenance program is designed to ensure that all critical component...

Page 4: ...rmation 36 41 ATV Identification Numbers 36 Ignition Switch Key 36 Control Locations and Functions 36 Shift Lever 38 Gas Vent Hoses 39 Carburetor Float Bowl Drain 39 Oil Level Stick 39 Seat Lock 39 Safety Flag Bracket 39 Transporting ATV 40 Gasoline Oil Lubricant 40 Engine Break In 41 General Maintenance 42 52 Maintenance Schedule 42 Shock Absorbers 43 General Lubrication 43 Hand Brake System 44 B...

Page 5: ...ed helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience Never attempt wheelies jumps or other stun...

Page 6: ...dding or sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out t...

Page 7: ...E MANUAL AND ON ALL LABELS NEVER OPERATE AN ATV WITHOUT PROPER INSTRUC TION TAKE A TRAINING COURSE BEGINNERS SHOULD COMPLETE THE TRAINING COURSE DESCRIBED ON PAGE 6 NEVER CARRY A PASSENGER OR RIDE AS A PASSEN GER ON AN ATV CARRYING A PASSENGER MAY UPSET THE BALANCE OF THE ATV AND MAY CAUSE IT TO GO OUT OF CONTROL EVERY ARCTIC CAT BRAND ATV IS DESIGNED FOR A CERTAIN AGE GROUP NEVER RIDE AN ATV THAT...

Page 8: ...from Arctic Cat through the SVIA ASI after completing the training course U S owners only one incentive Arctic Cat provides free rider training courses to appropriate immediate family members per ATV purchase Others can take the training course for a small fee See an authorized Arctic Cat ATV dealer for details or call 800 887 2887 for training course information FOR MORE INFORMATION ABOUT ATV SAF...

Page 9: ...afety information Anyone who rides the ATV should read and understand this information before riding The labels should be consid ered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 34...

Page 10: ...nyone who rides the ATV should read and understand this informa tion before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 KM808E 2012 Y 12 ...

Page 11: ...e the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 12 should never operate this ATV A child lacking the skills abilities or judgment needed to operate the ATV safely should never operate this ATV A child under the age of 16 should never operate this ATV without parental supervision WARNING POTENTIAL HA...

Page 12: ... Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet eye pro tection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating withou...

Page 13: ...wheelies or jumps Don t try to show off WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures ...

Page 14: ... TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Manual Practice turning at ...

Page 15: ...NG POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator s Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angl...

Page 16: ...s Manual WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always ma...

Page 17: ...ponents designed for use on the ATV and should be installed and used according to instruc tions Never install a twist grip throttle If you have questions con sult an authorized Arctic Cat ATV dealer WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV aro...

Page 18: ...the market but make sure you wear a helmet that complies with the current standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the Ameri can National Standards Institute ANSI Helmets that comply with one or more of these agency s standards have a sticker on the inside or outside of the helmet These helmets should provide full face protec tion If you drop or damage...

Page 19: ... the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cable 3 Lights and Electrical System 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for 1 Tires and Wheels Correct tire pressure is crucial Consult the General Maintenance section of this Oper ator s Manual for tire pres...

Page 20: ...Items Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for corrosion Also be sure to tighten any loose parts nuts or bolts You need to prepare for the unexpected Emergencies and accidents are traumatic enough but they re even worse when you re not pre pared for them At the minimum during ever...

Page 21: ... D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several...

Page 22: ...n you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete ope...

Page 23: ...it is famil iar to you You can t assume that the landscape you re used to doesn t change Changes to landscape can happen at nearly any time Fences can be constructed and excavations dug in a short period of time Weather climate and development take their toll The thing about terrain is that sometimes you don t know it s changed until you get there Whether it s familiar or not check out your sur ro...

Page 24: ... to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnormal noises vibrations or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair A safe enjoyable ride is dependent on many personal choice...

Page 25: ... and things start to get out of hand decide whether you re will ing to be injured or see your friends injured SIPDE By themselves none of these safe behaviors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the move ments of your ATV and when you re constantly evaluating your envi ronment then you re practi...

Page 26: ...for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the handling to the stability to the contr...

Page 27: ...rrent terrain conditions Division II of this manual covers important information operator related maintenance and storage instructions If major repair or ser vice is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all information and illustrations in Divi sion II were technically correct Some illustrations used in Division II are used f...

Page 28: ...l 962 6 mm 37 9 in Width Overall 876 3 mm 34 5 in Tire Size Front AT20 x 7 8 Tire Size Rear AT19 x 8 8 Tire Inflation Pressure 0 21 kg cm 3 0 psi MISCELLANY Dry Weight Approx 118 kg 260 lb DVX 120 kg 265 lb Utility Gas Tank Capacity Rated 5 7 L 1 5 U S gal Reserve Capacity 1 3 L 0 34 U S gal Transmission Lubricant Recommended SAE 80W 90 Hypoid Transmission Lubricant Capacity 250 ml 8 4 fl oz Engin...

Page 29: ...k Lever 5 Tool Storage 6 Brake Lever Lock 7 Key Switch 8 Throttle Limiter 9 Throttle Lever 10 Brakelight 11 Kick Start Lever 12 Engine Stop Switch 13 Starter Button 14 Rear Brake Lever 15 Oil Level Stick 16 Headlight HI LO Switch 17 Shift Lever NOTE The ATV you have purchased may differ slightly from those shown in the fig ures of this manual KM916A KM913A KM911B 2012 Y 12 ...

Page 30: ... 2 Mount the ATV and sit down 3 Turn on the fuel valve 4 Turn on the ignition 5 Shift into neutral 6 Move the engine stop switch to RUN 7 Press the starter button 8 Let the engine warm up Another way to remember the starting procedure is by using the acro nym BONE C It stands for Emergency Starting This Arctic Cat ATV has an emergency kick starter to use if the elec tric starter becomes inoperativ...

Page 31: ...ime to stop smoothly Sometimes quick stops are inevi table so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Compress both right and left brake levers on the handlebars to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brakes Even maintaining minimal pressure on a brake lever will cause th...

Page 32: ...control after hitting sand ice mud or water 1 Turn your handlebar into the direction of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Leaning Weight Shift ...

Page 33: ... until it faces slightly down hill 8 Reapply the brakes 9 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphi...

Page 34: ...at also sup port your weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Riding Downhill Success in riding downhill depends on how well you know your brakes take it eas...

Page 35: ...ssing Obstacles Crossing obstacles is risky avoid it if possible Riding over logs rocks and ruts means combining all the active riding skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles 1 Keep your speed way down less than 5 mph 2 A...

Page 36: ... Take into account that your ATV could stall while crossing give yourself enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that all control levers move freely Make sure that the footrests are free of ...

Page 37: ...covered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the engine stop switch to the OFF position WARNING Go slowly and be extra careful ...

Page 38: ...Keep the spare key in a safe place Control Locations and Functions Ignition Switch The ignition switch has two positions OFF position All electrical circuits are off The engine will not start The key can be removed in this position ON position The ignition circuit is complete the engine can run and the headlights and taillight are on The key cannot be removed in this position Hand Brakes The hand ...

Page 39: ...he battery may discharge RUN position The ignition cir cuit is on The engine can start and run Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position and the brake lever lock is engaged Throttle Lever Control engine RPM with the position of the throttle lever Oper ate this lever with the thumb Pus...

Page 40: ...he position desired Shift Lever 1 To shift into forward gear pull out and upward on the shift lever until the transmission engages in the forward gear 2 To shift into reverse gear pull out and push downward on the shift lever until the trans mission engages the reverse gear When in reverse with the ignition switch in the ON position the reverse indica tor light will illuminate 3 To shift into neut...

Page 41: ...level 1 Unscrew the oil level stick and wipe it with a clean cloth 2 Install the oil level stick completely into the engine crankcase NOTE The oil level stick should be threaded into the engine crankcase for check ing purposes 3 Remove the oil level stick the engine oil level should be between the lower level and upper level on the stick Seat Lock 1 To remove the seat push the seat lock lever rear...

Page 42: ...mended oil to use is Arctic Cat ACX All Weather syn thetic engine oil which has been specifically formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather syn thetic engine oil is the only oil rec ommended for use in this engine use of any API certified SM 0W 40 oil is acceptable Recommended Transmission Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lub...

Page 43: ...the break in period allows the com ponents to load aiding the engine component mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached norm...

Page 44: ...d clean adjust lubricate replace as necessary C Clean L Lubricate R Replace T Tighten Dealer maintenance When using Arctic Cat ACX All Weather synthetic oil oil change inter val can be increased to every 1 000 miles or every year Maintenance Schedule Item Page Initial Service First Week Monthly Quarterly Annually Air filter 49 I I Battery 45 I I I Brake components 44 I Inspect every time before ri...

Page 45: ...pletely 1 Park the ATV on level ground 2 Remove the oil level stick Be careful not to allow contami nates to enter the opening 3 Remove the oil drain plug from the left side of the engine then remove the oil screen fil ter cap from under the right front of the engine and clean the screen 4 Install the screen filter cap spring and screen Tighten to 11 ft lb 5 Install the drain plug and tighten to 2...

Page 46: ... wheels If not take the ATV to an authorized Arctic Cat ATV dealer for service Adjusting Brakes Checking Adjusting Front Wheel Brake System 1 Raise ATV enough to allow the wheels to spin freely 2 On the brake lever cable assem bly loosen both jam nuts Turn both cable adjusters counterclockwise until both front wheels do not spin freely 3 Turn both cable adjusters in 1 4 turn increments clockwise u...

Page 47: ...ce Tie Rod Boots Inner and Outer Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perfora tions 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems exces sive contact an auth...

Page 48: ...6 If using the CTEK Multi US 800 there are no further buttons to push If using the CTEK Multi US 3300 press the Mode button A at the left of the charger until the Maintenance Charge Icon B at the bottom illuminates The Normal Charge Indicator C should illuminate on the upper portion of the battery charger NOTE The maintainer charger will charge the bat tery to 95 capacity at which time the Mainten...

Page 49: ...te leaks loose termi nals or bulging sides Leaking or bulging battery cases may indicate a frozen or shorted battery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system 4 Move the vehicle to be used for the jump start close enough to ensure the jumper cables easily reach t...

Page 50: ...ables 10 Remove the jumper cables in opposite order of hook up 4 3 2 1 Be careful not to short cables against bare metal NOTE Have the battery and electrical system checked prior to operating the vehicle again Spark Plug The ATV comes equipped with a specified spark plug See the specifica tions chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or d...

Page 51: ...y the following proce dure should be followed 1 Pull back rubber boots to access cable adjustment nut 2 Loosen jam nut to allow cable adjustment nut to be adjusted 3 Turn cable adjustment nut clockwise to increase free play in the cable Turn the adjustment nut counter clockwise to decrease free play in the cable 4 There should be approxi mately 6 mm 1 4 in free play in the cable 5 Tighten the jam ...

Page 52: ...he tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this minimum specification Tire Replacement The ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to...

Page 53: ... always use the same wattage rating NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the following procedure 1 Remove the rubber ...

Page 54: ... new fuse A spare fuse is located within the holder If there is any type of electrical system failure always check the fuse first Storage Compartment Tools A basic tool kit is provided with the ATV It is located under the seat Maintain the tool kit with the ATV at all times CAUTION When replacing the headlight bulb be careful not to touch the glass portion of the bulb Grasp the new bulb with a cle...

Page 55: ...ver 4 Drain the carburetor float chamber 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to spec...

Page 56: ... or fraying Replace if necessary 4 Change the transmission lubricant 5 Charge the battery then install 6 Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake system cables shoes etc all controls and brakelight adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as nec essary 9 Tighten all nuts bolts cap screws and ...

Page 57: ...55 Previous Main Table of Contents Section Table of Contents Next Maintenance Record DATE SERVICE PERFORMED NOTES 2012 Y 12 ...

Page 58: ...used for commercial purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warrant...

Page 59: ...mited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to deter mine if in his opinion a warrantable condition exists If a warrantable con dition appears to exist the dealer will r...

Page 60: ...tic Cat for the warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed ...

Page 61: ...warranty coverage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolan...

Page 62: ...neral Manager Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 90 Utility DVX 90 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks...

Page 63: ...form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name ________________________________________ Address ______________________________________ City State Province Zip Code Postal Code __________ Phone ...

Page 64: ...s Main Table of Contents Section Table of Contents Next Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here 2012 Y 12 ...

Page 65: ...63 Previous Main Table of Contents Section Table of Contents Next NOTES 2012 Y 12 ...

Page 66: ...64 Previous Main Table of Contents Section Table of Contents Next NOTES 2012 Y 12 ...

Page 67: ...R 2 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho rized Arctic Cat ATV dealer or for reference in case the ATV is sto len WARNING Indicates a potential hazard that could result in serious injury or death 2012 Y 12 ...

Page 68: ...ing and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH ...

Page 69: ...87 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires cana diens composez le 613 739 1535 Particularly important information is distinguished in this manual by the following notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING WARNING indicates a hazardous situation which if not avoided coul...

Page 70: ...gram as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifications available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explanat...

Page 71: ...witch Key 33 Control Locations and Functions 33 LCD Indicator Lights 35 Gas Vent Hoses 36 Carburetor Float Bowl Drain 36 Oil Level Stick 36 Seat Lock 36 Safety Flag Bracket 36 Transporting ATV 36 Gasoline Oil Lubricant 37 Engine Break In 38 General Maintenance 39 49 Maintenance Schedule 39 Shock Absorbers 40 General Lubrication 40 Hand Brake Systems 41 Brake Lever Lock 41 Suspension Steering Arm B...

Page 72: ...out wearing an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience Never attempt wheelie...

Page 73: ... type tires specified in this manual Always maintain proper tire pressure as described in this manual Never improperly install or improperly use accessories on your ATV Never install a twist grip throttle on this ATV Never exceed the stated load capacity for this ATV One operator only No passengers Remove the speed limiting safety device on this ATV at your own risk FOR MORE INFORMATION ABOUT ATV ...

Page 74: ...ER OPERATE AN ATV WITHOUT AN APPROVED MOTORCYCLE HELMET EYE PROTECTION BOOTS GLOVES LONG PANTS AND A LONG SLEEVED SHIRT OR JACKET NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR WHILE OPERATING AN ATV NEVER OPERATE AN ATV AT EXCESSIVE SPEEDS GO AT A SPEED WHICH IS PROPER FOR THE TERRAIN VISIBIL ITY CONDITIONS AND YOUR EXPERIENCE NEVER ATTEMPT TO DO WHEELIES JUMPS OR OTHER STUNTS ALWAYS BE CAREFUL WHEN OP...

Page 75: ...des the ATV should read and understand this informa tion before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 KM881B KM879D 2258 135 2012 T...

Page 76: ...e the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 14 should never operate this ATV A child lacking the skills abilities or judgment needed to operate the ATV safely should never operate this ATV A child under the age of 16 should never operate this ATV without parental supervision WARNING POTENTIAL HA...

Page 77: ...VOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar ter rain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet eye pro tection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the...

Page 78: ...TV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating conditions and your age and experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try ...

Page 79: ... TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Manual Practice turning at ...

Page 80: ...k wards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Stalling rolling backwards or improp erly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose...

Page 81: ...w proper procedures as described in this Operator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go...

Page 82: ... engaged could cause a change in handling or loss of brakes and cause an accident HOW TO AVOID THE HAZARD Always release the brake lever lock before driving the ATV WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in...

Page 83: ...the market but make sure you wear a helmet that complies with the current standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the Ameri can National Standards Institute ANSI Helmets that comply with one or more of these agency s standards have a sticker on the inside or outside of the helmet These helmets should provide full face protec tion If you drop or damage...

Page 84: ...ay to remember what parts you need to check is by using the acronym T CLOC It stands for 1 Tires and Wheels Correct tire pressure is crucial Consult the General Maintenance section of this Opera tor s Manual for tire pressure guidelines Incorrect tire pressure can cause poor han dling instability and a loss of ATV control While checking the tire pressure inspect the tread and sidewalls of the tire...

Page 85: ...ccidents are traumatic enough but they re even worse when you re not pre pared for them At the minimum during every ATV ride you should have the following items on board Tools Water Identification First Aid Kit For rides that are longer in duration and distance the following addi tional items are recommended Cellular Phone Maps GPS Emergency Kit with Flashlight and First Aid Kit Tools Routine main...

Page 86: ...l Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several items in your Emergency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appro...

Page 87: ...n you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete ope...

Page 88: ...us if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather forecasts Terrain Always pay close attention to the terrain you re on even if it is famil iar to you You can t assume that the landscape you re used to doesn t change Changes to landscape can happen at nearly any time...

Page 89: ...this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations One reason why passengers are prohib ited on this ATV is because their pres ence throws off the weight and balance of the ATV Cargo can do the same Limit the ATV to the specified load capacity rating The combined weight limit including you and yo...

Page 90: ...ce officer will tell you that ignorance of the law is no defense Your best defense is to check out your local state or provin cial ATV laws before riding It ll also make sure that you can con tinue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior People occasionally do crazier and riskier things in a group than they would c...

Page 91: ...ar But when you put them all together when you re paying attention to how you feel when you re monitoring the move ments of your ATV and when you re constantly evaluating your envi ronment then you re practicing SIPDE SIPDE is an acronym that stands for S I P D E SCAN SEARCH IDENTIFY HAZARDS PREDICTWHAT WILL HAPPEN DECIDE WHAT TO DO EXECUTE THE DECISION 2012 T 14 ...

Page 92: ... all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the handling to the s...

Page 93: ...erall 103 8 cm 40 9 in Width Overall 95 0 cm 37 4 in Tire Size Front 21 x 7 10 Tire Size Rear 22 x 10 10 Tire Inflation Pressure Front Rear 27 6 kPa 4 0 psi 24 1 kPa 3 5 psi MISCELLANY Dry Weight Approx 157 9 kg 349 lb Gas Tank Capacity Rated 8 7 L 2 3 U S gal Transmission Lubricant Recommended SAE 80W 90 Hypoid Transmission Lubricant Capacity 300 ml 10 fl oz Engine Oil Capacity Approx 1 0 L 1 06 ...

Page 94: ...r 5 Tool Storage 6 Brake Lever Lock 7 Key Switch 8 Throttle Limiter 9 Throttle Lever 10 Brakelights Taillights 11 Kick Start Lever 12 Engine Stop Switch 13 Starter Button 14 Rear Brake Lever 15 Oil Level Stick 16 Brake Fluid Sight Glass 17 Headlight Switch 18 Choke Lever 19 Shift Lever 20 Headlights Parking Lights NOTE The ATV you have purchased may differ slightly from those shown in the figures ...

Page 95: ...e starter button 8 As the engine warms up slowly slide the choke lever to the off position full right Another way to remember the starting procedure is by using the acro nym BONE C It stands for Emergency Starting This Arctic Cat ATV has an emergency kick starter to use if the electric starter becomes inoperative To use the starter follow this procedure 1 Push down on the kick starter until resist...

Page 96: ... handlebars to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brakes Even maintaining minimal pressure on a brake lever will cause the brake shoes to drag on the drums and overheat the brake system Parking Parking involves following the previous rules for braking then 1 After the ATV stops shift into neutral 2 Stop the en...

Page 97: ...til you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Leaning Weight Shift and Balance When you turn the trick is to move forward and slide over to the side of the seat that s on the inside of the turn Suppo...

Page 98: ...from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill 1 Accelerate before you start climbing then maintain a steady pace 2 Lean a...

Page 99: ...epends on how well you know your brakes take it easy on them or you could flip over 1 Shift your body weight as far back on the seat as possible 2 Lightly apply the brakes and ease up on the throttle Wide Turns About 20 of ATV accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tipping 1 Ease off the thro...

Page 100: ... 7 Keep your body loose to absorb any shock 8 If the ATV starts tipping shift your weight to keep it in balance To clear a single track only one tire contacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Crossing Water Your ATV can only handle water up to its footrests Any more than that and you ris...

Page 101: ...m several times while riding slowly NOTE After riding through water mud snow or slush it is important to dry the brake system before parking the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow covered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The A...

Page 102: ... Keep the spare key in a safe place Control Locations and Functions Ignition Switch The ignition switch has three positions OFF position All electrical circuits are off The engine will not start The key can be removed in this position ON position The ignition circuit is complete the engine can run The key cannot be removed in this position LIGHTS position The ignition circuit is complete and the p...

Page 103: ... button STOP position The ignition circuit is off The engine cannot be started or will not run If the engine stop switch is used to stop engine without turning off ignition switch the battery may discharge RUN position The ignition circuit is on The engine can start and run Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the igniti...

Page 104: ...old button B while watching the gauge Release the button when the desired display is indicated While in TRIP mode depress and hold buttons A and B to reset the trip meter to zero 3 Clock To set the clock use the following procedure A Using button B make sure the gauge is in the odometer ODO mode then simultaneously depress and hold buttons A and B until the hour flashes in the clock window approxi...

Page 105: ... NOTE The oil level stick should be threaded into the engine crankcase for checking purposes 3 Remove the oil level stick the engine oil level should be between the lower level and upper level on the stick Seat Lock 1 To remove the seat push the seat lock lever rearward located at the rear of the ATV under the seat Raise the rear end of the seat and slide it rearward 2 To lock the seat into positi...

Page 106: ... which has been specifically formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather syn thetic engine oil is the only oil rec ommended for use in this engine use of any API certified SM 0W 40 oil is acceptable Recommended Transmission Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants The recommended transmission lubricant to use is SAE 80W 90 h...

Page 107: ...od allows the com ponents to load aiding the engine component mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operating tem ...

Page 108: ...enance and care of the ATV I Inspect and clean adjust lubricate replace as necessary Dealer maintenance When using Arctic Cat ACX All Weather synthetic oil oil change interval can be increased to every 1 000 miles or every year C Clean L Lubricate R Replace T Tighten Maintenance Schedule Item Page Initial Service First Week Monthly Quarterly Annually Air filter 46 I I Battery 42 I I I Brake compon...

Page 109: ...ck Be careful not to allow contami nates to enter the opening 3 Remove the oil drain plug from the left front of the engine then remove the oil screen filter cap from under the right front of the engine and clean the screen 4 Install the screen filter cap spring and screen Tighten to 11 ft lb 5 Install the drain plug and tighten to 22 ft lb Pour the recommended oil in the fill hole Install oil lev...

Page 110: ...orized Arctic Cat ATV dealer for service Checking Adjusting Front Wheel Brake System 1 Raise ATV enough to allow the wheels to spin freely 2 On the brake lever cable assembly loosen both jam nuts Turn both cable adjusters counterclockwise until both front wheels do not spin freely 3 Turn both cable adjusters in 1 4 turn increments clockwise until wheels spin with a very slight amount of drag 4 Low...

Page 111: ...d down 5 If boot damage is present or tie rod end free play seems exces sive contact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the seat After being in service batteries require regular cleaning and recharg ing in order to deliver peak performance and maximum service life The following procedure is recommended for cleaning and maintain ing a sealed battery...

Page 112: ...charger will automatically start again at the first step of the charge sequence NOTE Not using a battery charger with the proper float maintenance will damage the battery if connected over extended periods Charging NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging 1 Be sure the battery and terminals have been cleaned with a bak i...

Page 113: ...d radios on both vehicles 6 Attach one clamp of the posi tive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the posi tive terminal 2 of the good battery B NOTE Some jumper cables may be the same color but the clamps or ends will be color coded red and black ...

Page 114: ...may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when remo...

Page 115: ...he air filter housing cover 2 Remove the air filter housing cover then pull the filter out 3 Fill a wash pan larger than the filter with a non flamma ble cleaning solvent then dip the filter in the solvent and wash it NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are available from Arctic Cat 4 Compress the filter by pressing it between the palms of both hands to remove excess solvent Do no...

Page 116: ...porates small O rings to seal out water and dirt Care should be taken to choose cleaning solutions and lubricants that are suitable for O ring chains 1 Using a suitable nonflammable cleaning solution thoroughly wash the chain and sprockets 2 Allow the chain to dry then apply a dry graphite based lubricant to the chain The drive chain should be lubricated with a dry graphite based chain lubricant B...

Page 117: ...cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recommended to carry a plug type repair kit and a tire pump along Wheels 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the wheel nuts on the wheel to be removed 3 Elevate the AT...

Page 118: ...nd remove the bulb by pulling it from the socket 2 Push a new bulb into the socket and press the socket into the run ning light housing To replace the brakelight bulb use the following procedure 1 Turn the bulb socket counterclockwise to unlock and pull it out of the light housing 2 Push the bulb in and turn it counterclockwise 3 Install the new bulb by turning it clockwise while pushing in then p...

Page 119: ...ver 4 Drain the carburetor float chamber 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to spec...

Page 120: ... or fraying Replace if necessary 4 Change the transmission lubricant 5 Charge the battery then install 6 Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake system cables shoes etc all controls and brakelight adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as nec essary 9 Tighten all nuts bolts cap screws and ...

Page 121: ...nt General Manager Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 150 2x4 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave ...

Page 122: ...sed for commercial purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty...

Page 123: ...mited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to deter mine if in his opinion a warrantable condition exists If a warrantable con dition appears to exist the dealer will r...

Page 124: ...tic Cat for the warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed ...

Page 125: ...e standard warranty coverage and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump En...

Page 126: ...rm to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer Change Of Address Ownership Warranty Transfer To Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code __________ Phone ...

Page 127: ...s Main Table of Contents Section Table of Contents Next CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here Fold Back 2012 T 14 ...

Page 128: ...59 Previous Main Table of Contents Section Table of Contents Next Maintenance Record DATE SERVICE PERFORMED NOTES 2012 T 14 ...

Page 129: ...60 Previous Main Table of Contents Section Table of Contents Next Maintenance Record DATE SERVICE PERFORMED NOTES 2012 T 14 ...

Page 130: ...R 2 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho rized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death 2012 T 14 ...

Page 131: ...ing and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH ...

Page 132: ...mation FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires cana diens composez le 613 739 1535 Particularly important information is distinguished in this manual by the following notations California Proposition ...

Page 133: ...rations or explanations without notice Division II of this manual covers operator related maintenance oper ating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for pro fessional service At the time of publication all information and illustrations in this manual were technically correct Some illustrations used in this ma...

Page 134: ... Oil Level Stick 42 Seat Latch 42 Safety Flag Bracket 42 Trailering and Towing 42 Transporting ATV 43 Gasoline Oil Lubricant 43 Engine Break In 44 Burnishing Brake Pads 45 General Maintenance 46 57 Maintenance Schedule 46 Liquid Cooling System 47 Shock Absorbers 47 General Lubrication 48 Hydraulic Brakes 49 Brake Fluid 49 Brake Lever Lock Right Hand Brake 49 Brake Hoses 49 Brake Pads 49 Protective...

Page 135: ...red the turn ing techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special pro cedure for braking described in this manual Dismount on the uphill side or to eith...

Page 136: ...ays follow these age recommendations A Y 12 is intended for use by children age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to oper ate an ATV safely Never carry a passenger on an ATV...

Page 137: ...ll the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual computer based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants de moins ...

Page 138: ...ngtags containing important safety information Anyone who rides the ATV should read and understand this information before riding KC360 Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2258 432 2258 714 2012 XC 450 i ...

Page 139: ...y information Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have purchased may differ from those shown on this page 2012 XC 450 i ...

Page 140: ...to serious injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Coul...

Page 141: ...n sharply to one side Go straight down the hill where possible WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your cha...

Page 142: ...he ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Removing h...

Page 143: ...to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not ...

Page 144: ...tions in this Operator s Manual for carrying cargo or pulling a trailer WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mas tered the turning technique as described in this Operator s Manual Practice first on level g...

Page 145: ...POTENTIAL HAZARD Stalling rolling backwards or improp erly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Ap...

Page 146: ... slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember t...

Page 147: ... hands from harsh weather Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the handlebar Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possible area of your leg prefera bly up to your knee and can handle significant impact Choosing boots with low heels and a ...

Page 148: ...t your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for 1 TIRES AND WHEELS Correct tire pressure is crucial Consult the Specifications...

Page 149: ...he overheat indicator to ensure the engine coolant level is adequate 5 CHASSIS Grass and leaves can gum up your suspension and shocks Clear and clean the suspension arms shock springs and fenders Check smooth ness by turning the handlebar full left and full right Check that there is no binding restrictions free play or looseness in steering components 6 MISCELLANEOUS ITEMS Inspect your air filter ...

Page 150: ...y be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emerge...

Page 151: ...le when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid roll ing or flipping the ATV For compl...

Page 152: ... you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 1 2 3 Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming ca...

Page 153: ...Surfaces Don t do it The ATV isn t designed for pavement Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using headlights and taillights and pull...

Page 154: ...if it weighs too much Limit the ATV to the load capacity ratings identified in the following chart for the particular model being operated So if you re weighing in at over 200 lb 91 kg when you ride leave some of that extra cargo at home The combined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capacity Ratings Chart and moni tor it care...

Page 155: ...o make good safe choices Alcohol and Drug Consumption Alcohol is related to a high percentage of all hospital admissions due to ATV accidents in the U S This isn t an issue of morality It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish When the alcohol starts kicking in and you re tear ing along on your ATV those odds can catch up to you Arctic Cat ATV Load Capac...

Page 156: ...t your local state or provin cial ATV laws before riding It ll also make sure that you can con tinue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior People occasionally do crazier and riskier things in a group than they would consider doing by themselves When you re ATV riding with others and things start to get out of han...

Page 157: ...all a little different from the handling to the stability to the controls So regardless of how much experience your family mem bers have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember th...

Page 158: ...m 46 8 in Width Overall 120 7 cm 47 5 in Suspension Travel Front Rear 17 7 cm 7 0 in Tire Size Front 23 x 8 12 Tire Size Rear 23 x 10 12 Tire Inflation Pressure 40 kPa 5 7 psi MISCELLANY Dry Weight Approx 272 2 kg 600 lb Gas Tank Capacity 16 3 L 4 3 U S gal Differential Capacity 275 ml 9 3 fl oz Coolant Capacity 1 8 L 1 9 U S qt Rear Drive Capacity 250 ml 8 5 fl oz Engine Oil Capacity Approx 2 8 L...

Page 159: ...tion Module 5 Electrical Access Panel 6 Seat Latch 7 Storage Compartment 8 Reverse Override Switch 9 Foot Brake 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Front Brake Lever 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Button 20 Engine Stop Switch 21 Drive Select Switch NOTE The ATV you have purchased may d...

Page 160: ...e engine stop switch to RUN 6 Press the starter button 7 Let the engine warm up Another way to remember the starting procedure is by using the acro nym BONE C It stands for Starting A Cold Engine NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the...

Page 161: ...gh range is for normal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range position provides slower speed and greater torque to the wheels 3 To engage reverse gear from neutral move the shift lever out ward and rearward into the R position WARNING Excessive repetitive use of the hydraulic brake for high speed stops will cause ove...

Page 162: ... that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of experience Safe riding techniques include Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Crossing Obstacles Riding Once the engine s warm the ATV is rea...

Page 163: ...own 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You might have to lean into the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the ATV tires on the ground straighten out the handlebar as much as you can 5 Gradually increase your speed as you come out of the turn Quick Turns Quick ...

Page 164: ...your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill 1 Shift down and accelerate before you start climbing then main tain a steady pace 2 Lean as far forward ...

Page 165: ... speed low and consistent 2 Shift all your body weight to the uphill side of the seat also sup port your weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Swerving Swe...

Page 166: ... clear a single track only one tire contacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Driving an ATV and a car have some similarities however there are a few situations that require special attention Reversing Skidding or Sliding Parking on a Hill Stalling on a Hill Crossing Water Crossing Roads...

Page 167: ...r is too deep you might find the ATV suddenly afloat NOTE Engine damage caused by water ingestion or immer sion will not be covered by Arctic Cat warranty 1 Physically check the depth and current of the water especially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the wate...

Page 168: ...e ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow covered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to...

Page 169: ...istration information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identify ing number is stamped on each key Use this number when ordering a replacement key Control Locations and Functions Ignition Switch The ignition switch has three positions OFF position All electrical circuits except the accessory plug are off The engine will not start The key can be re...

Page 170: ...ever lock 3 While holding in on the brake lever lock squeeze the brake lever NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever ...

Page 171: ...e can start and run Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral and the brake lever lock is engaged NOTE This ATV has safety interlock switches which pre vent the starter motor from activating when the transmis sion is not in neutral Reverse Override Switch This AT...

Page 172: ...er is supplied through the 15 amp accessory fuse and verified during gauge power up and reset In the event of clock memory power failure blown fuse etc the gauge will power up reset and shut down repeat edly until clock memory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM 2 T...

Page 173: ...h range NOTE An E will be displayed if there is an error caused by a no shift position signal 9 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam 10 Drive Select Indicator Displays 4WD when selected by the drive select switch The display is blank when in 2WD 11 Speedometer Indicates the approximate vehicle speed in miles per hour MPH or kilometers per hou...

Page 174: ... back on the latch release located under the right rear of the seat then raise the rear of the seat and slide it rearward 2 To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on the rear of seat The seat should automatically lock into position Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Trailering and Tow...

Page 175: ...ine Oil Lubricant Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines containing up to 10 ethanol 5 methane or MTBE are acceptable gasolines When using ethanol blended gasoline it is not necessary to add a gaso line antifreeze since ethanol will prevent ...

Page 176: ...eak onto the engine creating a fire haz ard Tighten the gas tank cap securely after filling the tank Engine Break In After the completion of the break in period the engine oil and oil fil ter should be changed Other maintenance after break in should include checking of all prescribed adjustments and tightening of all fasteners At the discretion and expense of the owner operator the ATV may be take...

Page 177: ...during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operating tem perature Do not idle the engine for excessively long periods of time Burnishing Brake Pads Brake pads must be burnished to achieve full braking...

Page 178: ...nce Schedule Item Page InitialService 1st Week Monthly Quarterly Annualy Battery 50 I I Engine nuts and bolts I I Valve clearance I I Spark plug 53 I I I 53 Replace every 4000 miles or 18 months Liquid Cooling System 47 I Inspect every time before riding Throttle cable 53 I Inspect every time before riding Gas hoses 41 I Inspect every time before riding 41 Replace every 2 years Engine transmission...

Page 179: ...ll with the appropriate coolant until coolant level is between the LOW and FULL lines Do not overfill 3 Install the cap on the reservoir Shock Absorbers Each shock absorber should be vis ibly checked weekly for excessive fluid leakage some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of t...

Page 180: ...an up any excess oil after removing the filter 6 Apply oil to the new filter O ring and check to make sure it is posi tioned correctly then install the new oil filter Tighten securely 7 Install the oil filter drain plug and tighten securely 8 Install the engine drain plug and tighten it securely Pour the rec ommended oil in the filler hole Install filler plug 9 Start the engine while the ATV is ou...

Page 181: ... lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other dam age If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only maint...

Page 182: ...e play seems exces sive contact an authorized Arctic Cat ATV dealer for service Drive Axle Boots 1 Inspect all drive axle boots for cracks tears or perforations 2 If boot damage is present contact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the right rear fender After being in service batteries require regular cleaning and recharg ing in order to deliver pe...

Page 183: ... there are no further buttons to push If using the CTEK Multi US 3300 press the Mode button A at the left of the charger until the Maintenance Charge Icon B at the bottom illuminates The Normal Charge Indicator C should illuminate on the upper portion of the battery charger NOTE The maintainer charger will charge the battery to 95 capacity at which time the Maintenance Charge Indica tor D will ill...

Page 184: ...The vehicle must have a 12 volt DC negative ground electrical system 4 Move the vehicle to be used for the jump start close enough to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical accessories and turn the ignition switch OFF NOTE Make sure all switches on the vehicle to be jump started are turned OFF 5 Disconnect all external accessor...

Page 185: ...ng the vehicle again Spark Plug The ATV comes equipped with a specified spark plug See the Speci fications chart for the correct spark plug and the correct gap A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prev...

Page 186: ... cracks 5 Dry the element 6 Put the element in a plastic bag then pour in air filter oil and work the oil into the element 7 Squeeze the element to remove excess oil 8 Clean any dirt or debris from inside the air cleaner Be sure no dirt enters the throttle body 9 Install the air filter and cover 10 Connect the inlet boot and tighten the clamp securely Air Filter Housing Drain Inspect the duck bill...

Page 187: ...station Tubeless Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recommended to carry a plug type repair kit and a...

Page 188: ...he wiring harness connector from the back of the headlight 2 Grasp the bulb housing turn it counterclockwise and remove the bulb 3 Install the new bulb into the housing and rotate it completely clockwise 4 Install the wiring harness connector To replace the taillight brakelight bulb use the following procedure 1 Rotate the socket counterclockwise and remove it from the housing 2 To remove the bulb...

Page 189: ...adjuster clockwise to lower or counterclockwise to raise the beam Fuses The fuses are located in a power distri bution module in front of the steering post under the electrical access panel If there is any type of electrical system failure always check the fuses first NOTE To remove the fuse compress the locking tabs on either side of the fuse cover and lift out 2411 566 Electrical Output Terminal...

Page 190: ...he exhaust system with a clean cloth 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the sta...

Page 191: ...nec essary 6 Charge the battery then install Connect the battery cables mak ing sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all con trols headlights taillight brakelight and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as nec essary 9 Tighten all nuts bolts cap screws and screws making sure...

Page 192: ...60 Previous Main Table of Contents Section Table of Contents Next Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES 2012 XC 450 i ...

Page 193: ... for com mercial purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty i...

Page 194: ...ited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a loca tion away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condi tion appears to exist the dealer will re...

Page 195: ... warranty on its emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering m...

Page 196: ...ppropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly installed 5 use of replacemen...

Page 197: ...arranty coverage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant...

Page 198: ...eneral Manager Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model XC 450 i 4x4 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave...

Page 199: ...rm to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name ________________________________________ Address ______________________________________ City State Province Zip Code Postal Code __________ Phone __...

Page 200: ...Main Table of Contents Section Table of Contents Next Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here 2012 XC 450 i ...

Page 201: ... in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho rized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury ...

Page 202: ...g and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DR...

Page 203: ...TAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens com posez le 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 The Safety Alert Symbol means ATTEN...

Page 204: ... as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifica tions available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explana tio...

Page 205: ...s 49 Carburetor Float Bowl Drain 49 Oil Level Inspection Window 49 Seat Latch 49 Safety Flag Bracket 49 Rack Loading Front and Rear Utility 50 Trailering and Towing Utility 50 Transporting ATV 50 Gasoline Oil Lubricant 50 Engine Break In 52 Burnishing Brake Pads 52 General Maintenance 53 69 Maintenance Schedule 54 Cooling System 55 Shock Absorbers 55 General Lubrication 56 Hydraulic Brakes 58 Brak...

Page 206: ...ng a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the pro cedure described in this manual Always check for obstacles before operating in a new area Never attempt to op...

Page 207: ...ations A Y 12 is intended for use by chil dren age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Never carry a passenger on an ATV Carrying a passenger may upse...

Page 208: ...613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants de moins de 14 ans avec ...

Page 209: ...ould read and under stand this information before riding The labels should be considered as per manent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 DVX 2258 133 2258 432 Utility 2012 300 ...

Page 210: ...Division I Safety 7 Previous Main TOC Section TOC Next Warning Labels Utility KM152C 2012 300 ...

Page 211: ...8 Previous Main TOC Section TOC Next Warning Labels DVX KM169E 2012 300 ...

Page 212: ...an ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balanc...

Page 213: ... your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an acci dent and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should ...

Page 214: ...THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a roll over HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off WARNING POTENTIAL HAZARD Failure to inspect...

Page 215: ...urning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident including a ...

Page 216: ...denly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for goi...

Page 217: ...a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock ...

Page 218: ...ed stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind you When it is safe to procee...

Page 219: ...arrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operator s Manual fo...

Page 220: ...hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum protection you need to wear during every ride Gloves Your hands are targets for flying objects and branches Along with providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping sur face to keep t...

Page 221: ... condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cable 3 Lights and Electrical 4 Oil and Fuel 5 Chassis and Drive Train 6 Miscellaneous Items One easy way to remember what parts you ne...

Page 222: ...nge of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks 3 LIGHTS AND ELECTRICAL Turn the hi beam and lo beam on and off to make sure they work At the same time check that the tailli...

Page 223: ...Tools Routine maintenance will generally elim inate the need for emergency repairs Riding on rough terrain could cause loos ening of nuts bolts and fasteners Espe cially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up ...

Page 224: ...cluding a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic spray gauze tape etc Carry these items 1 Flashlight 2 Matches 3 Flares 4 First Aid Kit 5 Money 2012 300 ...

Page 225: ...r quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructi...

Page 226: ...drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you avoid hurting yourself and the...

Page 227: ...n your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying the challenge means sliding off...

Page 228: ...son why passengers are prohibited on this ATV is because their presence throws off the weight and balance of the ATV Cargo can do the same Limit the ATV to the specified load capacity rating The combined weight limit including you and your personal items is a specified amount so consult the Load Capacity Rat ings Chart and monitor it carefully Extra weight on the ATV will also throw you off balanc...

Page 229: ...u just one antihistamine tablet can affect your judgment WARNING Operating this ATV with improper modifications can be hazardous Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident Never modify the ATV with improper installation or use of improper accessories All parts and accessories installed on this ATV must be genuine Ar...

Page 230: ...ve a land area closed is by riding over the regulations Group Behavior People occasionally do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured SIPDE By themselves none of these safe behav iors and sound judgments will go v...

Page 231: ...t from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of exper...

Page 232: ...r Tire Size AT22 x 10 10 AT20 x 11 9 Tire Inflation Pressure Front 27 6 kPa 4 0 psi Tire Inflation Pressure Rear 24 1 kPa 3 5 psi MISCELLANY Dry Weight Approx 216 4 kg 477 lb 192 8 kg 425 lb Gas Tank Capacity 12 8 L 3 39 U S gal 12 8 L 3 39 U S gal Reserve Capacity 4 54 L 1 2 U S gal 4 54 L 1 2 U S gal Engine Oil Capacity Approx 1 4 L 1 5 U S qt 1 6 L 1 69 U S qt Transmission Lubricant Capacity 60...

Page 233: ...er 4 Fuel Valve 5 Choke Lever 6 Seat Lock Lever 7 Rear Foot Brake 8 Kick Starter 9 Engine Stop Switch 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Starter Button 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight OFF HI LO Switch 19 Reverse Override Button 20 Tool Kit 2012 300 ...

Page 234: ...t 3 Hand Brake Lever 4 Fuel Valve 5 Choke Lever 6 Seat Lock Lever 7 Rear Foot Brake 8 Shift Lever 9 Brake Lever Lock 10 Engine Stop Switch 11 Key Switch 12 Reverse Override Button 13 Throttle Limiter 14 Throttle Lever 15 Tool Kit Location 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight OFF HI LO Switch 19 Starter Button 2012 300 ...

Page 235: ...e while it s running Follow these steps to start it up 1 Ensure that the fuel valve is in the ON position 2 Mount the ATV and sit down 3 Compress the hand brake then engage the brake lever lock 4 Shift the transmission into neutral 5 Turn on the ignition 6 Move the choke lever to the engaged position if starting the engine cold if it s already warmed up you shouldn t need to use the choke at all 7...

Page 236: ...tic transmission with reverse To shift the ATV follow these steps 1 To engage the high range from neu tral move the shift lever outward and forward 2 To engage the low range from high range come to a complete stop then move the shift lever outward and forward KM124A NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HI...

Page 237: ...Parking Parking involves following the previous rules for braking then 1 After the ATV stops shift into neu tral 2 Stop the engine using the engine stop switch 3 Turn off the ignition 4 If you have to park on a hill shift the ATV into low gear otherwise try to park only on level surfaces 5 Engage the brake lever lock Dismounting the ATV After you ve followed the procedure for parking it s time to ...

Page 238: ...t on the footrests and both hands on the handlebar 2 Compress the brake lever releasing the brake lever lock 3 Move the shift lever from N and select a desired gear then slowly compress the throttle lever while releasing the hand brake Leaning Weight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the inside of the turn Support your bo...

Page 239: ...fter mastering wide turns practice the advanced skill of sharp turns ATV 202 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You might have to lean into the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the ATV tires on th...

Page 240: ...weight and balance at the same time as you enter the turn use the princi ples of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this move ment as needed 5 To make your turn quicker try rais ing yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally...

Page 241: ...n while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Accelerate before you start climb ing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward 3 If you lose speed quickly shift to a lower gear At the same t...

Page 242: ...e you abso lutely have to sidehill follow this method ATV 0017 ATV 0028 ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight to the uphill side of the seat also support your weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions o...

Page 243: ...into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles ATV 0016 ATV 0026 ATV 0027 1 Keep your speed way down less than 5 mph 2 Approach the obstacle head on 3 Come up off the seat 4 Keep your weight on the footrests 5 Apply a little throttle w...

Page 244: ...ear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill this shouldn t happen But if you have a problem do this 1 If the ATV hasn t started rolling backwards yet follow the proce dure for the K Turn OR 2 If the ATV is already rolling back ward lean as far forward as possible standing up on the footrests 3 Nice and ...

Page 245: ... warmer area to thaw out the brakes NOTE After the brakes thaw dry them by applying them several times while riding slowly NOTE After riding through water mud snow or slush it is important to dry both brake systems before parking the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds t...

Page 246: ...5 OFF position All electrical circuits are off The engine will not start The key can be removed in this position ON position The ignition circuit is complete and the engine can run The key cannot be removed in this position LIGHTS position The ignition circuit is complete and the taillight is on The key cannot be removed in this position NOTE To illuminate the head light the engine must be running...

Page 247: ...lick as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake lever l...

Page 248: ...e ON position the transmission is in neutral and the parking brake lock is engaged NOTE This ATV has a safety interlock switch which prevents the starter motor from activating when the transmission is not in neutral The interlock will be bypassed if the hand brake lever is compressed or if the auxiliary brake pedal is depressed Reverse Override These ATV s are equipped with a reverse speed limiter...

Page 249: ...osition the valve will pre vent gasoline flow to the carburetor In the ON position the normal operating position gasoline will flow from the tank to the carburetor In this position 4 54 L 1 2 U S gal will remain in the tank as a reserve quantity Moving the valve to the reserve RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three ...

Page 250: ...s of the radiator can reduce cooling capability Using a garden hose wash the radiator and the engine to remove any debris restricting air flow 2 High Beam Indicator A blue light will illuminate when the engine is running the ignition switch is in the LIGHTS position and the headlight switch is in the HI beam position 3 Neutral Indicator A green light will illuminate when the transmis sion is in ne...

Page 251: ... gasoline in the gas tank NOTE When the bottom segment flashes gasoline quantity is low 6 Digital Clock 6 Displays time in hours and minutes when the ignition switch is turned to the ON position To set the time turn the ignition switch to the ON position then use the following procedure NOTE If the Hour Set or Minute Set operation is interrupted for more than 10 seconds the clock will return to no...

Page 252: ...ng procedure KM128A 1 Place a suitable container beneath the drain hose 2 Loosen the drain screw and allow the gasoline and condensation to flow into the container 3 Tighten the drain screw securely Oil Level Inspection Window The oil level inspection window is located on the lower right side of the engine With the ATV on a level surface the oil level should be visible at any point between the lev...

Page 253: ...ealer Ordinary rope is not recommended because it can stretch under load Gasoline Oil Lubricant Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines con taining up to 10 ethanol 5 methane or MTBE are acceptable gasolines WARNING Make sure the loads on the...

Page 254: ...y if the tank is filled with cold gaso line and then moved to a warm area KM099 Allow the engine to cool before filling the gas tank Care must be taken not to overfill the tank If overfilled gas may leak onto the engine creating a fire haz ard To remove and install the tank cap use the following procedure 1 Remove the vent tube from the instrument pod 2 Turn the cap counterclockwise and remove CAU...

Page 255: ...d allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several min utes until the engine has reached normal o...

Page 256: ...a tions or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions...

Page 257: ...e nuts and bolts I I Engine oil 56 C C Frame welds racks I I Gas vent hoses 49 I Inspect every time before riding 49 Replace every 2 years Headlight taillight brakelight 67 I Inspect every time before riding Idle RPM 63 I I Rear drive lubricant Utility 57 Replace every 12 months Drive Chain DVX 65 I Inspect every time before riding Spark arrester muffler 67 C Spark plug 62 I I I 62 Replace every 1...

Page 258: ...urer s recommenda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system NOTE Use a good quality biode gradable glycol based automotive type antifreeze Shock Absorbers Each shock absorber should be visibly checked weekly for excessive fluid leak age some seal leaka...

Page 259: ...l and Screen NOTE Refer to the recommended oil viscosity chart on page 51 in this manual for the proper engine oil Change the engine oil and clean the oil screen at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and completely 1 Park the ATV on level ground 2 Loosen the oil fill plug Be careful not to allow contaminates to enter the op...

Page 260: ...asily and completely 1 Park the ATV on level ground 2 Remove the fill plug Be careful not to allow contaminates to enter the opening KM104A 3 Remove the drain plug and drain the lubricant into a drain pan KM106A 4 Install the drain plug and tighten to 22 ft lb 5 Pour correct amount of recom mended lubricant see specifica tions chart into the fill plug hole then install the fill plug and tighten se...

Page 261: ...ake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the condition of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in t...

Page 262: ...t wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the seat After being in se...

Page 263: ...la tion of these charging adapter con nectors 5 Plug the battery charger into a 110 volt electrical outlet 6 If using the CTEK Multi US 800 there are no further buttons to push If using the CTEK Multi US 3300 press the Mode button A at the left of the charger until the Maintenance Charge Icon B at the bottom illu minates The Normal Charge Indica tor C should illuminate on the upper portion of the ...

Page 264: ...mp started remove the battery cover and any terminal boots 2 Inspect the battery for any signs of electrolyte leaks loose terminals or bulging sides Leaking or bulging battery cases may indicate a frozen or shorted battery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical syste...

Page 265: ...ating the vehicle again Spark Plug The ATV comes equipped with a specified spark plug See the specifications chart for the correct spark plug A light brown insu lator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced or the car buretor may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a ligh...

Page 266: ...lean it 1 Remove the center cover from between the front fenders then remove the two screws securing the filter housing to the front fender 2 Remove the filter housing cover Tap the filter lightly to remove dust and debris then use compressed air to thoroughly clean the filter NOTE Inspect the filter element If damaged or torn it must be replaced 3 Install the filter housing cover onto the filter ...

Page 267: ...ove the air filter retaining nut 1 then remove the foam element 2 from its frame KM097A KM098A 4 Fill a wash pan larger than the ele ment with a non flammable cleaning solvent then dip the element in the solvent and wash it NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are available from Arctic Cat 5 Squeeze the element by pressing it between the palms of both hands to remove excess solvent...

Page 268: ...uthorized Arctic Cat ATV dealer for this service NOTE If the drive chain is worn or damaged the sprockets may also be worn or damaged Inspect the sprockets for worn broken or damaged teeth Always inspect the sprockets when a new drive chain is being installed Cleaning and Lubricating The drive chain should be cleaned and lubricated frequently to prolong chain and sprocket life Use the following pr...

Page 269: ...before reaching this min imum specification ATV 649A Tire Replacement The ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tir...

Page 270: ...he following procedure 1 Remove the cap screw 1 securing spark arrester then remove the arrester 2 KM139A 2 Using a brush clean the carbon deposits from the arrester screen 3 taking care not to damage the screen KM140B NOTE If the screen is damaged in any way it must be replaced 3 Install the spark arrester and secure with the cap screw Light Bulb Replacement The wattage rating of each bulb is sho...

Page 271: ...ace the taillight brakelight bulb use the following procedure 1 Remove the two screws and remove the lens KM143B 2 Push the bulb in and turn it counter clockwise 3 Install the new bulb by turning it clockwise while pushing in 4 Install the lens Tighten the two screws securely Fuses The fuse box with three active fuses and one spare fuse is located under the seat near the battery KM102 NOTE To remo...

Page 272: ... kit located under the seat is provided with the ATV Maintain the tool kit with the ATV at all times CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately 2012 300 ...

Page 273: ...bowl 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing plungers of the shock absorbers and drive chain 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 Fill the c...

Page 274: ...as necessary 6 Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure...

Page 275: ...72 Previous Main TOC Section TOC Next Maintenance Record DATE HOURS SERVICE PERFORMED NOTES 2012 300 ...

Page 276: ...cial purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include norma...

Page 277: ...nty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or repl...

Page 278: ...t Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone ______________...

Page 279: ...Previous Main TOC Section TOC Next Place Stamp Here Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 2012 300 ...

Page 280: ... its emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance p...

Page 281: ...inues for 30 months or 3100 miles whichever comes first Components Covered The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carbu...

Page 282: ... warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements...

Page 283: ...Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model DVX 300 300 Utility Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief...

Page 284: ...ce provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death 201...

Page 285: ... with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING p n 2259 067 2011Arctic Cat Inc ...

Page 286: ...TO FOLLOW THE WARN INGS CONTAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens com posez le 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 The Safe...

Page 287: ...explana tions without notice Division II of this manual covers opera tor related maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all informa tion and illustrations in this manual were technically correct Some illustrations used in this manual are u...

Page 288: ...ric Fuel Pump 425 46 Oil Level Stick 46 Seat Latch 47 Safety Flag Bracket 47 Rack Loading Front and Rear 47 Trailering and Towing 47 Transporting ATV 48 Gasoline Oil Lubricant 48 Engine Break In 49 Burnishing Brake Pads 49 General Maintenance 51 65 Maintenance Schedule 51 Oil Cooler 350 52 Liquid Cooling System 425 52 Shock Absorbers 53 General Lubrication 53 Hydraulic Hand Brake 55 Brake Fluid 55...

Page 289: ...ng techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if poi...

Page 290: ...ese age recommen dations A Y 12 is intended for use by chil dren age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Never carry a passenger on an ATV Carrying a ...

Page 291: ...3 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants de moins de 14 ans avec la...

Page 292: ...ning important safety information Anyone who rides the ATV should read and understand this information before riding Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2257 220 2258 133 350 2012 350 425 ...

Page 293: ... Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on this page 2012 350 425 ...

Page 294: ...ury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an acc...

Page 295: ...an acci dent and increases your chances of a serious injury in the event of an accident Operating without protective clothing increases your chances of serious injury in the event of an accident HOW TO AVOID THE HMAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL ...

Page 296: ...Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a roll over HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off WARNING POTENTIAL HAZARD Failure to inspect the ATV be...

Page 297: ...V overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident inclu...

Page 298: ...Operator s Manual for carrying cargo or pulling a trailer WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator s Manual Practice first on level ground Be very c...

Page 299: ...go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward sp...

Page 300: ...be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember that wet brak...

Page 301: ...s All parts and accessories added to this ATV should be genuine Arctic Cat ATV com ponents designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have questions consult an authorized Arctic Cat ATV dealer WARNING POTENTIAL HAZARD Failure to release the brake lever lock before driving the ATV WHAT CAN HAPPEN Driving the ATV ...

Page 302: ... weather Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the handlebar Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle significant impact Choosing boots with low heels and a good tread will h...

Page 303: ... Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what pa...

Page 304: ...ngine stop switch 4 OIL AND FUEL Start with a full tank of gas before every ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat indi cator to ensure the engine coolant level is adequate 5 CHASSIS Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by tu...

Page 305: ...o you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re rid...

Page 306: ...r quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructi...

Page 307: ...ivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you avoid hurting yourself and the p...

Page 308: ... your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying the challenge means sliding off ...

Page 309: ...t weighs too much Limit the ATV to the load capacity ratings identified in the follow ing chart for the particular model being operated So if you re weighing in at over 200 lb 91 kg when you ride leave some of that extra cargo at home The com bined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capac ity Ratings Chart and monitor it carefu...

Page 310: ...t allow the thrill of freedom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Alcohol is related to a high percentage of all hospital admissions due to ATV acci dents in the U S This isn t an issue of morality It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish When the alcohol starts kicking in and you re tearing along o...

Page 311: ...t your local state or provincial ATV laws before riding It ll also make sure that you can continue to ride in your favorite areas The quick est way to have a land area closed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand deci...

Page 312: ...from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of experi ...

Page 313: ... in Height Overall 116 8 cm 46 0 in 117 6 cm 46 3 in Width Overall 111 7 cm 44 0 in Suspension Travel Front Rear 17 7 cm 7 0 in Tire Size Front 24 x 8 12 25 x 8 12 Tire Size Rear 24 x 10 12 25 x 10 12 Tire Inflation Pressure 27 6 kPa 4 0 psi MISCELLANY Dry Weight Approx 265 4 kg 585 lb 276 7 kg 610 lb Gas Tank Capacity Rated 15 1 L 4 0 U S gal Differential Capacity 275 ml 9 3 fl oz Coolant Capacit...

Page 314: ...verse Override Switch 9 Rear Foot Brake 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Button 20 Engine Stop Switch 21 Drive Select Switch 425 22 Gas Tank Valve 350 NOTE The ATV you have pur chased may differ slightly from those shown in the figures ...

Page 315: ...d sit down 2 Engage the brake lever lock 3 Turn on the ignition 4 Shift into neutral 5 Move the engine stop switch to RUN 6 Press the starter button 7 Let the engine warm up Another way to remember the starting procedure is by using the acronym BONE C It stands for Starting A Cold Engine 350 NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn...

Page 316: ...r you re stopping slowly or stop ping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid CAUTION Do not run the starter m...

Page 317: ...followed the procedure for parking it s time to dismount 1 Double check that the brake lever lock is engaged 2 Swing your right leg over to the left side of the seat 3 Step to the ground on the left side of the ATV Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain control Your safety depends on using safe riding techniques Statistics f...

Page 318: ... Leaning Weight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the inside of the turn Support your body weight on the outside footrest At the same time lean your body to the inside of the turn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lift i...

Page 319: ...p turns ATV 0038 ATV 0039 ATV 0040 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You might have to lean into the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the ATV tires on the ground straighten out the handlebar as m...

Page 320: ...e of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this move ment as needed 5 To make your turn quicker try rais ing yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill ATV 204 1 Stop where you are apply the brakes and shift to ...

Page 321: ...obviously use extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Shift down and accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward 3 If you lose speed quickly shift to low range At the same time release the throttle so your front tires don t lift OR 4 If...

Page 322: ...e uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to quick turns The difference is that qui...

Page 323: ...our weight to keep it in balance To clear a single track only one tire con tacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Driving an ATV and a car have some similarities however there are a few sit uations that require special attention Reversing Skidding or Sliding Parking on a Hill Stalling on...

Page 324: ...ly afloat NOTE Engine damage caused by water ingestion or immersion will not be covered by Arctic Cat war ranty 1 Physically check the depth and cur rent of the water especially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud ...

Page 325: ...ing the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch...

Page 326: ...e accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key ATV 0055 Control Locations and Functions Ignition Switch The ignition switch has three p...

Page 327: ...position pro vides slower speed and greater torque to the wheels 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position Drive Select Switch 425 KC342B This switch allows the operator to oper ate the ATV in either two wheel drive rear wheels or four wheel drive all wheels For normal riding on flat dry hard surfaces two wheel drive should be sufficient In...

Page 328: ...heck to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Rear Foot Brake CF117 Pressing the rear foot brake downward will apply the bra...

Page 329: ...tivating when the transmission is not in neutral Reverse Override Switch This ATV is equipped with a reverse speed limiter system When additional RPM is needed in reverse depress and hold the override switch NOTE On the 425 the reverse override switch is active in 4WD only Throttle Lever KC342A Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it ...

Page 330: ...ine coolant temperature exceeds the nor mal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal However the temperature icon will continue to flash NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and selecting an appropriate transmis sion gear can ...

Page 331: ...PH or kilometers per hour km h NOTE To change mph km h dis play press and release Mode But ton 3 until the icon MPH km h appears then press the Set Button 4 to change the display Condition Warning Display 425 Uses odometer trip meter display of the LCD to warn of a system error condition requiring attention A Volt The LCD will go blank except the word VOLT will flash on the LCD whenever a low volt...

Page 332: ...g the ATV will reactivate the ignition and fuel pump Oil Level Stick ATV 0100AA KC0051A There is an oil level stick for checking the engine oil level To check the oil level use the following procedure NOTE The ATV should be on level ground when checking the engine oil level 1 Unscrew the oil level stick and wipe it with a clean cloth 2 Install the oil level stick and thread it into the engine case...

Page 333: ...ailer Tongue Weight Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Rat ings Chart for tongue weight information Always maintain a slow speed when trailering and towing and avoid sudden accelerations quick maneuvers and sud den stops Braking distance wi...

Page 334: ...tic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil recom mended for use in this engine use of any API certified SM 0W 40 oil is acceptable OILCHART J WARNING Riding an ATV without extra caution when towing a trailer will be hazard ous Trailer towing can affect the handling and braking of the ATV Never tow a trailer without a rigid tongue and never exceed 10 mph...

Page 335: ...is break in period will help assure maximum life and performance from the ATV During the first 10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components d...

Page 336: ... 30 mph then com press brake lever to decelerate to 0 5 mph 3 Repeat procedure twenty times WARNING Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brake pads are properly bur nished 2012 350 425 ...

Page 337: ...les after break in Every 100 miles or 1 month Every 300 miles or 3 months Every 500 miles or 6 months Battery 57 I I Engine nuts and bolts I I Valve clearance I I Spark plug 60 I I I 60 Replace every 4000 miles or 18 months Oil cooler 350 52 I I I Liquid Cooling System 425 52 I Inspect every time before riding Idle RPM 350 60 I I Throttle cable 61 I Inspect every time before riding Gas vent hoses ...

Page 338: ... can lower the temperature When filling the cooling system use a coolant water mixture which will satisfy the coldest anticipated weather condi tions of the area in accordance with the coolant manufacturer s recommenda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the coolin...

Page 339: ...o allow the spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the chart KC0102 NOTE Before attempting to adjust suspension clean dirt and debris from the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position General Lubrication Cables None of the cables...

Page 340: ...outside on level ground and allow it to idle for a few minutes 10 Turn the engine off and wait approx imately one minute Recheck the oil level 11 Inspect the area around the drain plug and oil filter for leaks Front Differential and Rear Drive Gear Lubricant Inspecting Changing Inspect and change the gear lubricant in each according to the Maintenance Schedule When changing the lubricant use appro...

Page 341: ...TE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the bra...

Page 342: ... If the brake is not firm the system must be bled NOTE Take the ATV to an autho rized Arctic Cat ATV dealer for this service Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left CC791 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the...

Page 343: ...all warnings and cautions provided with the battery or battery maintainer charger Loss of battery charge may be caused by ambient temperature ignition OFF cur rent draw corroded terminals self dis charge frequent start stops and short engine run times Frequent winch usage snowplowing extended low RPM opera tion short trips and high amperage accessory usage are also reasons for bat tery discharge M...

Page 344: ...tery if connected over extended periods Charging NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging 1 Be sure the battery and terminals have been cleaned with a baking soda and water solution NOTE The sealing strip should NOT be removed and NO fluid should be added 2 Be sure the charger and battery are in a well ventilated area Be...

Page 345: ...all switches on the vehicle to be jump started are turned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive ter mi...

Page 346: ...the engine may need to be serviced or the carburetor on the 350 may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area aroun...

Page 347: ... and or clean it 1 Rotate the three latches to release the filter housing cover then loosen the inlet boot clamp KC0056A KC0056B 2 Remove the filter housing cover and air filter element 3 Fill a wash pan larger than the ele ment with a non flammable solvent then dip the element in the solvent and wash it 4 Squeeze the element by pressing it between the palms of both hands to remove excess solvent ...

Page 348: ...he neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely NOTE The V belt and pulleys should be inspected every 500 miles and the belt replaced if nec essary Tires Tire Tread Condition The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out whe...

Page 349: ...the ATV 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 40 ft lb steel wheels or 80 ft lb aluminum wheels 8 Remove the jack Muffler Spark Arrester The muffler has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following proc...

Page 350: ...2 Push a new bulb into the socket and press the socket into the running light housing Checking Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Position the ATV on a level floor so the headlights are approximately 6 1 m 20 ft from an aiming surface wall or similar a...

Page 351: ...lways check the fuses first NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift out 350 2411 565 425 2411 566 Tools A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times KC0042B CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authoriz...

Page 352: ...n the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 On the 425 fill the cooling system to the bo...

Page 353: ...ary 6 Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all cali...

Page 354: ...68 Previous Main TOC Section TOC Next Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES 2012 350 425 ...

Page 355: ...al purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal ...

Page 356: ...y in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replac...

Page 357: ...ctic Cat will then process the application and issue war ranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name__________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone _____________________...

Page 358: ...Previous Main TOC Section TOC Next Place Stamp Here Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 2012 350 425 ...

Page 359: ...ts emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance per...

Page 360: ...e warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacement...

Page 361: ...ues for 30 months or 3100 miles whichever comes first Components Covered The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carbure...

Page 362: ...Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 350 4x4 425 4x4 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief Riv...

Page 363: ... provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death 2012 ...

Page 364: ...ith another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING 2011Arctic Cat Inc Trademarks ofAr...

Page 365: ...ct Arctic Cat Inc Service Department P O Box 810 Thief River Falls MN 56701 for proper regis tration information FAILURE TO FOLLOW THE WARN INGS CONTAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens com posez le 613 739 1535 Particula...

Page 366: ...ual is based on the latest product data and specifica tions available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explana tions without notice 1411 930A Division II of this manual covers opera tor related maintenance operating instructions and storage instructions If major repair or service is ever required co...

Page 367: ...ransmission Lubricant 49 Safety Flag Bracket 49 Rear Rack 49 Rack Loading Front and Rear 50 Rear Seat Optional 50 Front Seat Lock 51 Trailering and Towing 51 Transporting TRV 51 Fuel Oil Lubricant 52 Engine Break in 53 Burnishing Brake Pads 53 General Maintenance 54 70 Maintenance Schedule 55 Liquid Cooling System 56 Shock Absorbers 56 General Lubrication 57 Hydraulic Hand Brake 59 Brake Fluid 59 ...

Page 368: ...ing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to o...

Page 369: ...ORE INFORMATION ABOUT TRV SAFETY contact your local Arctic Cat ATV dealer or 1 613 739 1535 Canada TRV Passenger Instructions Operator tell your passenger to Hold firmly onto the handholds Keep both feet on the footrests even when stopped Stay directly behind you leaning as you lean 2012 700 Diesel ...

Page 370: ...perate the ATV on a public road even a dirt or gravel one because you may not be able to avoid colliding with another ATV Also operating the ATV on a public road may be against the law Never operate the ATV without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating the ATV Never operate th...

Page 371: ...should read and under stand this information before riding The labels should be considered as per manent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 426 2258 417 2257 873 2012 700 Diesel ...

Page 372: ...739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants de moins de 14 ans avec la s...

Page 373: ...e ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have purchased may differ from those shown on this page DE053C 2012 700 Diesel ...

Page 374: ...Division I Safety 9 Previous Main TOC Section TOC Next Warning Labels DE052B 2012 700 Diesel ...

Page 375: ...ATV WHAT CAN HAPPEN Use of the ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces WHAT CAN HAPPEN The AT...

Page 376: ...or high ways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate the ATV on public streets roads or highways WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID...

Page 377: ...the event of an accident Operating or riding as a passenger on this ATV without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating or riding as a passenger on this ATV without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fi...

Page 378: ...m the footrest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar grips operator handholds passenger and both feet on the footrests of your ATV during operation WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulti...

Page 379: ...ver HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Neve...

Page 380: ...RNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle...

Page 381: ...cing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD...

Page 382: ...ave the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Opera tor s Manual WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in handling which ...

Page 383: ... could shift or separate from the ATV causing the passen ger to fall from the vehicle resulting in serious injury or death HOW TO AVOID THE HAZARD Always check the seat latches to make sure they are properly engaged and locked before operating the ATV WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged WHAT CAN HAPPEN The increased steering effort and reduced maneuverability ...

Page 384: ... hel met and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum pro tection you need to wear during every ride Gloves Your hands are targets for flying objects and branches Along with providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping sur face to keep them from sli...

Page 385: ... checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what parts you need t...

Page 386: ...tained B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks 3 Lights and Electric Turn the hi beam and lo beam on and off to m...

Page 387: ...e the need for emergency repairs Riding on rough terrain could cause loos ening of nuts bolts and fasteners Espe cially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you...

Page 388: ...ing a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic spray gauze tape etc Carry these items 1 Flashlight 2 Matches 3 Flares 4 First Aid Kit 5 Money 2012 700 Diesel ...

Page 389: ...uickly into a sharp turn your body is pulled to the outside of the turn by centrifugal force Although a car is relatively stable enough centrifugal force can cause the ATV to overturn Constantly shifting operator weight is one major difference between driving a car and riding the ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructi...

Page 390: ...1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 1 2 3 Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 1...

Page 391: ...t Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillight and pull completely off the trail if you need to stop Outsloped...

Page 392: ... tioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arc tic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations Limit the ATV to the load capacity rat ings identified in the Load Capacity Rat ings chart So if you and your passenger combined weigh in at over 500 lb 226 kg leave some of that extra cargo at home The combined weig...

Page 393: ...de beyond your abilty or your vehicle s capability Don t allow the thrill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Operator and or Passenger Alcohol is related to a high percentage of all hospital admissions due to accidents in the U S It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish ARCTIC CAT LOAD ...

Page 394: ...e is to check out your local state or provincial laws before riding It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Substances to avoid when riding 1 Alcohol 2 Over the counter or prescription drugs 3 Illegal mood altering drugs TESTIMONIAL DOCUMENT X46481A1 CITY STATE LAUREL MS SEX M AGE 25 BOD...

Page 395: ...ed or see your friends injured SIPDE By themselves none of these safe behav iors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the movements of your ATV and when you re constantly evaluating your envi ronment then you re practicing SIPDE SIPDE is an acronym that stands for S I P D E SCAN SEARCH IDENTIFY H...

Page 396: ...with riding an all terrain vehicle or taken a training course it s your responsibility to keep them off your ATV It can be dan gerous especially for underaged chil dren all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video ...

Page 397: ...m 58 in Front Tire Size AT25 x 8 12 Rear Tire Size AT25 x 10 12 Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 373 kg 823 lb Fuel Tank Capacity Rated 20 81 L 5 5 U S gal Coolant Capacity 5 6 L 5 9 U S qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Transmission Capacity 600 ml 20 3 fl oz Engine Oil Capacity With Filter 2 0 L 2 1 U S qt Engine...

Page 398: ...4 Rear Rack Latch Handle 5 Storage Compartment 6 Seat Lock Lever 7 Engine Access Cover 8 Rear Foot Brake 9 Taillight Brakelight 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Operator s Manual Location 16 Drive Select Switch 17 Speedometer LCD 18 Headlight HI LO Switch 19 Starter Button 20 Engine Stop Switch 2012 700 Diesel ...

Page 399: ... ATV outside while it s running Follow these steps to start it up 1 Mount the ATV and sit down 2 Engage the brake lever lock 3 Turn on the ignition 4 Shift into neutral 5 Move the engine stop switch to RUN 6 When the glow plug indicator light goes off press the starter button 7 Let the engine warm up Starting A Cold Engine 1 Turn off all electrical accessories hand warmer lights etc then rotate th...

Page 400: ...s are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the ...

Page 401: ...to maintain control Safe riding techniques include Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Crossing Obstacles Riding Once the engine s warm the ATV is ready to go ATV 0012 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake lever and release the brake lever lock 3...

Page 402: ... you by losing traction plowing or tip ping Use this method for wide turns ATV 0046 ATV 0045 ATV 0044 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Gradually increase your speed as you come out of the turn Sharp Turns After mastering wide turns practice the advanced skil...

Page 403: ...e the most difficult turns and should only be done after you are experienced with your ATV ATV 0021 ATV 0022 ATV 0023 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebars and shift weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc ing shift your body weight to the inside of the turn 3 Follow this with s...

Page 404: ...back on the ATV from the uphill side have your passenger mount the ATV from the uphill side and keep your body weight and the passenger s body weight shifted uphill when you sit down 11 Start the engine and follow the method for riding downhill Riding Uphill Many accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this m...

Page 405: ...hrottle ATV 208 Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredictable So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you absolutely have to sidehill follow this method ATV 0017 ATV 0028 ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight and pas senger s body weight ...

Page 406: ...shift your body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control Crossing Obstacles Crossing obstacles is risky avoid it if possible Riding over logs rocks and ruts means combining all the active rid ing skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guide...

Page 407: ...t of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn and have your passenger lean to the inside of the turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is 1 Keep it in gear 2 Engage the brake lever lock 3 Fi...

Page 408: ...zen to the ground or the brake pads may be frozen to the discs 2 If the tires are frozen to the ground pour warm water around them to melt the ice 3 If the brakes are frozen use a suitable heating device to thaw out the brakes NOTE After the brakes thaw dry them by applying them several times while riding slowly NOTE After riding through water mud snow or slush it is important to dry both brake sy...

Page 409: ...otify Arctic Cat for correct registration information Ignition Switch key ATV 055 Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key Control Locations and Functions Ignition Switch The ignition switch has three positions ATV 0056 OFF position All electrical circuits except the accessory plug are...

Page 410: ...lease the brake lever lock use the following procedure 738 420B 1 Squeeze the hand brake two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return t...

Page 411: ...ine can start and run Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral the reverse shift lever is in the forward posi tion and the brake lever lock is engaged NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the ...

Page 412: ...display B Press and hold the Set Reset Button 4 until the minutes stop scrolling and the hour display starts to scroll Momentarily release when the cor rect hour is displayed then repeat edly press and release the Set Reset Button 4 until the correct minutes are displayed NOTE Clock memory power is supplied through the 15 amp acces sory fuse and verified during gauge power up and reset In the even...

Page 413: ... select the desired display Hold the Set Reset Button down to reset the trip meter 8 Gear Position Indicator Indicates which gear is selected R reverse N neutral H high range L low range NOTE An E will be displayed if there is an error caused by a no shift position signal 9 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam 10 4WD Lock Indicator Displays L...

Page 414: ... level ground when checking the transmission lubricant level 1 Pull the level stick out of the tube and wipe it with a clean cloth 2 Install the level stick and push it com pletely into the tube 3 Remove the level stick the transmis sion lubricant level should be above the L mark but not higher than the F mark DE023A Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ...

Page 415: ...nt of the seat push the seat forward until the rear tabs engage the rear mounting latches CF229A 2 Lock the seat into position by pulling the two latch handles to the rear and rotating them to the horizontal posi tion CF226A 3 To remove the rear seat pull the two latch handles to the rear and rotate them to the vertical position 4 Lift the rear of the seat up then pull slightly to the rear and lif...

Page 416: ...g the TRV Arctic Cat recommends that the ATV be in its normal operating position on all four wheels and the following procedure be used 1 Engage the brake lever lock and place the transmission in gear 2 Secure the ATV with load rated hold down straps NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not recommended because it can stretch under load WARNI...

Page 417: ...cation requirements of the ATV transmission Recommended Front Differential Rear Drive Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants The recommended lubricant front differ ential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the ATV Filling Fuel Tank Since diesel fuel expands as its tempera ture increases th...

Page 418: ...cess and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several min utes until the engine has reached normal operating temperature Do not idle th...

Page 419: ...unctioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions and information refe...

Page 420: ...57 Change after initial 300 miles R Air filter 65 I I R Gear lubricant Front differential rear drive 58 I I 58 Replace every 4 years V Belt 66 I I Muffler spark arrester 67 C Tires air pressure 67 I Inspect every time before riding 32 I Inspect every time before riding Brake components 59 I Inspect every time before riding Brake fluid 59 I Replace every 2 years Brake hoses 60 I Replace every 4 yea...

Page 421: ...check add coolant use the following procedure 1 Check the level of coolant in the cool ant expansion tank located under the right front fender The coolant level should be between the Full Cold and Full Hot lines DE019A 2 Remove the rubber plug from the neck of the coolant expansion tank and add coolant as necessary then install the plug 3 Remove the filler cap located under the engine access cover...

Page 422: ...wever it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Oil and Filter Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and com pletely 1 Park the ATV on level ground 2 Remove the oil filler cap located under the engine access cover Be careful not t...

Page 423: ...l ground 2 Remove the transmission fill plug Make sure not to allow contaminants to enter the opening DE026A 3 Remove the transmission drain plug from the bottom of the transmission and drain the lubricant into a drain pan DE016A 4 Install the drain plug and tighten securely Pour recommended lubri cant into the filler hole Install the filler plug 5 Remove the transmission lubricant level stick and...

Page 424: ... is a sufficient amount of fluid in the reservoir Brake Lever Lock 738 420B Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer f...

Page 425: ...ighten to 40 ft lb Rear Foot Brake The rear foot brake must be properly maintained to be fully functional 1 Check the brake fluid level in the res ervoir The fluid level must be main tained between the MAX and MIN level marks If the level in the reser voir is low add DOT 4 brake fluid CD474A NOTE The brake fluid reservoir is located on the electrical panel beneath the operator s seat 2 Press the r...

Page 426: ...ries require regular cleaning and recharging in order to deliver peak performance and maxi mum service life The following proce dure is recommended for cleaning and maintaining a sealed battery Always read and follow instructions provided with battery chargers and battery products NOTE Refer to all warnings and cautions provided with the battery or battery maintainer charger Loss of battery charge...

Page 427: ...l change to pulse float mainte nance If the battery falls below 12 9 DC volts the charger will automati cally start again at the first step of the charge sequence 3300A NOTE Not using a battery char ger with the proper float mainte nance will damage the battery if connected over extended periods Charging NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for batt...

Page 428: ...to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical accessories and turn the ignition switch OFF NOTE Make sure all switches on the vehicle to be jump started are turned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive t...

Page 429: ...ehicle again Fuel Filter This diesel powered ATV is equipped with a high efficiency fuel filter The fuel filter should be changed in accordance with the maintenance schedule or more often if operated under severe conditions or winter operation To change the fuel filter use the following procedure 1 Remove the right front fender splash panel then using an appropriate filter wrench remove the fuel f...

Page 430: ... filter housing must be kept clean to provide good engine power and fuel mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following pro cedure to remove the filter and inspect and or clean it NOTE This ATV is equipped with a dry paper air filter and a...

Page 431: ...d both elements must be replaced 7 Install the safety element then install the dry paper air filter 8 Check the drain valve in the air filter housing cover for dirt deterioration or poor sealing Clean or replace as required DE015 9 Install the air filter housing cover drain facing downward and lock it in place by turning clockwise DE006A Draining V Belt Cover NOTE If the ATV has been driven throug...

Page 432: ... a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recom mended to carry a plug type repair kit and a tire pump along Wheel Removal 1 P...

Page 433: ...r clockwise and remove from the head light housing then disconnect from the wiring harness 2 Connect the new bulb assembly to the wiring harness connector then insert into the headlight housing and rotate fully clockwise To replace the taillight brakelight bulb use the following procedure 1 Turn the bulb socket counterclock wise and remove from the light hous ing 2 Pull the bulb straight out of th...

Page 434: ...e vertical mark 5 cm 2 in below the horizontal mark on the aiming surface 7 Adjust each headlight by turning the adjustment knob clockwise to raise the beam or counterclockwise to lower the beam until correct aim is obtained CD714A Fuses The fuses are located in a fuse block under the seat If there is any type of electrical system failure always check the fuses first NOTE To remove the fuse com pr...

Page 435: ...the ATV Maintain the tool kit with the ATV at all times The tool storage tray is located beneath the seat DE011 The storage compartment is located beneath the tool storage tray Remove the tool storage tray to access the storage compartment DE050 CAUTION Always use electrical accessories less than 180W 2012 700 Diesel ...

Page 436: ...il to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the filler neck with properly mixed coola...

Page 437: ...ant level and add prop erly mixed coolant as necessary 6 Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all...

Page 438: ...transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse or corrosion and the following pa...

Page 439: ...in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace ...

Page 440: ...nc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone _________________...

Page 441: ...Previous Main TOC Section TOC Next Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here 2012 700 Diesel ...

Page 442: ...war ranty on its emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering m...

Page 443: ...the emission warranty coverage statement contact your local authorized Arctic Cat ATV dealer WARRANTY PERIOD The emission warranty period for this ATV begins on the same date as the standard warranty coverage and continues for two 2 years COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Components Fuel Air ...

Page 444: ... Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicle Brand Name Arctic Cat Model 700 Diesel Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Fa...

Page 445: ...80 Previous Main TOC Section TOC Next Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES 2012 700 Diesel ...

Page 446: ...rovided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death 2012 70...

Page 447: ... 2011 Arctic Cat Inc Trademarks of Arctic Cat Inc Thief River Falls MN 56701 Printed in the U S A 218 681 9851 U S 204 982 1656 Canada p n 2259 077 Previous Main TOC Section TOC 2012 700 Diesel ...

Page 448: ... MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens com posez le 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT ...

Page 449: ...This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifications available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explanations without noti...

Page 450: ...9 Tips 45 General Information 47 56 ATV Identification Numbers 47 Ignition Switch Key 47 Control Locations and Functions 47 Speedometer LCD Digital 50 Vacuum Fuel Pump 52 Primer Cold Start 52 Gas Vent Hoses 52 Carburetor Float Bowl Drain 52 Oil Level Stick 53 Seat Latch 53 Safety Flag Bracket 53 Rack Loading Front and Rear 53 Trailering and Towing 54 Transporting ATV 54 Gasoline Oil Lubricant 55 E...

Page 451: ...including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse o...

Page 452: ...nt the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic ...

Page 453: ... control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance performed on th...

Page 454: ...ir and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed compo nents in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly i...

Page 455: ... continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor ...

Page 456: ... council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 650 4x4 Mud Pro 650 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls M...

Page 457: ...wly and be very cautious in order to reduce the chance of skidding or sliding out of control Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight ...

Page 458: ... recommen dations A Y 12 is intended for use by children age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all chil dren have the strength size skills or judgment to operate an ATV safely Never carry a passenger on an ATV Carrying a passeng...

Page 459: ...ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants de moins de 14 ans avec la surveillan...

Page 460: ...rtant safety information Anyone who rides the ATV should read and understand this information before rid ing 2257 220 2258 133 Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2011 650 2012 650 2011 650 2012 650 ...

Page 461: ...des the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have purchased may differ from those shown on this page 2012B 2011 650 2012 650 2011 650 2012 650 ...

Page 462: ... WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduce...

Page 463: ...ent Operating without eye protection can result in an acci dent and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleev...

Page 464: ...inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe oper ating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD ...

Page 465: ...the turning technique as described in this Operator s Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV WARNING POTENTIAL H...

Page 466: ...TENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenl...

Page 467: ...brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual WARNING POTENTIAL HAZARD Overloading the ATV or car...

Page 468: ...ious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of a...

Page 469: ...V with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing...

Page 470: ...ARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always disen gage the differential lock as soon as not needed for additional traction WARNING POTENTIAL HAZARD Failure to release the brake lever lock before driving the ATV WHAT CAN HAPPEN Driving the ATV with the brake lever lock engaged could cause a change in han dling or loss of brakes and cause an accident HOW TO AVOID THE HAZ...

Page 471: ...s will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping sur face to keep them from sliding off the handlebars Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle significant impact Choosing boots w...

Page 472: ...are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when rid ing downhill You need to check the fol lowing parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It ...

Page 473: ...ery ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat indicator to ensure the engine coolant level is adequate 5 Chassis Grass and leaves can gum up your suspen sion and shocks Clear and clean the sus pension arms shock springs and fenders Check smoothness by turning the handle bar full left and full right Check that there is no bin...

Page 474: ...ble you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get b...

Page 475: ...ickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructions ...

Page 476: ... they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you avoid hurting yourself and the people around you 16 ...

Page 477: ...ur footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying the challenge means sliding off the...

Page 478: ...mit the ATV to the load capacity ratings identified in the follow ing chart for the particular model being operated So if you re weighing in at over 215 lb 97 kg when you ride leave some of that extra cargo at home The com bined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capac ity Ratings Chart and monitor it carefully Extra weight on ...

Page 479: ...d your ability or your vehicle s capability Don t allow the thrill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Alcohol is related to a high percentage of all hospital admissions due to ATV acci dents in the U S This isn t an issue of morality It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish When the alc...

Page 480: ...The quick est way to have a land area closed is by riding over the regulations Group Behavior People ocassionally do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured Alcohol Effects The Number of Drinks that Impair Mental ...

Page 481: ...ut them all together when you re paying attention to how you feel when you re monitoring the movements of your ATV and when you re constantly evaluating your environment then you re practicing SIPDE SIPDE is an acronym that stands for S I P D E SCAN SEARCH IDENTIFY HAZARDS PREDICT WHAT WILL HAPPEN DECIDE WHAT TO DO EXECUTE THE DECISION 2011 650 2012 650 2011 650 2012 650 ...

Page 482: ...andling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of experi ence you s...

Page 483: ...d Pro Width Overall 120 7 cm 47 5 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 25 x 8 12 28 x 9 14 Mud Pro Tire Size Rear 25 x 10 12 28 x 11 14 Mud Pro Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 306 kg 674 lb 360 kg 793 lb Mud Pro Gas Tank Capacity 21 6 L 5 7 U S gal Coolant Capacity 2 9 L 3 0 U S qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Ca...

Page 484: ...se Override Switch 9 Rear Foot Brake 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Button 20 Engine Stop Switch 21 Drive Select Switch NOTE The ATV you have purchased may differ slightly from those shown in the figures of this manual 2011 650 2012 6...

Page 485: ...it down 2 Engage the brake lever lock 3 Turn on the ignition 4 Shift into neutral 5 Move the engine stop switch to RUN 6 Press the starter button 7 Let the engine warm up Another way to remember the starting procedure is by using the acronym BONE C It stands for Starting a Cold Engine NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off al...

Page 486: ...sition Braking Stopping Always allow plenty of room and time to stop safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again CAUTION Do not run the starter motor for more t...

Page 487: ...rom the U S Con sumer Product Safety Commission CPSC say that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of experience Safe riding techniques include Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Crossin...

Page 488: ...he turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns About 20 of ATV accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns ATV 0046 ATV 0045 ATV 0044 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shiftin...

Page 489: ...rns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 203 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebar shift your weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc ing shift your body weight to the inside of the turn 3 Follow this with sl...

Page 490: ... your right side until it faces slightly downhill 8 Reapply the brakes 9 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method ...

Page 491: ...re NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over ATV 0018 ATV 0030 ATV 0031 1 Shift your body weight as far back on the seat as possible 2 Keep it in a low gear stay out of neu tral 3 Lightly apply the brake and ease up on the throttle Sidehilling Traversing Sidehilling ...

Page 492: ...2 Turn the handlebar At the same time shift your weight and balance as you swerve Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control Crossing Obstacles Crossing obstacles is risky avoid it if possible Riding over logs rocks and ruts means combining all the...

Page 493: ...forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is 1 Keep it in gear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for r...

Page 494: ...discs 2 If the tires are frozen to the ground pour warm water around them to melt the ice 3 If the brakes are frozen take the ATV to a warmer area to thaw out the brakes NOTE After the brakes thaw dry them by applying them several times while riding slowly NOTE After riding through water mud snow or slush it is important to dry both brake systems before parking the ATV 4 Practice driving in an ope...

Page 495: ...acting an authorized Arctic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key ATV 0055 Control Locations an...

Page 496: ...witch to the 4WD position or to the 2WD position The 4WD lock allows the operator to mechanically lock the front differential to apply equal power to both front wheels To engage the lock from 4WD slide the switch up and move fully to the left To disengage the lock move the switch lever to the right CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the ...

Page 497: ...Switch CF245A Use the headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position When the switch is in the HI position the high beam will illuminate When the switch is in the LO position the low beam will illuminate Engine Stop Switch OFF position The ignition circuit is off The engine cannot be started or will not run If the engine stop swit...

Page 498: ... be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle limiter use the following procedure 1 Loosen the jam nut 2 Turn the throttle limiter screw clock wise to decrease engine RPM maxi mum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely NOTE The ATV is equi...

Page 499: ...ngine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature NOTE Debris in front of the engine or packed between the cool ing fins of the radiator can reduce cooling capacity Using a garden hose wash the radiator and the engine to remove any debris restrict ing air flow 3 Mode ...

Page 500: ... h dis play press and release Mode Button 3 until the icon MPH km h appears then press the Set Button 4 to change the display Condition Warning Display Uses odom eter trip meter display of the LCD to warn of a system error condition requir ing attention The LCD will go blank except the word VOLT will flash on the LCD whenever a low voltage 9 DC volts or a high voltage 16 DC volts is detected When ...

Page 501: ...the seat retainers and push down firmly on the rear of seat The seat should automat ically lock into position Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Rack Loading Front and Rear The front rack and rear rack are designed to carry specified load capacities Always refer to the ATV Load Capacity Ratings Chart for proper capacities WARNING Do not drain float...

Page 502: ...s and the following procedure be used 1 Engage the brake lever lock and place the transmission in gear 2 Secure the ATV with load rated hold down straps NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not rec ommended because it can stretch under load WARNING Never use the racks as a towing or trailering point WARNING Make sure that the load in the tra...

Page 503: ... for use in this engine use of any API certified SM 0W 40 oil is acceptable OILCHARTJ Recommended Front Differential Rear Drive Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants The recommended lubricant front differ ential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the Arctic Cat ATV CAUTION If using additio...

Page 504: ...ponents to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operat ing temperature Do not idle the engine for excessively long per...

Page 505: ...roper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions and informati...

Page 506: ...vent hoses 52 I Inspect every time before riding 52 Replace every 2 years Engine transmission oil and filter 61 R R Air filter 69 I I Air filter housing drains 70 I Inspect every time before riding Gear lubricant Front differential rear drive 62 I I 62 Replace every 4 years V Belt 70 I I Spark arrester muffler 71 C Tires air pressure 70 35 I Inspect every time before riding Brake components 62 I I...

Page 507: ...ce with the coolant manufacturer s recommenda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system to the bottom of the stand pipe in the radiator neck Checking Filling 1 Remove the four screws securing the radiator access panel FI476 2 Move the panel forward unt...

Page 508: ...o the radi ator after cleaning Shock Absorbers Each shock absorber should be visibly checked weekly for excessive fluid leak age some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is necessary NOTE When the ATV is operated in extremely cold weath...

Page 509: ...il will drain easily and completely 1 Park the ATV on level ground 2 Loosen the oil level stick Be careful not to allow contaminates to enter the opening CF109M 3 Remove the drain plug from the bot tom of the engine and drain the oil into a drain pan 733 441A 4 Remove the oil filter plug from the fil ter mounting boss located on the front right side of the transmission case and allow the filter to...

Page 510: ...he oil into a drain pan by remov ing in turn the drain plug from each CF107B CF106C 4 After all the oil has been drained install the drain plugs and tighten securely 5 Pour recommended oil into each filler hole CF113A NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants 6 Install the filler plugs Hydraulic Hand Brake Brake Fluid Check the brake fluid level in the brake fluid reservo...

Page 511: ... Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb steel wheels or 80 ft lb aluminum wheels Rear Foot Brak...

Page 512: ...TV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Drive Axle Boots CC793...

Page 513: ...nal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the charger to the negative terminal of the battery NOTE Optional battery charging adapters are available from your authorized Arctic Cat dealer to con nect directly to your vehicle from the recommended chargers to simplify the maintenance charging process Check with your authorized Arctic Cat...

Page 514: ...fter charging the bat tery does not perform to operator expectations bring the battery to an authorized Arctic Cat dealer for further troubleshooting Jump Starting NOTE Arctic Cat does not recom mend jump starting a vehicle with a dead battery but rather to remove the battery service it and correctly charge it however in an emergency it may be necessary to jump start a vehicle If so use the follow...

Page 515: ...he vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead battery and allow it to run for several minutes before disconnecting the jumper cables 10 Remove the jumper cables in oppo site order of hook up 4 3 2 1 Be careful not to short cables against bare metal NOTE Have the battery and elec trical system checked prior to oper ating the vehicle...

Page 516: ...nd side of the carburetor 1 Start the engine and warm it up to normal operating temperature 2 Turn the idle adjustment screw in or out until the engine idles at 1250 1350 RPM AF920 Throttle Cable Adjustment To adjust the throttle cable free play 1 Loosen the jam nut from the throttle cable adjuster 2 Slide the rubber boot away and turn the adjuster until the throttle lever has proper free play of ...

Page 517: ...d remove the air filter cover 4 Fill a wash pan larger than the ele ment with a non flammable solvent then dip the element in the solvent and wash it NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are available from Arctic Cat 5 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or ring the element or it will develop cracks 6 Dry the elem...

Page 518: ...les and the belt replaced if necessary Tires Tire Tread Condition The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this min imum specification 0732 649 Tire Replacement The ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner w...

Page 519: ... the nuts in a crisscross pat tern to 40 ft lb steel wheels or 80 ft lb aluminum wheels 8 Remove the jack Muffler Spark Arrester The muffler has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following procedure 1 Remove the cap screws securing the spark arrester assembly to the muffler CF105A CF104 2 Using ...

Page 520: ...aight into the socket CF132A 4 Insert the socket into the housing and rotate it clockwise Checking Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Position the ATV on a level floor so the headlights are approximately 6 1 m 20 ft from an aiming surface wall or simil...

Page 521: ...fuse com press the locking tabs on either side of the fuse cover and lift out 1411 502 2411 181 Electrical Output Terminals Two output terminals for electrical acces sories are located on the front and rear wiring harnesses The accessory plug is located on the instrument pod Storage Compartment Tools A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times ATV 1097...

Page 522: ...the carbure tor float bowl 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in...

Page 523: ...attery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap...

Page 524: ...76 Previous Main TOC Section TOC Next Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES 2011 650 2012 650 2011 650 2012 650 ...

Page 525: ...at will then process the application and issue warranty for the balance of the time remaining of the origi nal warranty Address Change Ownership Change Warranty Transfer Change of Address Ownership Warranty Transfer to Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone ___________________________...

Page 526: ...us Main TOC Section TOC Next Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here 2011 650 2012 650 2011 650 2012 650 ...

Page 527: ...79 Previous Main TOC Section TOC Next NOTES 2011 650 2012 650 2011 650 2012 650 ...

Page 528: ...80 Previous Main TOC Section TOC Next NOTES 2011 650 2012 650 2011 650 2012 650 ...

Page 529: ... a new key Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen 1 Key Identification Number 2 Vehicle Identification Number 3 Engine Serial Number WARNING Indicates a potential hazard that could result in serious injury or death 2011 650 2012 650...

Page 530: ...vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING 2011Arctic Cat Inc Trademarks ofArctic Cat Inc...

Page 531: ...ED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens com posez le 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 The Safety Alert Symbol means ATTENTION...

Page 532: ... outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifications available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explanations wi...

Page 533: ...ion 48 61 ATV Identification Numbers 48 Ignition Switch Key 48 Control Locations and Functions 48Power Steering 51 Speedometer LCD Digital 52 Speedometer LCD Analog Digital 54 Electric Fuel Pump 56 Gas Hoses 57 Oil Level Stick 57 Seat Latch 57 Tailgate Latch TBX 57 Cargo Box Latch Handles TBX 57 Side Storage Compartment TBX 58 Safety Flag Bracket 58 Rack Loading Front and Rear 58 Trailering and To...

Page 534: ... purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal we...

Page 535: ...n the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace a...

Page 536: ...emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance perfor...

Page 537: ...ranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed compo nents in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements im...

Page 538: ... continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor ...

Page 539: ... Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 450 i 4x4 550 i 4x4 700 i Mud Pro 1000 i Mud Pro 700 i 4x4 700 i TBX 4x4 1000 i 4x4 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat...

Page 540: ...ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed...

Page 541: ...these age recommen dations A Y 12 is intended for use by children age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all chil dren have the strength size skills or judgment to operate an ATV safely Never carry a passenger on an ATV Carrying ...

Page 542: ...739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants de moins de 14 ans avec la s...

Page 543: ...ontaining important safety information Anyone who rides the ATV should read and understand this information before rid ing 2258 133 Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2012 Generic ATV ...

Page 544: ... who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have purchased may differ from those shown on this page 2012A TBXB 2012 Generic ATV ...

Page 545: ...e this ATV WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Grea...

Page 546: ... an accident Operating without eye protection can result in an acci dent and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots L...

Page 547: ...ailure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe oper ating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual WARNING POTENTI...

Page 548: ...mastered the turning technique as described in this Operator s Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV WARNING PO...

Page 549: ...ARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttl...

Page 550: ...Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual WARNING POTENTIAL HAZARD Overloading the ...

Page 551: ...very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper...

Page 552: ...s Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember ...

Page 553: ...ID THE HAZARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always disen gage the differential lock as soon as not needed for additional traction WARNING POTENTIAL HAZARD Failure to release the brake lever lock before driving the ATV WHAT CAN HAPPEN Driving the ATV with the brake lever lock engaged could cause a change in han dling or loss of brakes and cause an accident HOW TO AVO...

Page 554: ...tion gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping sur face to keep them from sliding off the handlebars Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle significant impact Choosi...

Page 555: ... Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when rid ing downhill You need to check the fol lowing parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T...

Page 556: ...before every ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat indicator to ensure the engine coolant level is adequate 5 Chassis Grass and leaves can gum up your suspen sion and shocks Clear and clean the sus pension arms shock springs and fenders Check smoothness by turning the handle bar full left and full right Check that there ...

Page 557: ...t s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how...

Page 558: ... a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating inst...

Page 559: ...you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you avoid hurting yourself and the people aroun...

Page 560: ... up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying the challenge means slidin...

Page 561: ...o much Limit the ATV to the load capacity ratings identified in the follow ing chart for the particular model being operated So if you re weighing in at over 215 lb 97 kg when you ride leave some of that extra cargo at home The com bined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capac ity Ratings Chart and monitor it carefully Extra w...

Page 562: ... ability or your vehicle s capability Don t allow the thrill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Alcohol is related to a high percentage of all hospital admissions due to ATV acci dents in the U S This isn t an issue of morality It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish When the alcohol s...

Page 563: ...ite areas The quick est way to have a land area closed is by riding over the regulations Group Behavior People ocassionally do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured Alcohol Effects The Number of Drinks that Impa...

Page 564: ...hen you put them all together when you re paying attention to how you feel when you re monitoring the movements of your ATV and when you re constantly evaluating your environment then you re practicing SIPDE SIPDE is an acronym that stands for S I P D E SCAN SEARCH IDENTIFY HAZARDS PREDICT WHAT WILL HAPPEN DECIDE WHAT TO DO EXECUTE THE DECISION 2012 Generic ATV ...

Page 565: ...rom the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of experi e...

Page 566: ...cm 48 0 in 700 125 cm 49 3 in 450 550 TBX 131 45 cm 51 75 in Mud Pro Width Overall 120 7 cm 47 5 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 25 x 8 12 28 x 9 14 Mud Pro Tire Size Rear 25 x 10 12 28 x 11 14 Mud Pro Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 314 kg 692 lb 450 316 kg 697 lb 550 700 361 kg 796 lb TBX 360 kg 793 lb Mud Pro Gas Tank Capacit...

Page 567: ...verall 120 7 cm 47 5 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 25 x 9 12 28 x 9 14 Tire Size Rear 25 x 11 12 28 x 11 14 Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 324 7 kg 716 lb 361 kg 797 lb Gas Tank Capacity 21 6 L 5 7 U S gal Coolant Capacity 3 3 L 3 5 U S qt Front Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Engin...

Page 568: ...ide Switch 9 Rear Foot Brake 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Button 20 Engine Stop Switch 21 Drive Select Switch 22 Tailgate Latch TBX 23 Storage Compartment TBX 24 Cargo Box Latch Handle TBX NOTE The ATV you have purchased may differ ...

Page 569: ...ine warm up Another way to remember the starting procedure is by using the acronym BONE C It stands for Starting a Cold Engine NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the first position ON leaving the head lights OFF Note that the N is ind...

Page 570: ...ollowing the previous rules for braking then 1 After the ATV stops shift into neu tral 2 Stop the engine using the engine stop switch 3 Turn off the ignition 4 If you have to park on a hill shift the ATV into low gear otherwise try to park only on level surfaces 5 Engage the brake lever lock Dismounting the ATV After you ve followed the procedure for parking it s time to dismount CAUTION Always sh...

Page 571: ...rp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Crossing Obstacles Riding Once the engine s warm the ATV is ready to go ATV 0012 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake lever and release the brake lever lock 3 Shift into gear 4 Release the brake slowly and apply the throttle Leaning Weight Shift and Balance When ...

Page 572: ...ed as you come out of the turn Sharp Turns After mastering wide turns practice the advanced skill of sharp turns ATV 0038 ATV 0039 ATV 0040 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You might have to lean into the turn more than you do in a wide turn 4 If shifting yo...

Page 573: ...3 Follow this with slight acceleration 4 For multiple turns repeat this move ment as needed 5 To make your turn quicker try raising yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill ATV 204 1 Stop where you are apply the brakes and shift to neutral 2 Shut ...

Page 574: ...treme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Shift down and accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward 3 If you lose speed quickly shift to a lower gear At the same time release the throttle so your front tires don t lift OR 4 If that doesn t...

Page 575: ...he seat also support your weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to ...

Page 576: ...the obstacle 7 Keep your body loose to absorb any shock 8 If the ATV starts tipping shift your weight to keep it in balance To clear a single track only one tire con tacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Driving an ATV and a car have some similarities however there are a few sit uations...

Page 577: ...m You re also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking the ATV from side to side 5 Once you ve cleared the water briefly apply the brakes to make sure they work Crossing Roads Crossing roads on your ATV is also a bad idea so avoid it If you can t ...

Page 578: ... ered or ice covered trails 5 Learn how the ATV responds to steer ing and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the engine stop switch to the OFF position CAUTION Before riding manually move the ...

Page 579: ...ng an authorized Arctic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key ATV 0055 Control Locations and Fu...

Page 580: ...the front wheels move the switch to the 4WD position or to the 2WD position The 4WD lock allows the operator to mechanically lock the front differential to apply equal power to both front wheels To engage the lock from 4WD slide the switch up and move fully to the left To disengage the lock move the switch lever to the right CAUTION Leaving the ignition switch in the ON or LIGHTS position for a lo...

Page 581: ...CF245A Use the headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position When the switch is in the HI position the high beam will illuminate When the switch is in the LO position the low beam will illuminate Engine Stop Switch OFF position The ignition circuit is off The engine cannot be started or will not run If the engine stop switch is u...

Page 582: ...the following procedure 1 Loosen the jam nut 2 Turn the throttle limiter screw clock wise to decrease engine RPM maxi mum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely NOTE The ATV is equipped with an RPM limiter that retards ignition timing when maximum RPM is approached When the RPM limiter is activated it could be misinterpreted as a high speed misfire Rear F...

Page 583: ...ock Engine Hour Meter The clock function indicates time in the 12 hour mode the hour meter indicates the total time the ATV has run and cannot be reset to zero To set the clock use the following procedure A With the ignition switch ON press and release the Mode But ton 3 until the Clock Engine Hour Meter 1 is displayed then if necessary press and release the Set Reset Button 4 to select the clock ...

Page 584: ... be displayed during normal operation as oil pressure is not monitored on these models 7 Odometer Trip Meter Odometer registers the total distance the vehicle has traveled The trip meter is resetable and can be used to measure trip or trip legs The odometer cannot be reset NOTE To shift between the odom eter ODO or trip meter TRIP press the Mode Button 3 to select the dis tance mode then press the...

Page 585: ...ve the ECU reset as soon as possible Speedometer LCD Analog Digital NOTE All segments of the LCD will activate for approximately two seconds when the ignition switch is rotated to the ON position CF094A 1 Clock Engine Hour Meter The clock function indicates time in the 12 hour mode the hour meter indicates the total time the ATV has run and cannot be reset to zero To set the clock use the followin...

Page 586: ...ce mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset button down to reset trip meters 6 Gear Position Indicator Indicates which gear position is selected R reverse N neutral L low range H high range NOTE An E will be displayed if there is an error caused by a no shift position signal 7 Speedometer Tachometer A needle indicates approximate vehicle speed in mph ...

Page 587: ...is corrected 14 EFI Malfunction Indicator On the 450 1000 models the speedometer tachometer needle will sweep full scale and the LCD will go blank except a malfunction code and wrench icon will be displayed on the LCD whenever an electronic fuel injection malfunction code is detected After 30 seconds the LCD and speedometer tachometer will return to normal but the malfunction code and wrench icon ...

Page 588: ...ocated at the rear of the seat then raise the rear of the seat and slide it rearward 2 To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on the rear of seat The seat should automat ically lock into position Tailgate Latch TBX 739 569A 1 To open the tailgate pull the latch located at the center of the tailgate 2 To close the tailgate press forwa...

Page 589: ...eed when trailering and towing and avoid sudden accelerations quick maneuvers and sud den stops Braking distance will be affected when towing a trailer When towing a trailer always maintain slow speed and allow more stopping distance than when not towing a trailer WARNING Make sure the loads on the front and rear racks will not interfere with the ATV controls or obstruct the view of the operator A...

Page 590: ...tic Cat ACX All Weather synthetic engine oil which has been specifically formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil recommended for use in this engine use of any API certified SM 0W 40 oil is acceptable OILCHARTJ Recommended Front Differential Rear Drive Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lub...

Page 591: ...ng process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operat ing temperature Do not i...

Page 592: ...E Previous Main TOC Section TOC Next 3 Repeat procedure twenty times WARNING Do not attempt sudden stops or put yourself into a situation where a sud den stop will be required until the brake pads are properly burnished 2012 Generic ATV ...

Page 593: ...unctioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions and information refe...

Page 594: ...ct every time before riding Gas hoses 57 I Inspect every time before riding 57 Replace every 2 years Engine transmission oil and filter 66 R R Air filter 74 I I Air filter housing drain s 74 I Inspect every time before riding Gear lubricant Front differential rear drive 67 I I 67 Replace every 4 years V Belt 75 I I Spark arrester muffler 76 C Tires air pressure 75 35 36 I Inspect every time before...

Page 595: ...p there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system to the bottom of the stand pipe in the radiator neck Checking Filling 1 On the 700 1000 remove the two screws from the front of the radiator access panel On the 450 550 remove the four screws securing the radiator access panel FI465A FI476 2 On the 700 1000 lift the front of the...

Page 596: ...ht through the radiator core while observing from the opposite side to determine if all dirt and debris have been removed NOTE It is necessary to remove four machine screws securing the protective screen to the front of the radiator and move it forward to prop erly flush the radiator core Make sure to secure the screen to the radi ator after cleaning WARNING Never check the coolant level when the ...

Page 597: ... and loading conditions If the spring action is too soft or too stiff adjust it according to the chart CD453 NOTE Before attempting to adjust suspension clean dirt and debris from the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position General Lubrication Cables None of the cables require lubrication however it is advisable to lubrica...

Page 598: ...utes 8 Turn the engine off and wait approxi mately one minute Recheck the oil level 9 Inspect the area around the drain plug and oil filter for leaks Front Differential and Rear Drive Gear Lubricant Inspecting Changing Inspect and change the gear lubricant in each according to the Maintenance Schedule When changing the lubricant use approved SAE 80W 90 hypoid oil and use the following procedure 1 ...

Page 599: ...clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV t...

Page 600: ...ecure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the ball joint for free play by grasping the steering knuckle and turning it from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive contact an authorized Arctic Cat ATV dealer for service ...

Page 601: ...ed on all batteries not used for more than two weeks or as required by battery drain 1 When charging a battery in the vehi cle be sure the ignition switch is in the OFF position 2 Clean the battery terminals with a solution of baking soda and water NOTE The sealing strip should NOT be removed and NO fluid should be added 3 Be sure the charger and battery are in a well ventilated area Be sure the c...

Page 602: ...ger into a 110 volt elec trical outlet 5 By pushing the Mode button A on the left side of the charger select the Normal Charge Icon E The Normal Charge Indicator C should illumi nate on the upper left portion of the charger 6 The battery will charge to 95 of its capacity at which time the Mainte nance Charge Indicator D will illu minate NOTE For optimal charge and performance leave the charger con...

Page 603: ... coded red and black 7 Attach one clamp of the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system compo nents 8 Stand well away from the dead bat tery and start the vehicle with the good battery Allow the v...

Page 604: ...e sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installing the spark plug ATV 0051 Adjust the gap to specified amount see appropriate specifications chart for proper ignition Use a feeler gauge to ...

Page 605: ...er Cleaner and Foam Air Filter Oil are available from Arctic Cat 5 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or ring the element or it will develop cracks 6 Dry the element 7 Put the element in a plastic bag then pour in air filter oil and work the oil into the element 8 Squeeze the element to remove excess oil 9 Clean any dirt or debr...

Page 606: ...e tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not...

Page 607: ...e 1 Remove the cap screws securing the spark arrester assembly to the muffler CF105A CF104 2 Using a suitable brush clean the car bon deposits from the screen taking care not to damage the screen NOTE If the screen or gasket is damaged in any way it must be replaced 3 Install the spark arrester assembly and secure with the cap screws Tighten cap screws to 48 in lb Light Bulb Replacement The wattag...

Page 608: ...ximately 6 1 m 20 ft from an aiming surface wall or similar aiming surface ATV 0070 NOTE There should be an average operating load on the ATV when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements obtained in step 2 make horizontal marks on the aiming surface 4 Make vertical marks which intersect the horizontal marks on th...

Page 609: ...als Two output terminals for electrical acces sories are located on the front and rear wiring harnesses The accessory plug is located on the instrument pod Storage Compartment Tools A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times ATV 1097 The storage compartment is above the engine in front of the seat CAUTION Always replace a blown fuse with a fuse of the...

Page 610: ... with a clean cloth 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the ra...

Page 611: ...rge the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated...

Page 612: ...81 Previous Main TOC Section TOC Next Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES 2012 Generic ATV ...

Page 613: ...82 Previous Main TOC Section TOC Next NOTES 2012 Generic ATV ...

Page 614: ... Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the origi nal warranty Address Change Ownership Change Warranty Transfer Change of Address Ownership Warranty Transfer to Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone __________________...

Page 615: ...Previous Main TOC Section TOC Next Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here 2012 Generic ATV ...

Page 616: ... ever need a new key Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen 1 Key Identification Number 2 Vehicle Identification Number 3 Engine Serial Number WARNING Indicates a potential hazard that could result in serious injury or death 2012 Ge...

Page 617: ...h another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING 2011Arctic Cat Inc Trademarks ofArct...

Page 618: ...887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens com posez le 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING WARNING indicates a hazardous situation which if not avoided c...

Page 619: ...ate the ATV within your level of skill and cur rent terrain conditions Know all local state provincial riding laws Respect your ATV and Respect the environment We also advise you to strictly follow the recommended maintenance program as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All info...

Page 620: ...eral Information 51 65 TRV Identification Numbers 51 Ignition Switch Key 51 Control Locations And Functions 51 Power Steering Cruiser 55 Speedometer LCD Digital 56 Speedometer LCD Analog Digital 58 Electric Fuel Pump 60 Gas Hoses 60 Oil Level Stick 60 Windshield Cruiser 61 Mirrors Cruiser 61 Rear Seat Lock 61 Front Seat Lock 62 Storage Box Cruiser 62 Safety Flag Bracket 62 Rack Loading 62 Traileri...

Page 621: ...purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wea...

Page 622: ...elling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Cat s op...

Page 623: ...emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance per fo...

Page 624: ...arranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements i...

Page 625: ... continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor ...

Page 626: ...ve 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 450 i TRV GT 550 i TRV GT 550 i Cruiser TRV 700 i TRV GT 700 i Cruiser 1000 i TRV GT 1000 i Cruiser Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Ar...

Page 627: ... possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the procedure described in this manua...

Page 628: ...both feet on the footrests and who cannot securely hold onto the handholds FOR MORE INFORMATION ABOUT TRV SAFETY contact your local Arctic Cat ATV dealer or 1 613 739 1535 Canada TRV PASSENGER INSTRUCTIONS Operator tell your passenger to Hold firmly onto the handholds Keep both feet on the footrests even when stopped Stay directly behind you leaning as you lean 2011 TRV 2012 TRV ...

Page 629: ...control Never operate the ATV on a public road even a dirt or gravel one because you may not be able to avoid colliding with another ATV Also operating the ATV on a public road may be against the law Never operate the ATV or ride as a passenger without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or wh...

Page 630: ...ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants de moins de 14 ans avec la surveillan...

Page 631: ...ang tags containing important safety informa tion Anyone who rides the ATV should read and understand this information before riding Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2258 417 2011 TRV 2012 TRV ...

Page 632: ...the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on these two pages CR041B 2011 TRV 2012 TRV ...

Page 633: ...DIVISION I SAFETY 15 Previous Main TOC Section TOC Next Warning Labels Information cont CR040A 2011 TRV 2012 TRV ...

Page 634: ...techniques described in this Operator s Manual WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of the ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under ...

Page 635: ...ep feet on the footrests and must always keep hands on handholds WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or high ways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate the ATV on public streets roads or high ways WARNIN...

Page 636: ...njury or death in the event of an accident Operating or riding as a passenger on this ATV without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating or riding as a passenger on this ATV without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an appro...

Page 637: ...rol the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar grips operator handholds passen ger and both feet on the footrests of your ATV during operation WARNING POTENTIAL HAZARD Goin...

Page 638: ...on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or control which could result in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Turnin...

Page 639: ...NING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle s...

Page 640: ...perator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to r...

Page 641: ...ave the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in handling which c...

Page 642: ...TO AVOID THE HAZARD Do not accelerate rapidly or in an uncontrolled man ner on any terrain Use extra care when going uphill Slowly apply throttle in a controlled manner Release throttle lever as necessary to maintain control WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never a...

Page 643: ...ger seat could shift or separate from the ATV causing the passen ger to fall from the vehicle resulting in serious injury or death HOW TO AVOID THE HAZARD Always check the seat latches to make sure they are properly engaged and locked before operating the ATV WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged WHAT CAN HAPPEN The increased steering effort and reduced maneuver...

Page 644: ...le suit in the winter and lighter protective clothing in the summer Following is the minimum pro tection you need to wear during every ride ATV 0004 Gloves Your hands are targets for flying objects and branches Along with providing skin pro tection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the h...

Page 645: ...ction The second step in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cable 3 Lights and Electrical 4 Oil and Fuel 5 Chassis and Drive Train 6 Miscellaneo...

Page 646: ...L Turn the hi beam and lo beam on and off to make sure they work At the same time verify the taillight and brakelight work Also check the status warning indicators reverse neutral and HI LO beam on the LCD when you start the ATV Don t drive the ATV unless all sys tems are working Check the ignition switch and engine stop switch 4 OIL AND FUEL Start with a full tank of gas before every ride and whi...

Page 647: ...n creep up suddenly and can take you out of commission If you become dehy drated you could find yourself physi cally unable to safely operate your ATV Identification If something does happen to you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it yo...

Page 648: ...nto a sharp turn your body is pulled to the outside of the turn by centrifugal force Although a car is relatively stable enough centrifugal force can cause the ATV to overturn Constantly shifting operator and passenger weight is one major difference between driving a car and riding the ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating ins...

Page 649: ... 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things out of your ability range 1 2 3 Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RIS...

Page 650: ...Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped ...

Page 651: ...so reliable that some times you forget the ATV has its limits Maintenance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnor mal noises vibrations or improper func tioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arc tic Cat ATV dealer for inspectio...

Page 652: ...ill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Operator and or Passenger Alcohol is related to a high percentage of all hospital admissions due to accidents in the U S It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish ARCTIC CAT LOAD CAPACITY RATINGS Item Specifications lb kg Max Load Capacity 600 272 F...

Page 653: ... local state or provincial laws before riding It ll also make sure you can continue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior People occasionally do crazier and riskier things in a group than they would con sider doing by themselves When you re riding with others and things start to get out of hand decide whether you...

Page 654: ...ll terrain ATV or taken a training course it s your responsibility to keep them off your ATV It can be dan gerous especially for under aged chil dren all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read ...

Page 655: ...0 in Cruiser Height Overall 127 8 cm 50 3 in 139 7 cm 55 0 in Cruiser Width Overall 120 6 cm 47 5 in Suspension Travel 25 4 cm 10 0 in Tire Size Front AT25 x 8 12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 326 1 kg 719 lb 346 5 kg 764 lb 353 3 kg 779 lb Cruiser 346 5 kg 764 lb 354 7 kg 782 lb Cruiser Gas Tank Capacity 20 1 L 5 3 U S gal Cool...

Page 656: ...uiser Width Overall 120 6 cm 47 5 in Suspension Travel 25 4 cm 10 0 in Tire Size Front AT25 x 8 12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 0 5 kg cm 7 0 psi MISCELLANY Dry Weight Approx 354 3 kg 781 lb 362 kg 798 lb Cruiser Gas Tank Capacity 20 1 L 5 3 U S gal Coolant Capacity 3 3 L 3 5 U S qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Engine Oil Capaci...

Page 657: ...Storage Compartment 8 Rear Foot Brake 9 Taillight Brakelight 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Operator s Manual Location 16 Drive Select Switch 17 Handwarmer Thumbwarmer Switch Cruiser 18 Headlight HI LO Switch 19 Starter Button 20 Engine Stop Switch 21 Speedometer LCD NOTE The ATV you have pur chased may differ slightly from those shown in ...

Page 658: ...th your right hand grasp the backrest then swing your leg over the seat and set your right foot down on the right side footrest 2 Get seated in a comfortable position and keep hands firmly on the hand holds 3 Always keep your feet planted on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poisoning can kill you so keep your ATV outside while it s...

Page 659: ...eater torque to the wheels 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position Braking Stopping Always allow plenty of room and time to stop safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brak...

Page 660: ...ft side of the seat 4 The operator should step to the ground on the left side of the ATV Active riding involves moving your body You and your passenger must learn to lean and shift body weight into turns to maintain control Safe riding techniques include Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving ...

Page 661: ...hift more of your body weight and passenger s body weight to the side that s lifting and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns Many accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tip ping Use this method for wide turns ATV 0046 ATV 0045 ATV 0044 1 Ease off the throttle...

Page 662: ... of the turn Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 203 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebar and shift weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc ing shift your body weight and passenger s body weight...

Page 663: ...ly the brakes 10 Get back on the ATV from the uphill side have your passenger mount the ATV from the uphill side and keep your body weight and the passen ger s body weight shifted uphill when you sit down 11 Start the engine and follow the method for riding downhill Riding Uphill Many accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme cau...

Page 664: ...ift your body weight and passen ger s body weight as far back on the seat as possible 2 Keep it in a gear stay out of neutral 3 Lightly apply the brake and ease up on the throttle ATV 208 Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredictable So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where y...

Page 665: ...ATV 0042 ATV 0041 1 Ease off the throttle as you approach the obstacle 2 Turn the handlebar At the same time shift weight and balance as you swerve Use the principles of leaning weight shifting and balanc ing shift your body weight and the passenger s body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control Crossing Obstacles Cross...

Page 666: ...see things behind you 1 Go slowly It s hard to see behind you 2 Keep your handlebar straight 3 Backing down hills is a bad idea do a U turn or K turn instead to turn around Skidding or Sliding If you lose control after hitting sand ice mud or water 1 Turn your handlebar into the direc tion of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometim...

Page 667: ...ive yourself and your passenger enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that all control levers move freely Make sure that the footrest shift lever and rear foot brake are free of ice and sno...

Page 668: ...pe of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the engine stop switch to the OFF position WARNING Go slowly and be extra careful when riding on snow covered or ice cov ered terrain Always be alert to changing terrain cond...

Page 669: ...thorized Arc tic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key Control Locations And Functions Ignition...

Page 670: ...ons 4 wheel drive would be the desired choice To either engage or disengage the front wheels move the switch to the 4WD position or to the 2WD position The 4WD lock allows the operator to mechanically lock the front differential to apply equal power to both front wheels To engage the lock from 4WD slide the switch up and move it fully to the left To disengage the lock move the switch lever to the ...

Page 671: ... Lever Lock To engage and release the brake lever lock use the following procedure 738 420B 1 Squeeze the hand brake two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the ...

Page 672: ...s the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral the reverse shift lever is in the forward posi tion and the brake lever lock is engaged NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the transmission is not in neutral To start the ATV while in gear depress the rear f...

Page 673: ... five minutes to conserve battery power if the engine is not running This system is entirely maintenance free no adjustment or servicing is required There are no fluids to check or change and the EPS system is entirely self con tained and sealed to protect it from the elements The EPS system is battery system pow ered therefore the battery must be in good condition and fully charged Power delivery...

Page 674: ...ceeds 500 RPM 2 Temperature Indicator If the engine coolant temperature exceeds the nor mal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal However the temperature icon will continue to flash NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and ...

Page 675: ...engaged 11 Drive Select Indicator Displays 4WD when selected by the drive select switch or when the 4WD lock is engaged The display is blank when in 2WD 12 Speedometer Indicates the approxi mate vehicle speed in miles per hour MPH or kilometers per hour km h NOTE To change mph km h dis play press and release Mode But ton 3 until the icon MPH km h appears then press the Set Button 4 to change the d...

Page 676: ... until engine speed exceeds 500 RPM 2 Fuel Level Indicator Indicates approximate amount of gasoline in the gas tank NOTE When the bottom seg ment flashes approximately 3 5 L 0 92 U S gal of gasoline remains in the tank 3 Mode Button Shifts the gauge through three set up modes speedom eter tachometer distance and time NOTE The Mode Button must be pressed and released to shift modes Approximately tw...

Page 677: ...4WD lock is engaged The display is blank when in 2WD 11 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam CF101A 12 Battery Condition Indicator The speedometer tachometer needle will not function and the LCD will go blank except the word VOLT will flash on the LCD whenever a low voltage 9 DC volts or high volt age 16 DC volts is detected When voltage retu...

Page 678: ...icon will con tinue to be displayed on the LCD until the malfunction is corrected NOTE Take the ATV to an autho rized Arctic Cat ATV dealer to have the error corrected and the system error reset as soon as possible FI001B Electric Fuel Pump An electric fuel pump is incorporated in the gas tank to deliver gasoline to the fuel injector The fuel pump is activated when the ignition switch is in the ON...

Page 679: ... the vertical position CR017D 2 Lift the rear of the seat up then pull slightly to the rear and lift the seat off the mountings 3 To lock the seat into position engage the two front mounting lugs into the mounting rack then hold ing down firmly on the front of the seat push the seat forward until the rear tabs engage the rear mounting latches 4 Lock the seat into position by rotat ing the latch ha...

Page 680: ...e box close the lid completely then rotate the knob counter clockwise and lock with the key 1411 877 Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Rack Loading The racks are designed to carry specified load capacity Always refer to the Load Capacity Ratings Chart for proper capacity WARNING Make sure the seat is secure before mounting the ATV Severe personal ...

Page 681: ...ce the transmission in gear 2 Secure the ATV with load rated hold down straps NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not rec ommended because it can stretch under load WARNING Never use the front rack or rear back rest support as towing or trailering points WARNING Make sure that the load in the trailer is properly secured and will not shift w...

Page 682: ... Arctic Cat lubri cants The recommended lubricant front differ ential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the ATV Filling Gas Tank Since gasoline expands as its temperature increases the gas tank must be filled to its rated capacity only Expansion room must be maintained in the tank particu larly if the tank is filled with cold g...

Page 683: ...reak in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the...

Page 684: ...ctioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instruc tions and information refer...

Page 685: ... every time before riding 60 Replace every 2 years Engine transmission oil and filter 69 R R Air filter 77 I I C Gear lubricant Front differential rear drive 70 I I 70 Replace every 4 years V Belt Cover 78 I I Muffler spark arrester 79 C Tires air pressure 78 I Inspect every time before riding 37 38 I Inspect every time before riding Brake components 71 72 I Inspect every time before riding Brake ...

Page 686: ...d automo tive type antifreeze NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission gear can lower the temperature To check add coolant use the following procedure 1 Remove the two reinstallable rivets from the front of the radiator access panel CF134A 2 Lift the front of the access panel then...

Page 687: ...low the spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the chart CD453 NOTE Before attempting to adjust suspension clean dirt and debris from the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position NOTE It is recommended that all ATV weight be take...

Page 688: ... idle for a few minutes 8 Turn the engine off and wait approx imately three minutes Recheck the oil level 9 Inspect the area around the drain plug and oil filter for leaks Front Differential And Rear Drive Gear Lubricant Inspecting Changing Check and change the gear lubricant in each according to the Maintenance Schedule When changing the lubricant use approved SAE 80W 90 hypoid oil and use the fo...

Page 689: ... Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they ...

Page 690: ...Take the ATV to an autho rized Arctic Cat ATV dealer for this service Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left CC791 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations...

Page 691: ...roded terminals self dis charge frequent start stops and short engine run times Frequent winch usage snow plowing extended low RPM opera tion short trips and high amperage accessory usage are also reasons for bat tery discharge Maintenance Charging NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for bat tery maintenance charging Main tenance charging is requir...

Page 692: ...ealing strip should NOT be removed and NO fluid should be added 2 Be sure the charger and battery are in a well ventilated area Be sure the charger is unplugged from the 110 volt electrical outlet 3 Connect the red terminal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the charger to the negative terminal of the battery 4 Plug the charger int...

Page 693: ...dios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive ter minal 2 of the good battery B 0744 527 NOTE Some jumper cables may be the same color but the clamps or ends will be color coded red and bl...

Page 694: ... engine may need to be serviced Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine w...

Page 695: ... the rear of the steering post cover and slide the storage com partment cover assembly forward to disengage the mounting lugs then lift and remove the cover assembly from the storage compartment FI467 3 Lift out the storage box then unsnap the four spring clips and remove the air filter cover FI468 CD675A 4 Remove the air filter assembly and separate the foam filter from the frame CD747 5 Fill a w...

Page 696: ...ft the range lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely NOTE The V belt and clutches should be inspected every 500 miles and the belt replaced if nec essary Tires Tire Tread Condition 0732 649 The use of worn out tires on a ATV is very dangerous A tire ...

Page 697: ...y a plug type repair kit and a tire pump along Wheels 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the ATV 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 40 ft lb steel wheels or 80 ft lb aluminum wheels 8 Remove the jack Muffler Spark A...

Page 698: ...r 2 Push the bulb in and turn it counter clockwise 3 Install the new bulb by turning it clockwise while pushing in 4 Install the lens cover Checking Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Position the ATV on a level floor so the headlights are approximatel...

Page 699: ...press the locking tabs on either side of the fuse case and lift out 2411 090 2411 080 2411 081 2411 213 2411 214 Electrical Output Terminals Two output terminals for electrical acces sories are located on the front wiring har ness and one output terminal for electrical accessories is located on the rear wiring harness The accessory plug is located on the right side of the instrument pod Tool Stora...

Page 700: ...82 Previous Main TOC Section TOC Next CF157 Maintain the tool kit with the ATV at all times The tool storage tray is located beneath the seat It also serves as the battery hold down 2011 TRV 2012 TRV ...

Page 701: ...em with a clean cloth 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the...

Page 702: ... add properly mixed coolant as necessary 6 Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap s...

Page 703: ...85 Previous Main TOC Section TOC Next Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES 2011 TRV 2012 TRV ...

Page 704: ...86 Previous Main TOC Section TOC Next NOTES 2011 TRV 2012 TRV ...

Page 705: ...c Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone __________________...

Page 706: ...Previous Main TOC Section TOC Next Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here 2011 TRV 2012 TRV ...

Page 707: ...ovided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death 2011 TRV...

Page 708: ... 2011Arctic Cat Inc Trademarks ofArctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1772 Canada p n 2259 075 Previous Main TOC Section TOC 2011 TRV 2012 TRV ...

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