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AQUAPHOR APRO L-1000, Installation And Operation Manual

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AQUAPHOR

 

PROFESSIONAL

 

WATER TREATMENT

 

L.Tolstoi 

2A, Sillamäe, 

40231 Estonia 
www.pro.aquaphor.com

 

International: +372 356 2204 21 

Skype: aquaphor market.pro

 

e-mail: [email protected]

 

 

 

 

   REVERSE OSMOSIS SYSTEM 

APRO series

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Installation and operation manual 

 
 

 

 

 

Model: 

   

Serial number:   

   

Installation site:   

 

Summary of Contents for APRO L-1000

Page 1: ...stoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com REVERSE OSMOSIS SYSTEM APRO series Installation and operation manual Model Serial number Installation site ...

Page 2: ...system Aquaphor 7 INSTALLATION REVERSE OSMOSIS SYSTEM 7 1 Attention 7 2 Connection 7 3 Start up 7 4 Security measures 7 5 Commissioning 7 6 Operation 7 7 Maintenance operations at shutdown 7 8 Mode 8 Control system 8 1 Control and display system 8 2 Operating controller 8 3 technical parameters of the controller 8 4 Display panel controller 8 5 Connecting and configuring the controller 8 6 Electri...

Page 3: ...l problems related to water treatment For proper operation it requires pretreatment Materials of RO systems are safety non toxic and do not release to the water any dangerous substances to health or the environment 2 ASSIGNMENT 2 1 RO system is designed for the demineralization of water i e removing dissolved salts including hardness salts heavy metals Flouride nitrate ammonium organic matter bact...

Page 4: ...everse osmosis system Aquaphor model T RO X Y L Z Q Q Designation Content designation Transcript notation T Trade name availability AP Aquaphor Professional RO Type of system Reverse osmosis X Type of performance S small L standard I industrial Y Rated production system of clean water From 125 up to 500000 L h Z Pump s availability C Hydroo G Grundfos W Lowara T Fluid o Tech P Procon X Pentax Pump...

Page 5: ... of the system ITEM Type Quantity of elements APRO L 500 APRO L 750 APRO L 1000 APRO L 1500 APRO L 2000 F01 F02 Filter housing Gross20 2 2 2 2 2 Polypropylene РР 20 mkm 1 1 1 1 1 Carbon filter BB carbon 1 1 1 1 1 LPS 01 LPS 02 Low pressure switch P6E 2 2 2 2 2 HPS 01 High pressure switch P30DE 1 1 1 1 1 XV 01 Inlet actuated valve DN 20 220V DN 25 220V 1 1 1 1 1 XV 02 Flush valve DN 16 220V DN 20 2...

Page 6: ...quaphor com ITEM Type Quantity of elements APRO L 500 APRO L 750 APRO L 1000 APRO L 1500 APRO L 2000 RV02 RV03 Regulative valve 1 2 2 2 2 2 CV01 CV03 Reverse valve 1 3 3 3 3 3 FL01 FL03 Flowmeter 1 3 3 3 3 3 ECT 20 Conductivity sensor CON3134 14 1 1 1 1 1 Controller CCT 7320 1 1 1 1 1 Control panel 220 380B 1 1 1 1 1 Frame 1 1 1 1 1 Passport 1 1 1 1 1 Packing 1 1 1 1 1 ...

Page 7: ...ems recovery 45 85 Mass kg packing 210 215 220 225 240 Power consumption Wt 1500 1500 3000 Dimensions mm 1775 1210 915 1200 860 1510 Sizing inlet outlet conсentrate 1 NPT РВ 5 REQUIREMENTS FOR THE QUALITY OF SOURCEWATER 5 1 Chlorine If the water is chlorinated you need to install a carbon filter 5 2 Hardness If water hardness exceeds 17 ppm it is necessary to established water softener or antiscal...

Page 8: ...3 h Maximum concentrate to flow 1 25 m3 h Operating temperature range 4 45 C Allowed optimum PH range 3 10 7 7 5 Hardness Not more 17 ppm Turbidity Not more 5 SDI Mineral oil Salinity TDS 5000 mg l Fe total Not more than 0 1mg l Oxidizers chlorine ozone KMnO4 Not more than 0 1 mg l Manganese Mn Not more than 0 05 mg l Organic impurities Not more than 5 mgO2 l Note In the case of non compliance of ...

Page 9: ...y to replace regularly the filter modules in order to keep the water feed rate and also to avoid ingress of chlorine solid particles in the membrane modules Replacement instructions Shut off the system from electricity make sure there is no pressure relief the pressure if needed put a container under the system with special key open the housing of Gross Remove the old module pour the water If nece...

Page 10: ...ows to remove salt ions organic compounds bacteria and other impurities from the water with the aim of purification or desalting It is based on the principle of separation of permeate clean water and concentrate dirty water through the membrane Water tends to get to a solution a process called osmosis Between water and solution is the osmotic pressure If the solution is provided with more pressure...

Page 11: ...ssure switch RV 02 Concentrate flow regulation valve LPS02 Low pressure after filtration RV 03 Recirculation flow regulation valve HPS02 High pressure switch CV 01 Check valve permeate XV 01 Solenoid inlet valve CV 02 Check valve concentrate XV 02 Servo valve CV 03 Check valve recycle PI1 Feed pressure gauge CV 04 Check valve wash line PI2 RO inlet pressure gauge FL 01 Permeate flow indicator PI3 ...

Page 12: ...national 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com Technical drawing of a reverse osmosis system Aquaphor model AP RO L 500 Technical drawing of a reverse osmosis system Aquaphor model AP RO L 750 Technical drawing of a reverse osmosis system Aquaphor model AP RO L 1000 ...

Page 13: ...1 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com Technical drawing of a reverse osmosis system Aquaphor model AP RO L 1500 Technical drawing of a reverse osmosis system Aquaphor model AP RO L 2000 ...

Page 14: ... temperature in theroom where it is installed should be between 4 45 C The level in the tank with permeate must not be higher than 1 5m above the level of the permeate line exit from the membrane otherwise the system may malfunction for version without check valve on permeate line The diameter of the supply lines permeate must be less than the diameter of the connecting lines of the RO system Plea...

Page 15: ...ed 7 4 5 It is forbidden to make any installation and or change of the system while it works 7 5 Commissioning 7 5 1 Prepare to work carry out in manual mode New RO membranes are soaked with conserving agent before using them for the first time it must be thoroughly rinsed Fully open valves RV 01 and RV 02 close the valve RV 3 Start the raw water pump and high pressure pump Achieve stable operatio...

Page 16: ...he cleaning treatment and reduce the life of the RO membranes 7 5 3 Check the working pressure and compare it with the results of the first testand the technical characteristics 7 5 4 Check the presence of water at the outlet 7 5 5 Check the system for leaks remove them if necessary Before working de energized the system release the pressure 7 5 6 Check the concentrate flow Note After the start of...

Page 17: ...iveness of the RO system 7 6 6 At the first start up it is necessary to drain purified water to flush the RO system 7 7 Maintenance operations at shutdown 7 7 1 Short shutdown 1 3 days When the ambient temperature is 5 35 C you can turn off the system as a normal shutdown After turning the system on the RO system should operate for at least 1 2 hours 7 7 2 Long shutdown period more than one week w...

Page 18: ...g the membrane It is necessary to switch from AUTO to MANUAL or CIP The switch EMERGENCY STOP de energizes the entire electrical circuit and is activated by turning in the direction of the arrows which is drawn on it typically clockwise To re power the RO system is necessary to press the switch EMERGENCY STOP To reset the conductivity controller in the case of emergency stop you need to press the ...

Page 19: ...ad d Indication of the controller The drawing below shows the panel with the indicators responsible for following functions and parameters C temperature display indicating that the displayed value is the current value of the fluid temperature μS cm mkSm cm Indication of conductivity values indicating that the displayed value is the value of the conductivity produced at the moment M1 feed pump Indi...

Page 20: ...he high pressure pump HIGH PRESS high pressure Indication of abnormal high pressure at the pump outlet The indicator lights when the pressure is too high at the outlet of the high pressure pump for models with index S transducer are not included CD max max conductivity the alarm of exceeding the limit of conductivity SLP sleep waiting the system is in standby mode FULL shown in the sign display fu...

Page 21: ...pplied with relays or contactors Direct connection will damage the contact or shorten its life Designation ZJ intermediate relay CJ magnetic contactor The drawing shows the connectors which are located on the rear panel The panel is equipped with the following connectors Connectors from top to bottom on the left 9 exit control signal on off high pressure pump normally open passive 10 output contro...

Page 22: ...h on the control panel if the pushbutton is not used lock out the contacts 5 and 8 6 The reset signal can be connected to the reset button on the control panel which uses to unlock and reset the alarm in the event of high or low pressure 8 the general conclusion to be used for the sensor signal contacts 1 2 3 4 5 and 6 Connectors from left to right at the middle 22 input wire of electrode conducti...

Page 23: ... of 0 99 hours If set to 03 the system will flush the membrane every 3 hours of continuous operation or standby mode If you are not satisfied with the parameters you can change them using the buttons and SET When changes are made press the button to save your changes and return to the control and measurement if you don t press this button after 3 minutes the system returns to the control and measu...

Page 24: ...tart with a pause which you choose when the valve is fully closed This is done with a purpose in order to prevent shutdown of the system by work out sensors feed water and exhaustion the formation of a vacuum inlet line If the input pressure and flow is enough the flushing time can be shortened with a purpose to extensively flushing the membranes NOTE Draining concentrate after filtration is carri...

Page 25: ...L Tolstoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Electrical drawings ...

Page 26: ...L Tolstoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Electrical drawings ...

Page 27: ...L Tolstoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Electrical drawings ...

Page 28: ...L Tolstoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Electrical drawings ...

Page 29: ...L Tolstoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Electrical drawings ...

Page 30: ...L Tolstoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Electrical drawings ...

Page 31: ...www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Dimensional specifications of reverse osmosis system Aquaphor model APRO L 500 L 750 L 1000 ...

Page 32: ...ia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT Dimensional specifications of reverse osmosis system Aquaphor model APRO L 1500 L 2000 ...

Page 33: ... replace the module c Air in the pump Remove the air d Flushing valve is switch on Check the operation of the pump after flushing 4 Very loud pump opera tion sound when pres sure grow up a Control block or element of posting valve Check and replace the item of wir ing or the control block b Mechanical failure of the so lenoid Replace or repair the solenoid 5 Flushing valve does not switch off a Cl...

Page 34: ...uded for a capacity of 50 100 liters with a flexible reinforced piping with a diameter larger than 1 the tank is filled by 1 2 2 3 of the flushing solution Also you must have T branches and locking valves on the line of the permeate product and concentrate with outputs for flexible hoses not included Flushing will be regulated by the pump To flush a Turn the valves on the line of the permeate to s...

Page 35: ... pressure gauge during theadjustment p Continue draining the permeate to the drain for at least 15 min control the TDS parameter shown on the TDS meter q If all indicators of devices are normal switch the valves of permeate line into operation position WARNING The system is flushed with chemicals It is important to flush the RO membranes after the chemical flushing Incorrect adjustment of valves R...

Page 36: ...es not more than 3 months from the beginning of operation Lifetime of membrane is 1 year from the beginning of operation Warranty period The warranty period of the RO system is one year from the date of sale of the RO system The warranty period of the components of the RO system is one year The warranty period for RO membranes is 3 month from the date of sale of the RO system and begins to run wit...

Page 37: ...llamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT 12 CE CERTIFICATE 13 EC DECLARATION OF CONFORMITY ...

Page 38: ...L Tolstoi 2A Sillamäe 40231 Estonia www pro aquaphor com International 372 356 2204 21 Skype aquaphor market pro e mail market pro aquaphor com AQUAPHOR PROFESSIONAL WATER TREATMENT ...

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