135
NOTE: The clutch pack is not a serviceable compo-
nent. If worn, discolored, or damaged in any way, it
must be replaced.
Assembling/Installing
1. Install a new bearing into the input housing and
secure with the snap ring (flat side directed away
from bearing).
GZ184
2. Using a suitable seal driver, install a new oil seal into
the front of the input housing until the seal flush with
the housing.
GZ182A
3. Apply grease to the lips of the oil seal; then install
the input shaft into the input bearing and housing.
GZ179A
4. Install the clutch basket onto the input shaft and
secure with the snap ring (flat side directed outward);
then install the clutch pack into the basket.
GZ176
5. Using a new gasket, install the assembled rear drive
input shaft/housing onto the rear drive gear case and
secure with the three cap screws. Tighten to 23 ft-lb.
INSTALLING
1. Slide the gear case into position through the left side
of the frame; then secure it to the frame with cap
screws (coated with blue Loctite #243) and lock
nuts. Tighten to 38 ft-lb.
2. Secure the engine output shaft to the rear gear case
input flange with four cap screws and lock nuts.
Tighten to 20 ft-lb.
3. Install the rear drive axles.
4. Install the left-side rear A-arms (see Rear A-Arms in
Suspension).
Hub
REMOVING
1. Secure the ATV on a support stand to elevate the
wheel; then remove the wheel.
2. Remove and discard the cotter pin from the nut.
KX041
3. Remove the hex nut securing the hub.
4. Remove the brake caliper.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
