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AQC MAXIPLY DMP-170, Owner'S Manual

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AQC MAXIPLY DMP-170 Owner'S Manual Download Page 1

Owner’s manual for installation,  
use and maintenance

This manual is property of the owner. Leave with the unit when set-up and start-up are complete. 

AQC Dust Collecting Systems inc. reserves the right to change design and specifications without prior notice.

OPEN TYPE DUST COLLECTOR 

DMP-170, DMP-170S, DMP-270, DMP-270S,  

DMP-350, DMP-350S, DMP-450 & DMP-450S

Summary of Contents for MAXIPLY DMP-170

Page 1: ...ty of the owner Leave with the unit when set up and start up are complete AQC Dust Collecting Systems inc reserves the right to change design and specifications without prior notice OPEN TYPE DUST COLLECTOR DMP 170 DMP 170S DMP 270 DMP 270S DMP 350 DMP 350S DMP 450 DMP 450S ...

Page 2: ...nections 12 7 3 Ducting systems 13 8 Start up 13 8 1 Check list 13 8 2 Shaker system 13 8 3 Electrical connections 13 9 Start Stop procedure 14 9 1 Starting the unit with a new filter envelope 14 9 2 Normal start up 14 9 3 Shutting the unit OFF 14 10 Safety measures 14 10 1 Workers Staff 14 10 2 Electrical components 15 10 3 Anchor 15 10 4 Processes creating spark 15 11 Maintenance 15 11 1 Replaci...

Page 3: ...LECTOR Model Serial number Delivery date Date of installation Name of customer Address Accessories Other WARNING 5000 CFM 2 36 m3 s maximum our handling MAXIPLY dust collector are of the open type for unside installation It is not to be used on sanders wolders or abrasive planers having mechanical feed systems Collected dust should be removed daily Open type collectors such has MAXIPLY do not requ...

Page 4: ... use educational or for applications requiring 5000 CFM or less The MAXIPLY unit is equipped with a manual shaker system which cleans the entire filter surface without the use of compressed air or electrical motor The MAXIPLY unit may have between 170 to 700 sq ft of filter depending on the model selected Figure 1 Presentation DMP 170S Figure 1 PRESENTATION DMP 170S ...

Page 5: ...ire field assembly This will allow the dust collector to be assembled in an area where the access doors are narrow where fully assembled unit would not fit through the doorway frame The electrical connection of the fan motor must be performed by a qualified electrician 4 NORMAL USE AS PER NFPA 664 The MAXIPLY unit is designed to filter harmful dusts from the air resulting from a fabrication proces...

Page 6: ...on of the material The MAXIPLY unit is shipped on one 1 or multiple skids Proceed with a visual inspection upon receiving the material for any damages or missing skid s Note if damages are apparent upon receiving the material indicate so on receiving slip freight waybill and confirm by having the truck driver sign the waybill with any discrepancy A Q C takes photos of material prior to shipping Ge...

Page 7: ...ed 7 ASSEMBLY 7 1 Necessary tools The following tools and equipment are recommended for the assembly of the dust collector Spanners and or wrenches Power drill Concrete drill bits Concrete anchors Nuts washers and bolts Self tapping crews Silicone tubes Crane or fork lift Swing jib Chains Shackles Eye bolts Tapered steel pins Ratchet set MAXITUBE 6 Lower the filter cabinet onto the dust storage sec...

Page 8: ...ed Figure 4 Assembly step 2 MAXITUBE Page 9 6 Lower the filter cabinet onto the dust storage section and align the bolt holes 7 Attach the filter cabinet to the dust storage section using the supplied nuts washers and bolts Tighten bolts for an adequate seal Figure 3 Support plates Support legs Cross braces Figure 4 Unside bag removal ASSEMBLY STEP 2 SUPPORT LEG 2 SUPPORT LEG 1 SUPPORT LEG 3 AND 4 A...

Page 9: ...ing freight at the factory The upper part of the filter needs to be attached to the part of the dust collector frame In order to do so insert the rods through the filter sleeves in both 5 panels Tighten with the fasteners supplied For the installation of the optional manual shaker system refer to the installation section of this device page 10 Figure 6 Assembly step 4 ASSEMBLY STEP 4 PANEL 6 NO HO...

Page 10: ...ing toward the floor and the outlet of the fan facing the inlet of the collector Install the fan support legs at the back of the fan assembly Align the fan assembly with the collector inlet Fasten the fan outlet and collector inlet together with the fasteners supplied WARNING The use of a swing jib is recommended in order to avoid damages to the collector cabinet Figure 8 Assembly step 6 ASSEMBLY ...

Page 11: ...nlet top Filter assembly with shaker WARNING Steps 1 through 5 mentioned above must be performed prior to installing the filter shaker frame 1 Install the filter shaker frame by lifting it and by inserting the shaker handle through the opening in the upper filter frame Attach the filter frame to the upper panels with the fasteners supplied Figure 9 Assembly step 7 Figure 9 ASSEMBLY STEP 7 FAN SUPP...

Page 12: ...rformed by a certified electrician and by applying local building rules and regulations For safety measure disconnect all electrical power prior to installation Figure 10 Installation of filter shaker frame INSTALLATION OF FILTER SHAKER FRAME Figure 10 LIFT FILTER SHAKER FRAME FILTER SHAKER FRAME Figure 11 Figure 11 Installation of rubber bands INSTALLATION OF RUBBER BANDS FILTER ENVELOPE FRAME SH...

Page 13: ...raight 90 degree taps T s Join ductwork and branches using self tapping screws and silicone Preferred ducting system is clamp on type not requiring any screws causing possible jams and dust build up at the screws 8 START UP 8 1 Check list Before starting the dust collector for the first time the steps listed below should be followed to ensure the collector will work properly Remove all objects in ...

Page 14: ... and longer filter envelope lifetime 9 2 Normal start up Start the collector and allow dust to enter the unit 9 3 Shutting the unit OFF Shut down power to the collector and close all inlet and outlet dampers so that dust does not flow back into the unit You may now access the collector for inspection drum change or drum empty out and or filter envelope replacement 10 SAFETY MEASURES 10 1 Workers S...

Page 15: ...y 11 MAINTENANCE WARNING Refer to the safety measures section before proceeding with the inspection or maintenance of the dust collector A scheduled preventive maintenance program will reduce downtime situations and increase lifetime of the unit Charts shown in this chapter refer to maintenance and procedures related in solving malfunction Timers and delays may be modified with conclusive experime...

Page 16: ...ber bands for the optional manual shaker system 12 MAINTENANCE AND INSPECTION The chart indicated below shows different inspections and the frequency at which they should be performed Frequency of inspections Components Procedures Daily Dust collector Check for dust leaks around the air inlet and the filter en velope frame Refer to Troubleshooting on page 17 of this manual Check dust level in dust...

Page 17: ...he humidity level is too high take necessary measures to dry the the air before it enters the collector Air volume too low or too high Check for speed and motor rotation and the position of gates Make necessary adjustments to obtain original specifications Filter envelope not suited for dust to be filtered Replace filter envelope with a filtration system suited for the dust to be filtered Filtered...

Page 18: ...rrections to obtain proper temperatures Dust filtered is not compatible with filter envelope Check for dust properties to be filtered A Q C Inc representative or consultant will guide you for compatible filter Replace if necessary Presence of humidity in filtered air Reduce or modify humidity factor Replace filter envelope Clog in hopper section Find the clog and clean hopper Incorrect installatio...

Page 19: ... warranty customer must notify Seller in writing of the Product defect which notice shall include a reasonable description of the defect within 10 days from the date such defect is discovered or ought to have been discovered 14 4 Remedy During the Warranty Period and subject to the terms herein Seller will at its option either i repair or replace the Product or any defective parts or components ex...

Page 20: ... the possibility of such damages or could have reasonably foreseen them 15 3 Fire and Explosion and Acceptance of Risk Customer acknowledges that improper installation or use of the Product may result in fire or explosion To minimize such risks proper installation operation and maintenance of the Product in accordance with all applicable codes standards laws and regulations is critical Prior to in...

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