APS 1000P Series Operation Manual Download

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Operations Manual

OM-001-01000-00P-04.0

APS

1000P Series

Power Converters

Entire Contents Copyright



200

ADAPTIVE

Power Systems

Worldwide Supplier of Power Conversion Equipment

Summary of Contents for 1000P Series

Page 1: ...000P Series Power Converters Entire Contents Copyright 2004 by Adaptive Power Systems Inc APSI All Rights Reserved No reproduction without written authorization from APSI ADAPTIVE Power Systems Worldw...

Page 2: ...troduction 1 1 Overview 1 1 Safety Notices 1 2 Preparation for Installation 1 5 Installation Instructions 1 6 Example Wiring Diagram 1 7 Storage and Transportation 1 8 Chapter 2 Specifications Overvie...

Page 3: ...ions Overview 4 1 Basic Operation 4 2 System Parameter Settings 4 9 System Parameter Table 4 10 Setting System Parameters Programming 4 11 Program Parameter Settings 4 14 Program Parameter Table 4 15...

Page 4: ...GPIB System Control Functions 5 15 GPIB Program Functions 5 16 GPIB Status Queries 5 17 Chapter 6 System Calibration Overview 6 1 Calibration Setup 6 2 Calibration Instructions 6 4 Low Voltage Mode V...

Page 5: ...No reproduction without written authorization from APSI APS 1000P Series Operation Manual v OM 001 01000 00P 04 0 Contact Information Adaptive Power Systems Inc 17711 Mitchell North Irvine CA 92614 U...

Page 6: ...shipment of units found to be defective in material or workmanship APS will pay all shipping charges for the repair or replacement If notice is received more than thirty 30 days from shipment all ship...

Page 7: ...in this chapter include Safety Notices Warnings Cautions Preparation for Installation Installation Instructions Transportation Storage Introduction to the APS 1000P Power Converter APS 1000P Series P...

Page 8: ...All units except the 1 phase input APS 1002P APS 1003P and APS 1005P operate with 3 phase input power After rectification filtering removes high frequency content Low ripple DC is subsequently conver...

Page 9: ...LS ARE CONTAINED WITHIN THE CABINET CARE MUST BE EXERCISED WHEN OPERATING CALIBRATING OR SERVICING THIS EQUIPMENT IN ORDER TO PREVENT SERIOUS OPERATOR INJURY OR EQUIPMENT DAMAGE OBSERVE THE FOLLOWING...

Page 10: ...uctions of this manual before installing or operating this equipment To protect the equipment from damage caution statements are used as follows CAUTION Refer to INDUSTRY STANDARDS for the safe correc...

Page 11: ...environment If the shipping box appears damaged upon receiving please inspect the power source for scratches or damage If the product has been damaged please alert the freight company and contact APS...

Page 12: ...Converter depends on the configured AC input voltage and total power level of the specific APS 1000 model For three phase AC input models the current shown in the table below is for each phase Input w...

Page 13: ...elivered with a universal input transformer You will receive your unit factory connected and tested at the voltage specified at the time of order Please check the unit data plate to verify the voltage...

Page 14: ...OTENTIALS ARE CONTAINED WITHIN THE CABINET ONLY FULLY QUALIFIED PERSONNEL SHOULD ATTEMPT TO MAKE INPUT OR OUTPUT POWER CONNECTIONS N G L G N C B A OUTPUT CONNECTIONS INPUT CONNECTIONS NOTE Terminal Ph...

Page 15: ...use of failure if known Other packing Material If the original packing material is missing please follow the instructions below Wrap the equipment in PU polyurethane foam or Styrofoam The equipment mu...

Page 16: ...etween one of two external control and data interfaces either RS 232 or GPIB Both external interfaces provide full input and output control of functions and data independent of internally stored progr...

Page 17: ...manually programmed operation remote PLC operation remotely programmed serial data operation RS 232 option remotely programmed parallel data operation GPIB option combinations of these operational mod...

Page 18: ...High Range 0 300 V Resolution 0 1 V Accuracy 1 0 2 V Frequency Range 45 500 Hz Resolution 0 1 Hz at 45 99 9 Hz 1 Hz at 100 500 Hz Accuracy 0 2 Parameters 1003P 1005P 1010P 1020P 1030P 1040P 1060P Curr...

Page 19: ...m APSI APS 1000P Series Operation Manual 2 4 OM 001 01000 00P 04 0 Isolation Data The following isolation specifications apply to standard APS1000 Models Isolation Data Input to Output Isolation Worki...

Page 20: ...ed by heat build up in the output transformer Output load ratings expressed as restive load reflecting of full load for frequency ranges at which the power source can operate continuously are as follo...

Page 21: ...Voltage Frequency Test Time Delay Time Current Power and Power Factor Hi Lo Limit Setting Note Programmable memories can be manually programmed and used independently of the External RS 232 or GPIB In...

Page 22: ...ability Peak instantaneous current to approximately 200 of nominal AC RMS current is allowed The actual operating time before thermal shutdown or before the circuit breaker trips will always vary The...

Page 23: ...nformation in this manual Information in this chapter is in three sections Location and function of front panel displays and controls Cabinet controls and connectors Chassis features and details Use t...

Page 24: ...DESCRIPTION Entire Contents Copyright 2004 by Adaptive Power Systems Inc APSI All Rights Reserved No reproduction without written authorization from APSI APS 1000P Series Operation Manual 3 2 OM 001...

Page 25: ...ents Copyright 2004 by Adaptive Power Systems Inc APSI All Rights Reserved No reproduction without written authorization from APSI APS 1000P Series Operation Manual 3 3 OM 001 01000 00P 04 0 Front Pan...

Page 26: ...RAM set up and error messages under output error TEST indicator When ON the system is in normal power output operation PASS indicator When ON the system has satisfactorily completed the AutoRun progra...

Page 27: ...ned voltage value and parameters during the SYSTEM PROGRAM set up 150V indicator When ON the system is in low voltage range 0 150 VAC 300V indicator When ON the system is in high voltage range 0 300 V...

Page 28: ...ystem has two possibilities PLC and either RS 232 or GPIB AUTO indicator When ON the system is in programmable mode MANUAL indicator When ON the system is in manual mode PROGRAM indicator When ON the...

Page 29: ...icator When ON MULTIMETER displays Power Factor T indicator When ON MULTIMETER displays Testing Time P S indicator When ON MULTIMETER displays the current PROGRAM MEMORY status index of Program Step T...

Page 30: ...232 Serial Data Control Port GPIB Parallel Data Control Port Input Power Connection Input Power Circuit Breaker Output Power Connection Output Power Circuit Breaker See the following page for illustr...

Page 31: ...aker Output Power Terminals see page 1 7 Instrumentation Air Vents Exhaust Fans 4 PLC External Input Control P1 P2 P3 GPIB or RS 232 External Input Output Main Power Switch Front Panel Control Display...

Page 32: ...te the unit supports either GPIB or RS 232 but not both Input Power Connection The power input terminals are located at the lower right of the real panel Three Phase terminals are labeled N neutral G...

Page 33: ...u can operate your unit Consequently you can begin getting acquainted with the APS 1000P Converter by NOT attaching a load You can learn to select simple parameters by observing the front panel status...

Page 34: ...00V and the low range is 0 150V Pressing the or voltage adjust buttons causes the value to increase decrease one step every 0 3 seconds Holding a button in causes the rate of change to accelerate Afte...

Page 35: ...voltage range 0 300V the current capacity is one half see Product Specifications Chapter 2 During TEST Output ON you can switch between high and low voltage modes Switching between high low voltage mo...

Page 36: ...alue to increase decrease one step every 0 3 seconds Holding a button in forces the rate of change to accelerate When the frequency selection remains unchanged for two seconds the frequencydisplaywill...

Page 37: ...RRENT or buttons to display the preset Current Limit value Press the or buttons again to adjust the value When unchanged for two seconds the current limit adjustment terminates and the system returns...

Page 38: ...e TEST button on the MULTIMETER display check to ensure every setting is correct Press the TEST button to start the output or to start executing AutoRUN ON test The TEST LED on the FREQUENCY display w...

Page 39: ...er load short circuit or over temperature Pressing the RESET button on the MULTIMETER display once will disable the alarm pressing it again will reset the error message and return the unit to standby...

Page 40: ...e two way APS 1000P control and data when using an external controller Please see Chapter 5 for details about using RS 232 and GPIB Alternatively you can attach a simple external switching controller...

Page 41: ...SYSTEM on the CURRENT display button The SYSTEM LED above the SYSTEM switch lights up System parameters are shown in the FREQUENCY and VOLTAGE displays The present status and values are shown in the C...

Page 42: ...UENCY DISPLAY VOLTAGE DISPLAY CURRENT DISPLAY DESCRIPTION External Control PLC Remote ON OFF Optional GPIB Address Auto Voltage adjust function AGC enable disable When ON output voltage regulation is...

Page 43: ...ill function when the PLC feature is ON NOTE DO NOT use the PLC port for RS 232 serial or GPIB parallel data Frequency Display Voltage Display Current Display GPIB Option This parameter only displays...

Page 44: ...the CURRENT or buttons to adjust the frequency limit value in the current display within the available range 45 0 500 0 Hz This value sets the upper frequency limit that can be adjusted during normal...

Page 45: ...Current Display Constant Current Output Press the CURRENT or buttons to toggle between ON OFF OFF The system will operate as a constant voltage power source only If the load current exceeds the curren...

Page 46: ...r buttons to select items for adjustment Press the VOLTAGE button to move to the next parameter item on the list Press the CURRENT or buttons to set the status and values for each item The Program Par...

Page 47: ...DISPLAY VOLTAGE DISPLAY CURRENT DISPLAY DESCRIPTION Program Number Selection Auto RUN sequenced output mode selection ON Auto mode OFF Manual mode Auto loop cycle setting Continuous OFF Repeat 2 999...

Page 48: ...up to 40 steps 8 program sets 5 steps of different parameters including output voltage frequency testing time power limits current limits and power factor limits Frequency Display Voltage Display Curr...

Page 49: ...y will also change the output frequency setting in the Program Step Frequency Display Voltage Display Current Display Test Time Press the CURRENT or buttons to select between Cont 1 9999 When set to C...

Page 50: ...Current Limit Press the CURRENT or buttons to select between OFF and the full range in multiples of 0 1 When set to OFF there is no current low limit Frequency Display Voltage Display Current Display...

Page 51: ...nect Step Press the CURRENT or buttons select between ON OFF OFF There is no connection between program steps ON When the operations associated with a program step have been completed the unit will se...

Page 52: ...error message signifies a fault was detected in the system or in the operating environment Please carefully record the error message The error MUST be resolved before resuming operation If you are una...

Page 53: ...G INSTRUCTIONS Entire Contents Copyright 2004 by Adaptive Power Systems Inc APSI All Rights Reserved No reproduction without written authorization from APSI APS 1000P Series Operation Manual 4 21 OM 0...

Page 54: ...utput current was less than the set low limit value Hi P Output power exceeded the set high limit value Lo P Output power was less than the set low limit value H PF Output power factor exceeded the se...

Page 55: ...e Output current was less than the set low limit value Output power exceeded the set high limit value Output power was less than the set low limit value Output power factor exceeded the set high limit...

Page 56: ...and the VOLTAGE and CURRENT displays will show the corresponding values at the time of overload Frequency Display Output Current Exceeded Hi A Limit If the output current exceeds the set current high...

Page 57: ...s less than the set low limit value the FREQUENCY display will show L PF an alarm will sound the FAIL LED will flash and the VOLTAGEand CURRENT display will showthe corresponding value at that time Fr...

Page 58: ...ed If an insulated gate bipolar transistor IGBT is overloaded the FREQUENCY display will show Igbt The Insulated gate bipolar transistors are the main power transistors in the power conversion circuit...

Page 59: ...ange the FREQUENCY display will show LVP Under Voltage Protect an alarm will sound the FAIL LED will flash the PROTECT LED will light and the VOLTAGE and CURRENT displays will show the corresponding v...

Page 60: ...mable Logic Controller PLC capability In addition each APS 1000P Power Converter has either an RS 232 external serial interface or a GPIB external parallel interface Users must select either the RS 23...

Page 61: ...However although simple switches can be used they require manual operation The use of a PLC permits external automatic control of the test programs in memories P1 P2 or P3 The APS PLC internal circuit...

Page 62: ...Three Program Control You can build a simple switcher Use the following information to build a cable and switch box DE 9 Item Comments 2 12 VDC Low Power Current Limited 3 to 5 SPST Switch ON OFF Dry...

Page 63: ...B I O or for PLC control How to Verify RS 232 Serial Operation After you complete the following setup steps and verification you will be able to set parameters issue commands and make status requests...

Page 64: ...25 to 9 pin adapter DE 9 HyperTerminal or equal Setup Must be familiar with serial communications in a test environment Must be familiar with Microsoft HyperTerminal or equal Create a HyperTerminal se...

Page 65: ...face The subminiature d shaped shell D sub DE 9 pin connections for the APS 1000P and the RS 232 controller are shown in the following figure Instructions and Strings As indicated in the RS 232 Setup...

Page 66: ...ree tables list the APS 1000P RS 232 commands and queries Front Panel and RS 232 Command Functions RS 232 System Control Functions RS 232 Program Functions Front Panel and RS 232 Command Functions NOT...

Page 67: ...ons NOTE RS 232 COMMAND PLC X PLC X 0 OFF 1 ON PLC PLC ANALOG BUS X BUS X 0 OFF 1 VOLT 2 FREQ 3 V F ANALOG BUS BUS AUTO ADJ X ADJ X 0 OFF 1 ON AUTO ADJ ADJ POWER UP X PUP X 0 OFF 1 ON 2 LAST POWER UP...

Page 68: ...RUN AR LOOP CYCLE XXXX LC XXXX 0 Cont 1 OFF 2 9999 LOOP CYCLE LC STEP X STEP X 1 5 STEP STEP VOLTAGE XXX X VOLT XXX X VOLTAGE VOLT FREQUENCY XXX X FREQ XXX X FREQUENCY FREQ DELAY TIME XXXX DELAY XXXX...

Page 69: ...nit see page 3 8 The 24 pin IEEE488 GPIB connector is identified to clearly distinguish it from the smaller D sub DE 9 PLC connector also mounted on the rear of the unit Do not attempt to use the GPIB...

Page 70: ...Event Status Register SESR and the Standard Event Status Enable Register SESER These registers generate the Event Status Bit ESB summaryinformation status byte register bit 5 Note the queue data struc...

Page 71: ...was lost Bit 3 Not used Bit 4 Execution Error bit Bit 4 signifies an execution error in the following situations Either the device could not execute a valid command or the supplied data in the command...

Page 72: ...e valid and can be accepted safely by devices The Controller drives DAV when sending commands and the Talker drives DAV when sending data messages GPIB Interface Management Lines Five lines manage the...

Page 73: ...ist the APS 1000P Series GPIB commands and queries Front Panel and GPIB Command Functions GPIB System Control Functions GPIB Program Functions GPIB General Status Queries Front Panel and GPIB Command...

Page 74: ...ons NOTE GPIB COMMAND PLC X PLC X 0 OFF 1 ON PLC PLC ANALOG BUS X BUS X 0 OFF 1 VOLT 2 FREQ 3 V F ANALOG BUS BUS AUTO ADJ X ADJ X 0 OFF 1 ON AUTO ADJ ADJ POWER UP X PUP X 0 OFF 1 ON 2 LAST POWER UP PU...

Page 75: ...RUN AR LOOP CYCLE XXXX LC XXXX 0 Cont 1 OFF 2 9999 LOOP CYCLE LC STEP X STEP X 1 5 STEP STEP VOLTAGE XXX X VOLT XXX X VOLTAGE VOLT FREQUENCY XXX X FREQ XXX X FREQUENCY FREQ DELAY TIME XXXX DELAY XXXX...

Page 76: ...WAI Wait to Continuous Command ESR Std Event Status Reg Query BIT 0 01H 1 Operation Complete BIT 1 02H 2 Not Used BIT 2 04H 4 Query Error BIT 3 08H 8 Device Error BIT 4 10H 16 Execution Error BIT 5 20...

Page 77: ...r to a critical test or as a scheduled annual maintenance task the procedures for calibration are identical Note the values of some calibration parameters are different for different sizes of APS mode...

Page 78: ...ample For an example suppose your system is an APS 1010P The High Current Calibration Procedure later in this chapter specifies an output voltage of 100 VAC for all models From the Table of Calibratio...

Page 79: ...TOR INJURY OR EQUIPMENT DAMAGE OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE REQUIRED 1 REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING THIS EQUIPMENT THIS PREVENTS THE POSSIBILITY OF SH...

Page 80: ...your particular unit based on the APS model number The panel will display the firmware version number XY corresponds to the model number and nominal power rating of your unit You do not have any use...

Page 81: ...by Adaptive Power Systems Inc APSI All Rights Reserved No reproduction without written authorization from APSI APS 1000P Series Operation Manual 6 5 OM 001 01000 00P 04 0 distributor or the factory P...

Page 82: ...system parameter you are going to calibrate Pressing FREQUENCY proceeds to the next calibration mode Pressing FREQUENCY returns to the previous step Low voltage mode calibration High voltage mode cali...

Page 83: ...ual voltage output and the current display will show the calibration value see Calibration Table below Calibration Settings Parameter 1002P 1003P 1005P 1010P 1020P 1030P 1040P 1060P V LO VAC 150 0 150...

Page 84: ...ctual voltage output The CURRENT Display shows the calibration value See Calibration Table below 4 At the CURRENT Display adjust the voltage using the CURRENT or buttons until the metered values match...

Page 85: ...1060P V LO VAC 150 0 150 0 150 0 150 0 150 0 150 0 150 0 150 0 V HI VAC 300 0 300 0 300 0 300 0 300 0 300 0 300 0 300 0 A LO A 3 000 3 000 30 00 30 00 30 00 30 00 30 00 300 0 A HI A 16 00 25 00 42 00...

Page 86: ...No reproduction without written authorization from APSI APS 1000P Series Operation Manual 6 10 OM 001 01000 00P 04 0 10 Proceed to the next calibration function unless this completes system calibratio...

Page 87: ...P V LO VAC 150 0 150 0 150 0 150 0 150 0 150 0 150 0 150 0 V HI VAC 300 0 300 0 300 0 300 0 300 0 300 0 300 0 300 0 A LO A 3 000 3 000 30 00 30 00 30 00 30 00 30 00 300 0 A HI A 16 00 25 00 42 00 80 0...

Page 88: ...No reproduction without written authorization from APSI APS 1000P Series Operation Manual 6 12 OM 001 01000 00P 04 0 10 Proceed to the next calibration function unless this completes system calibratio...

Page 89: ...LO VAC 150 0 150 0 150 0 150 0 150 0 150 0 150 0 150 0 V HI VAC 300 0 300 0 300 0 300 0 300 0 300 0 300 0 300 0 A LO A 3 000 3 000 30 00 30 00 30 00 30 00 30 00 300 0 A HI A 16 00 25 00 42 00 80 00 1...

Page 90: ...No reproduction without written authorization from APSI APS 1000P Series Operation Manual 6 14 OM 001 01000 00P 04 0 10 Proceed to the next calibration function unless this completes system calibratio...

Page 91: ...O VAC 150 0 150 0 150 0 150 0 150 0 150 0 150 0 150 0 V HI VAC 300 0 300 0 300 0 300 0 300 0 300 0 300 0 300 0 A LO A 3 000 3 000 30 00 30 00 30 00 30 00 30 00 300 0 A HI A 16 00 25 00 42 00 80 00 160...

Page 92: ...No reproduction without written authorization from APSI APS 1000P Series Operation Manual 6 16 OM 001 01000 00P 04 0 10 Proceed to the next calibration function unless this completes system calibratio...

Page 93: ...e wiring and block diagram are for reference only Scheduled Maintenance The APS 1000P Series Frequency Converters should be inspected and calibrated once per year to ensure safety and accuracy of the...

Page 94: ...CIRCUITS LETHAL POTENTIALS ARE CONTAINED WITHIN THE CABINET CARE MUST BE EXERCISED WHEN SERVICING THIS EQUIPMENT IN ORDER TO PREVENT SERIOUS OPERATOR INJURY OR EQUIPMENT DAMAGE OBSERVE THE FOLLOWING...

Page 95: ...r Outage Test Protection circuit Inverter DC Bus Hi Lo Test M I C R O P R O C E S S O R Frequency Display Voltage Display Current Display Multimeter Display Push buttons Push buttons Push buttons Push...

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