ARB 35L Service Manual Download Page 41

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Revision Date

– 22/12/2014

page 40

9.3 Compressor control unit - Replace

For all fridge models

Disconnect all power leads from the back of the
fridge.

Remove the rear cover (refer to section

9.2

Disconnect all 11 push on connectors from
compressor control unit.

HINT: Use a pair of pliers to help release the

connectors from the compressor unit
terminals.

Remove 1 screw that connects the control unit to
the compressor.

For 35L and 47L models only

Remove 6 screws as shown to release the
compressor mounting base from the underside of
the fridge.

IMPORTANT: Support the compressor
mounting base so that it does not drop more
than 10 mm below the base of the fridge.

CAUTION: Take care not to stretch the

refrigeration lines or power cables.

NOTE: The fridge has been rotated for photo

only. ARB does not recommend placing
the fridge on its end as shown.

Allow the compressor mounting base to drop
away from the body of fridge as shown.

NOTE: This step is required to provide room

to unhook the compressor unit from
the compressor housing.

Remove 1

screw

Rotate

Remove all

11 connectors

Compressor

mounting base

Remove 6 screw

Summary of Contents for 35L

Page 1: ...SERVICE MANUAL Model 47L 50 qrt 35L 37 qrt 60L 63 qrt 78L 82 qrt Type 10800010 10800020 10800030 10800040 Date December 2014 ...

Page 2: ...8 6 Test thermistor 34 8 7 Adjust internal temperature correlation 36 9 SERVICE 37 9 1 Control panel circuit board Replace 37 9 2 Rear Cover Remove and Refit 39 9 3 Compressor control unit Replace 40 9 4 Main circuit board Replace 42 9 5 Rear Cover Replace 44 9 6 Cooling fan Replace 47 9 7 Latch assembly Replace 49 9 8 Front handle assembly Remove and Refit 50 9 9 Rear handle assembly Remove and R...

Page 3: ...se note that safe working practices must be exercised while performing any work on an ARB Fridge Freezer 1 2 How to use this manual This manual has been developed as an electronic resource To navigate through this manual click on the blue underlined reference links Throughout this manual reference is made to replacement parts All spare parts are available from ARB A complete list of spare parts an...

Page 4: ...ter case control panel or tampering with the working components of the fridge by any non authorised ARB repairer ARB does not accept responsibility for 1 Liability in respect to loss or expenses arising from the malfunction of this appliance 2 Repairs or modifications to an appliance that have been carried out by a non authorised ARB Service Outlet or person 3 Transport charges or damage which may...

Page 5: ... claim 5 ARB will assess the claim and if approved will dispatch the required parts as soon as practical at no charge to the repairer If the claim is not approved ARB will contact the repairer ARB will also issue the repairer with a Warrant Claim Number and provide any special instructions for repair or return of faulty parts 6 The repairer shall replace the specified components as per the service...

Page 6: ...rranty Service booklet FRIDGE DETAILS Model No Serial No Purchase Date Receipt No Purchased From Copy of Receipt Attached YES NO Condition Assessment mark scratches dents etc Notes Returned with Tick 12V Lead 240V Lead Fridge Bag Other CUSTOMERS DESCRIPTION OF FAULT REPAIRERS ASSESSMENT PARTS REQUIRED REPAIR TIME As Per Service Manual TOTAL LABOUR COST Please Note An invoice quoting the Claim No m...

Page 7: ...erviceable items Complete fridge replacement is required Light globes are only covered under warranty for the first 3 months after the initial purchase date ARB will not pay for the removal or replacement of a fridge freezer that has been built in unless authorisation is given by the ARB The warranty labour rate paid will be based on the average refrigeration service rate for the region of the rep...

Page 8: ...910015 23 Cover AC power socket 1 10910020 24 Screw Kit Main circuit board pack of 3 1 10910065 25 Cable Clip AC 1 10910021 26 Circuit Board main with Insulator section 12 1 10910066 Circuit Board main with insulator for remote section 12 1 10910077 27 Cover Rear vent 1 10910022 10910045 28 Rubber Foot Kit 4 10910067 29 Plug Kit Front handle assy 1 10910068 30 Screw Kit Front handle assy 1 1091006...

Page 9: ...se DC ceramic 12 24V T8A 32V see section 12 1 10910034 Fuse DC Glass 12 24V 15Amp type 3AGA 1 Clear Protective Cover 1 10910035 Cover Socket Rear Panel for wireless transmitter 1 10910079 Lead PCB Main PCB to wireless transmitter 1 10910080 Mount Bracket Fridge Remote Display 1 10910081 DC Lead Fridge Remote Display 1 10910082 4 2 Spare parts exploded drawing The items in the following exploded di...

Page 10: ...USHLESS 11 10910048 CIRCUIT BOARD CONTROL PANEL 40 10910078 CIRCUIT BOARD CONTROL PANEL for REMOTE 40 10910041 TOUCH PAD CONTROL PANEL 38 10910066 CIRCUIT BOARD MAIN 26 10910077 CIRCUIT BOARD MAIN for REMOTE 26 10910076 POWER CORD DC 21 10910028 LIGHT BULB LED 41 10910033 FUSE AC 100 240V T2 4 Amp F4L250V 10910027 THERMISTOR 33 10910051 SPRING KIT LID HINGE 35 47 4 10910052 SPRING KIT LID HINGE 60...

Page 11: ...ter available from ARB part 10910040 Remove front or rear handle assembly refer to sections 9 8 and 9 9 Self tapping screws approximately 3 5 mm 6g x 25 mm 1 long Drill drill bit to suit pilot hole for self tapping screw approximately 3 mm 1 8 Replacement of power sockets refer to sections 9 14 and 9 15 Soldering iron solder Heat shrink tubing to suit 3 mm insulated wire heat gun Service of hinge ...

Page 12: ...slowly or not running at all Things to check Check that the fan is not obstructed or dirty 3 x flashes every 5 seconds MOTOR START ERROR The compressor will not start because the refrigerant system has become unbalanced This can occur when the power to the fridge freezer is briefly interrupted Things to check Turn the fridge freezer off and disconnect it from its power supply Allow the fridge free...

Page 13: ...socket from power source eg vehicle battery Check that vehicle wiring is correct and that power is available at the outlet socket The DC supply voltage is below the minimum voltage needed to operate the fridge Connect the fridge to a 12 or 24V DC power supply Check the supply voltage NOTE The compressor control unit and digital display will not operate if the supply voltage is below approximately ...

Page 14: ...dge with new control panel circuit board and replace is necessary refer to section 9 1 Faulty main circuit board Test compressor control unit refer to section 8 2 If control unit is ok test fridge with new main circuit board and replace if necessary refer to section 9 4 Faulty thermistor Test compressor control unit refer to section 8 2 If control unit is ok test fridge with new thermistor and rep...

Page 15: ...attery voltage and voltage at supply socket NOTE Voltage readings must be taken with a load on the circuit to allow for voltage drop within the circuit refer to section 8 1 Check that plug is correctly installed into socket in back of fridge Check that plug is correctly installed into supply socket in vehicle Test fridge on 100 240V AC to confirm correct operation of fridge Intermittent power supp...

Page 16: ... the compressor is running Faulty compressor control unit Test compressor control unit refer to section 8 2 If symptom resolved replace control unit refer to section 9 3 Interior cabinet light does not work Interior light globe has blown Replace light globe refer to section 9 10 No power to fridge Check that either 12 24V DC or 100 240V AC power is being supplied to the fridge Faulty main circuit ...

Page 17: ...cuit board Test main circuit board refer to section 8 3 and replace if necessary Test with new main circuit board If symptom resolved replace circuit board refer to section 9 4 Faulty compressor control unit Test compressor control unit on AC power refer section 8 4 Replace if necessary Test with new compressor control unit If symptom resolved replace control unit refer to section 9 3 Device fuse ...

Page 18: ...c for service advice If no leak detected contact a qualified refrigeration mechanic and request that the system is pressure tested Blockage within the refrigeration system Contact a qualified refrigeration mechanic for service advice Fridge does not cool Compressor does not run Faulty compressor control unit Test compressor control unit refer to section 8 2 and replace if necessary refer to sectio...

Page 19: ...eze with fridge set to warmest setting Faulty thermistor Test thermistor refer to section 8 6 and replace if necessary refer section 9 22 Faulty control panel circuit board Test fridge with new control panel circuit board and replace is necessary refer to section 9 1 Faulty main circuit board Test fridge with new main circuit board and replace if necessary refer to section 9 4 Fridge does not reac...

Page 20: ...rge of refrigerant in compressor system Contact a qualified refrigeration mechanic and request that the system is pressure tested Partial blockage within the refrigeration system Contact a qualified refrigeration mechanic for service advice Noisy compressor Compressor is loose or not correctly mounted Inspect the compressor to ensure that it is correctly mounted Replace compressor mounting feet if...

Page 21: ...test system Faulty fan Remove fan from fridge and test If fan is identified as faulty replace with new fan refer to section 9 6 Lid opens during transit The latch was not closed correctly Advise customer that latch must be correctly closed before transportation Faulty latch Inspect latch and latch pivot for damage If necessary replace latch assembly refer to section 9 7 Lid will not open when frid...

Page 22: ... BATTERY MONITOR MODE LOW MED HIGH Switch off voltage 12V DC 10 1V 11 4V 11 8V Restart voltage 12V DC 11 1V 12 2V 12 6V Switch off voltage 24V DC 21 5V 24 1V 24 6V Restart voltage 24V DC 23 0V 25 3V 26 2V To change the battery protection level Turn the fridge freezer on Press three times to display current battery protection setting Press or to change the battery protection voltage between High HI...

Page 23: ... TO DC TESTING TEST COMPRESSOR CONTROL UNIT YES YES FRIDGE DOES NOT RUN Contact ARB for technical advise IS THE MAIN CIRCUIT BOARD FAULTY IS THE COMPRESSOR CONTROL UNIT FAULTY YES NO YES NO CHECK DEVICE FUSE IS THE DEVICE FUSE BLOWN REPLACE DEVICE FUSE reassemble test unit and return to customer CHECK AC POWER SOCKET AND LEAD FOR CORRECT VOLTAGE AND POLARITY CHECK ELECTRICAL CONNECTIONS INSIDE FRI...

Page 24: ...e NOTE THIS IS EXTREMELY UNLIKELY RECONNECT CONTROL UNIT YES YES NO YES COMPRESSOR DOES NOT RUN Contact ARB for technical advice YES CHECK BATTERY PROTECTION SETTING CHECK VEHICLE WIRING TEST WITH NEW CONTROL PANEL CIRCUIT BOARD TEST WITH NEW MAIN CIRCUIT BOARD CHECK CONNECTION OF DC WIRING TO AND TERMINALS ON COMPRESSOR CONTROL UNIT CHECK INTERNAL DC WIRING BETWEEN POWER SOCKET AND COMPRESSOR CON...

Page 25: ...me 12V vehicle wiring systems the voltage drop between the battery and the rear factory accessories socket can exceed 2V DC It is important that the vehicle is not running while these voltage readings are taken If the vehicle is running the readings will be the supply voltage from the alternator and not the voltage from the battery To check the vehicle wiring system ARB recommend using a voltage d...

Page 26: ...er the ignition is turned off NOTE ARB recommend that a dedicated wiring circuit be used to connect the fridge directly to the battery via a suitable fuse Refer to the wiring advice below Press the red button on the voltage drop tester and hold for no longer than 10 seconds This will simulate the start up of the Danfoss compressor With the button pressed down record the voltage displayed on the mu...

Page 27: ... negative wire of the circuit should be connected directly to the negative terminal of the battery It should not be grounded directly to the vehicle body or chassis B Check that all terminals and joints are clean and in good condition C Check that the voltage at the supply socket VOLTAGE B is above the cut out voltage for the selected battery protection setting refer to section 6 6 D Check that th...

Page 28: ...ower leads from the back of the fridge Remove the rear cover refer to section 9 2 Identify the compressor control unit Disconnect the push on connectors from terminal T and the lower terminal C NOTE There are 2 terminals on the control unit that are labelled C Only disconnect the plug from the lower C terminal Apply 12 or 24V DC to terminals and on the compressor control unit Use a DC voltmeter to...

Page 29: ... the thermistor or the wiring loom Before continuing disconnect the fridge from the 12 24V DC power supply remove the connecting wire and refit the push on connectors to terminals T and lower C NOTE During this test the compressor should draw approximately 3 amps NOTE There may be a delay of up to 5 seconds between connection of terminals T lower C and the compressor starting TEST FAIL COMPRESSOR ...

Page 30: ...tify the main circuit board Apply 100 240V AC power to the fridge via the power socket in the back of the fridge Using an AC voltmeter check that 100 240V AC power is measured between the live L and neutral N terminals on the input side of the main circuit board as shown If no AC power is detected check the device fuse and the AC power supply NOTE The main circuit board has been removed from the f...

Page 31: ...IT BOARD The same AC power measurement is recorded across both the input and output pins of the main circuit board In this case the AC power section of the main circuit board is functioning correctly The main circuit board has now been eliminated as a possible fault TEST FAIL AC POWER IS ONLY MEASURED ON THE INPUT SIDE OF THE MAIN CIRCUIT BOARD AC power is measured across the input pins of the mai...

Page 32: ... 9 2 Identify the compressor control unit Apply 100 240V AC power to the fridge via the power socket in the back of the fridge Using an AC voltmeter check that 100 240V AC power is measured between the live L and neutral N terminals on the compressor control unit If no AC power is detected between terminals L and N check the device fuse the AC power supply and the main circuit board refer to secti...

Page 33: ...asured between terminals A and upper C In this case the AC power section of the control unit is functioning correctly The compressor control unit has now been eliminated as a possible fault TEST FAIL 12V DC IS NOT MEASURED BETWEEN TERMINALS A AND UPPER C With 100 240V AC power supplied to terminals L and N approximately 12V DC is not measured between terminals A and upper C In this case the AC pow...

Page 34: ...he resistance of the two motor windings using the following process 1 Measure the resistance between the centre and left pins The reading should be between approximately 2 0 and 2 5 ohms Ω 2 Measure the resistance between the centre and right pin The reading should be between approximately2 0 and 2 5 ohms Ω TEST PASS If resistance across both windings is approximately 2 0 2 5 ohms Ω compressor win...

Page 35: ...is connected directly to connector CN7 on the main PCB Using an ohm meter Ω measure the resistance value of the thermistor To do this measure the resistance between the two metal contacts in the plastic connector plug as shown NOTE The resistance of the thermistor will increase as the fridge gets colder Measure the temperature of the plastic liner at the base of the fridge For fridges without serv...

Page 36: ...e For all fridges Thermistor resistance values Temperature of plastic liner at base of fridge Resistance Value 10 C 50 F 18k Ω 5 C 41 F 22k Ω 0 C 32 F 28k Ω 5 C 23 F 35k Ω 10 C 14 F 44k Ω NOTE At approximately 20 C 68 F degrees the thermistor should read between 8 14k Ω Check the measured resistance against the resistance values in the table for the given temperature NOTE Allow a variation of 5k Ω...

Page 37: ...end on whether C or F is selected Push or to adjust the setting by one 1 C or 2 F Continue pressing or until the desired adjustment is made NOTE The internal temperature calibration adjustment is limited to up or down 4 C or 8 F After 5 to 6 seconds of inactivity the display will flash twice and return to displaying the current target temperature Allow the fridge to cycle on and off a few times to...

Page 38: ...control panel has the clear protective decal accessory fitted this must be removed prior to the following repair sequence Peel back control panel touch pad to expose mounting screws Peel touch pad back just enough to clear the screws about 10 mm HINT Use a sharp knife or blade to help peel back the touch pad NOTE If the touch pad is damaged replace it only after the control panel has been re insta...

Page 39: ...to the new control panel circuit board Restore power to the fridge and test for correct operation NOTE The power and temperature settings are stored within the control panel circuit board If changing the circuit board to diagnose a possible fault make sure that the settings on the new circuit board are correct Fit new control panel circuit board to touch pad using the same 3 screws Do not over tig...

Page 40: ... away from the body of the fridge CAUTION Take care not to damage electrical wires or terminals To refit rear cover Position rear cover against the body of the fridge so that the holes line up as shown Fasten the rear cover to the body of the fridge using the original 12 screws CAUTION When refitting cover ensure that all cables are securely fastened away from sharp moving or hot surfaces 3 screws...

Page 41: ...ws as shown to release the compressor mounting base from the underside of the fridge IMPORTANT Support the compressor mounting base so that it does not drop more than 10 mm below the base of the fridge CAUTION Take care not to stretch the refrigeration lines or power cables NOTE The fridge has been rotated for photo only ARB does not recommend placing the fridge on its end as shown Allow the compr...

Page 42: ...en rotate towards body of fridge as shown Connect the 11 connectors to the new control unit in the correct order refer to diagram for wiring details Reposition compressor mounting base and fasten using the original 6 screws 35L and 47L only Refit the rear cover Restore power to fridge and check for correct operation CAUTION Ensure that all cables are securely fastened away from sharp moving or hot...

Page 43: ...in circuit board to the rear cover Remove the main circuit board Replace the main circuit board and reconnect using the original 3 screws Do not over tighten the screws NOTE Ensure that the backing card is refitted Reconnect the 6 electrical connectors Refit the rear cover Restore power to the fridge and test to confirm correct operation CAUTION Ensure that all cables are securely fastened away fr...

Page 44: ...ge 43 MAIN PCB January 2014 on CN1 INPUT From AC socket CN9 DISPLAY To control panel circuit board CN10 To light switch CN2 OUTPUT To compressor control unit CN8 COMP From compressor control unit CN11 LAMP To light CN7 Thermistor ...

Page 45: ... not to damage electrical wires or terminals Disconnect the main circuit board from rear cover refer to section 9 4 Disconnect all 11 push on connectors from compressor control unit HINT Use a pair of pliers to help release the connectors from the compressor control unit terminals Disconnect the earth cable from the compressor mounting chassis Main circuit board Earth cable Remove all 11 connector...

Page 46: ...ket complete with leads through the hole in the rear cover as shown Remove 100 240V AC socket Withdraw the socket complete with leads through the hole in the rear cover as shown HINT Use a flat blade screw driver to depress the tabs on the back of the socket Discard old rear cover AC power socket cover DC socket AC socket Power panel with decal removed ...

Page 47: ...s Reconnect the 11 connectors to the compressor control unit in the correct order refer to wiring details Fit the main circuit board to the new rear cover refer to section 9 4 Refit the rear cover CAUTION Ensure that all cables are securely fastened away from sharp moving or hot surfaces Fit new decal to the power panel DC socket locating boss AC socket fuse holder L BROWN AC Socket N BLUE AC Sock...

Page 48: ...nfirmed Remove the 10 screws that attach the compressor mounting base to the body of the fridge NOTE The fridge has been rotated for photo only ARB does not recommend placing the fridge on its end as shown Lower the compressor mounting base just enough to allow access to the fan mounting screws Support the compressor mounting base so that it does not drop more than 100 mm below the base of the fri...

Page 49: ...he fan with the cable recess at the top as shown Make sure that the airflow direction marked on the fan is pointing towards the condenser Refit the compressor mounting base and fasten using the original 10 screws Refit the rear cover CAUTION Ensure that all cables are securely fastened away from sharp moving or hot surfaces CAUTION Make sure that all refrigeration lines are not under pressure and ...

Page 50: ...shown HINT On early latches the centre screw can be accessed through the hole in the pivot as shown Remove the latch assembly Position the new latch assembly into the recess as shown Fasten the new latch assembly using the same 3 screws removed in the previous step Remove 3 screws Fit 3 screws ...

Page 51: ...by any other means may result in damage to the handle assembly Drill a small pilot hole in the centre of each plug CAUTION Do not exceed a maximum drilling depth of 5 mm Thread a self tapping screw into the centre of each plug Remove each plug by pulling the screw complete with plug out of the handle assembly as shown HINT Use vice grips or pliers to grip the head of the screw Remove and retain th...

Page 52: ...s pass through the handle assembly as shown NOTE Do not over tighten these screws Fit new screw cover plugs into the front handle assembly Each hole has a unique plug and each plug is labelled with the correct letter When installing plugs ensure that the correct plugs are fitted to the correct holes Refit the control panel assembly refer to section 9 1 Refit latch assembly refer to section 9 7 Wir...

Page 53: ...lt in damage to the handle assembly Drill a small pilot hole in the centre of each plug CAUTION Do not exceed a maximum drilling depth of 5 mm Thread a self tapping screw into the centre of each plug Remove each plug by pulling the screw complete with plug out of the handle assembly HINT Use vice grips or pliers to grip the head of the screw Remove and retain the 6 screws that fasten the handle as...

Page 54: ...rear handle assembly Each hole has a unique plug as shown Plugs for 47L 78L models are identified by a single letter Plugs for 35L and 60L models are identified by a number When installing plugs ensure that the correct plugs are fitted to the correct holes Fit hinge sockets to the new handle assembly using the original screws Remove the compliance sticker from the old handle assembly and apply to ...

Page 55: ...emoving the basket Remove the transparent light housing from internal case of the fridge HINT Place your finger under the lip of the light housing and ease it away from the internal case of the fridge Replace the defective globe Ensure the LEDs inside the bulb are facing the transparent face of the light housing Test that light functions correctly Refit light housing into cabinet of fridge ...

Page 56: ...and ease it away from the internal case of the fridge Remove the light globe Disconnect positive ve and negative ve terminals from the light housing Discard the light housing Connect the positive and negative terminal to the new light housing NOTE The positive and negative terminals can be connected to either terminal Refit the light globe Ensure the LEDs inside the bulb are facing the transparent...

Page 57: ...do this twist the collar and then pull it from the plug Remove the single screw that fastest the plug together Separate and remove the top housing from the body of the plug Remove the contact pin from the end of the plug Replace the device fuse with a new fuse of the same rating The correct rating is T 8 Amp 32V Reassemble the plug and test its continuity Remove screw Replace fuse Remove connector...

Page 58: ...ve the fuse insert from the rear panel of the fridge as shown HINT A small flat blade screwdriver may be required to help pry the insert away from its housing Replace the defective fuse with a new fuse that has the same rating The correct rating for the fuse is 4A specified as F4L250V Replace the fuse insert back into its housing ...

Page 59: ... white and negative black wires to the new DC power socket using a soldering iron The terminals on the back of the socket are labelled positive and negative IMPORTANT Make sure that the wires are securely soldered to the correct terminals Apply heat shrink insulation to the exposed sections of wire Restore power to the fridge and confirm correct operation of the socket Refit the DC socket into the...

Page 60: ...iron Connect the 3 wires to the new AC power socket using a soldering iron refer to diagram for wiring details Apply heat shrink insulation to the exposed sections of wire NOTE Termination of the AC cables to the AC socket should only be performed by a licensed electrician Refit the socket into the rear cover Ensure that the fuse housing is at the top as shown Refit the rear cover Restore power to...

Page 61: ...ey Remove the rubber foot from the recess in the base of the fridge Install the new rubber foot into the recess in the base of the fridge Fasten the rubber foot to the body of the fridge using the original M6 bolt NOTE When tightening the M6 bolt do not exceed an assembly torque of 3 5 Nm 2 5 ftlb Install new rubber foot Remove M6 bolt ...

Page 62: ... from the back of the fridge Remove the rear cover refer to section 9 2 Remove the retaining clip by sliding it sideways off the pin HINT A flat blade screwdriver may be useful to help remove the retaining clip HINT Press down on the steel compressor base to compress the rubber mounting bush Withdraw the pin washer and rubber bush ...

Page 63: ...rary compression of the rubber bush will assist with fitting the locking tab HINT A small g clamp may be useful to help compress the rubber bush CAUTION When compressing the bush take care not to damage the mounting base or the steel compressor base Refit the rear cover Fasten the rear cover to the body of the fridge using the original 12 screws CAUTION When refitting cover ensure that all cables ...

Page 64: ...pressor mounting base so that it does not drop more than 100 mm below the base of the fridge CAUTION Take care not to stretch the refrigeration lines or power cables Remove 4 screws that fasten the condenser to the mounting base Separate the condenser and fan from the mounting base as a complete assembly CAUTION Take care when handling the condenser assembly not to stretch the refrigeration lines ...

Page 65: ...compressor mounting base using the original fasteners Fit the compressor condenser and fan to the new mounting base using the original fasteners Fit the new mounting base complete with compressor condenser and fan to the body of the fridge Fasten the mounting base using the 10 original fasteners Refit the rear cover CAUTION When refitting the rear cover ensure that all cables are securely fastened...

Page 66: ... point press the seal into the grove NOTE The seal should be orientated with the groove on the side as shown The lid seal is cut to the correct length and should fit exactly into the grove If the seal is too long it may have been over stretched Remove the seal and refit it without stretching If the seal is too short remove the seal and reinsert it while stretching it slightly Mark join in seal Rem...

Page 67: ...n the bore Lubricate the outer surface of the hinge pin with a paraffin based dry lubricant Insert the spring and hinge pin into the bore For 60 78L models do not refit the washers shown below Refit the large washer and fasten using the original 2 screws Locate the notch in the washer with the boss in the lid as shown Press the hinge pin down so that the top of the pin is flush with the washer Thi...

Page 68: ...e one screw from the centre of the hinge socket as shown Remove the hinge socket by sliding it towards the front of the fridge as shown Insert the new hinge socket into the rear handle assembly as shown Fasten the hinge socket to the handle assembly using the original screw ...

Page 69: ...0474 SOUTH AFRICA 07000160 For fridges with serviceable thermistors All 35L 60L and 78L fridges have serviceable thermistors All 47L fridges with serial numbers higher than those listed in the table above also have serviceable thermistors Please follow the procedure below to replace a serviceable thermistor Disconnect all power leads from the back of the fridge Remove the rear cover refer to secti...

Page 70: ...om Remove the thermistor wire complete with thermistor from the fridge Take note of the thermistor wire path NOTE It may be necessary to remove cable ties that have been used to secure the thermistor wire to the main wiring loom Place the old thermistor alongside the new one Transpose the mark made in the previous step from the old thermistor wire onto the new one Mark thermistor wire Thermistor l...

Page 71: ...th the body of the fridge Secure the thermistor wire in place with the P clip screw and sealing compound Install the new thermistor wire into the fridge using the same path as the old wire Connect the 2 pin connector to the main wiring loom Secure the thermistor wire main wiring loom using cable ties CAUTION Ensure that all cables are securely fastened away from sharp moving or hot surfaces Refit ...

Page 72: ...fridge Remove the rear cover refer to section 9 2 Crimp the supplied ring terminal to one end of the braided wire Crimp the supplied female blade terminal to the second end of the braided wire Make sure that the plastic insulator is fitted over the wire before the terminal is crimped on Disconnect the push on connector from terminal on the compressor control unit HINT Use a pair of pliers to help ...

Page 73: ...aded wire to the steel frame of the fridge cabinet using the supplied self drilling screw as shown NOTE If the fridge already has an earth strap attached to this frame the existing bolt can also be used to fasten the new braided wire Secure the braided wiring to the existing wiring loom using the supplied cable ties CAUTION Ensure that all cables are securely fastened away from sharp moving or hot...

Page 74: ...stainless steel screw The basket divider is fixed to the basket with a plastic tie Both of these features are required for regulatory compliance and must not be removed If the basket is rotated or temporality removed for cleaning or service the P clip and stainless steel screw must be reinstalled to fix the basket in place P clip and screw Plastic tie ...

Page 75: ...the location of the leak should be found To locate the leak the refrigerant system should be split into two sections see below and pressure tested separately Section 1 All refrigerant lines and components external to the foamed cabinet This includes the compressor and condenser Section 2 The evaporator and all refrigerant lines inside the foamed cabinet If the refrigerant leak is located externall...

Page 76: ...Revision Date 17 08 2014 page 75 11 WIRING 11 1Wiring diagram Model ARB 35 47 60 78L Fridge Freezer Type 10800010 20 30 40 Manufactured prior to January 2014 Rev A ...

Page 77: ...Revision Date 17 08 2014 page 76 Model ARB 35 47 60 78L Fridge Freezer Type 10800010 20 30 40 Manufactured after January 2014 Rev A ...

Page 78: ...Revision Date 17 08 2014 page 77 11 2Wiring schematic Model ARB 35 47 60 78L Fridge Freezer Type 10800010 20 30 40 Manufactured prior to January 2014 Rev A ...

Page 79: ...del 10800351 10800352 10800353 10800354 10800355 Australia United States Europe South Africa England Middle East Replace steel rivets with aluminium for evaporator Feb 2012 Production Date 17 02 2012 8 03 2012 17 01 2012 Serial Number 10001216 10000431 10000081 European ErP Documentation Mar 2013 Production Date N A N A 22 03 2013 N A N A Serial Number 11000133 Introduction of new DC cord with scr...

Page 80: ...nel housing update Jun 10 Production Date Serial Number 08006006 08001051 08000779 08000311 Circuit Board White LED display Jan 11 Production Date Serial Number 08006756 08001551 08000799 Replace steel rivets with aluminium for evaporator Feb 2012 Production Date 7 02 2012 8 03 2012 17 01 2012 Serial Number 10010186 10003466 10000711 European ErP Documentation Mar 2013 Production Date N A N A 22 0...

Page 81: ...000456 Wireless Display Compatibility Jan 2014 Production Date 4 01 2014 4 01 2014 Serial Number 11007840 12000581 78L Type 10800040 Model 10800351 10800352 10800353 10800354 10800355 Australia United States Europe South Africa England Middle East European ErP Documentation Mar 2013 Production Date 26 01 2013 31 01 2013 14 03 2013 25 05 213 2 07 2013 Serial Number 11002194 11000257 11000028 110002...

Page 82: ...do NOT use the green LED on 35 60 or 78L fridge models New DC cord with screw in plug Oct 2013 The original Fridge DC Lead with a Cig Merit combination plug was replaced with a new Cig Screw In plug The screw in plug is compatible with the ARB Screw In DC socket The new DC lead is backward compatible with all ARB Fridges manufactured before October 2013 The original DC lead has been discontinued R...

Page 83: ... SCREW KIT REAR HANDLE ASSY Yes Yes 10910057 10920003 PLUG KIT REAR HANDLE ASSY47 78L Yes Yes 10910059 10920006 SCREW KIT CONDENSOR AND FAN Yes Yes 10910060 10920011 SCREW KIT MOUNTING BASE Yes Yes 10910061 10920012 MOUNTING BASE 35 47L Yes Yes 10910062 10920024 MOUNTING BASE 60 78L Yes Yes 10910063 10920007 MOUNTING KIT COMPRESSOR Yes Yes 10910064 10920010 SCREW KIT REAR COVER Yes Yes 10910065 10...

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