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APRILIA RSV 1000 R FACTORY Manual Download Page 68

use and maintenance  

RSV 1000 R 

- RSV 1000 RFACT 

USA

USA

68

PRELIMINARY CHECKING OPERATIONS CHART

Component

Check

Page

F r o n t   a n d   r e a r   d i s c
brakes

Check brake operation, lever and pedal play, fluid levels. Check the pads for excessive wear, check
the discs for condition. If the discs are unduly scored or show signs of heat discoloration, do not ride
the vehicle. Check both brake systems for evidence of leaks. If there are leaks, do not ride the
vehicle.

page 4 (BRAKE FLUID), page 51 
(BRAKES), page 52 (DISC 
BRAKES), page 53 (FRONT 
BRAKE), page 54 (REAR BRAKE).

Throttle

Make sure that it works smoothly and that it is possible to open and close it completely, in all steering
positions. If necessary, adjust and/or lubricate it.

page 120 (ADJUSTING THE 
THROTTLE CONTROL), .

Engine oil

Check and/or top up if necessary.

page 49 (LUBRICANTS), page 3 
(USED ENGINE OIL), page 90 
(CHECKING THE ENGINE OIL 
LEVEL AND TOPPING UP).

Wheel/tires

Check the tire tread inflation pressure, and look for any wear and tear or damage.
Remove any foreign matter that may be stuck in the tread grooves.
Inspect the rims, spokes and hubs for cracks, looseness or damage. Do not ride the vehicle if there
is even the slightest defect in either of the wheels.

page 62 (TIRES).

Brake lever and pedal

Make sure they work smoothly and are properly lubricated.

page 59 (ADJUSTING THE 
CLEARANCE OF THE REAR 
BRAKE LEVER).

Steering

Make sure that the fork head rotates through its entire range without fouling of any kind. 
Make sure that the fork stops touch the frame at full left and full right fork lock.

page 96 (STEERING DAMPER).

Clutch

Check the operation of the clutch lever, the fluid level and any leaks. 
If necessary, top up the fluid. Ensure that the clutch operates without jerking or slipping.

page 96 (STEERING DAMPER).

Side stand

Make sure that it works smoothly and that the spring tension brings it back to its normal position. If
necessary, lubricate joints and hinges. Make sure that the safety switch on the side stand operates
correctly.

page 92 (CHECKING THE SIDE 
STAND), page 92 (CHECKING THE 
FUNCTIONING OF THE SAFETY 
SWITCH ON THE SIDE STAND).

Component nuts, bolts
and other fasteners

Check that all fasteners are tight and properly torqued.

page 80 (MAINTENANCE).

Drive chain

Check the slack and the conditions of the chain at both sprockets.

page 109 (DRIVE CHAIN), page 111 
(CLEANING AND LUBRICATION).

Fuel tank

Check the fuel level and top up if necessary. 
Make sure that there are no fuel leaks. Make sure that the filler cap is properly closed.

 page 48 (FUEL), page 111 (LIFTING 
THE FUEL TANK).

Coolant

With the engine cold, check the coolant level. Make sure that it is at the prescribed level.

page 4 (COOLANT), page 60 
(COOLANT).

Engine stop switch 
(

-

)

Make sure that it functions correctly.

43 ENGINE STOP SWITCH 
(

-

).

Lights, warning lights and 
electrical devices

Check the proper functioning of all the lights and the horn. 
Do not ride if any of these are not functioning properly.

page 4 (BATTERY HYDROGEN 
GAS AND ELECTROLYTE), 
page 126 (BATTERY) – page 132 
(CHANGING THE HEADLIGHT 
BULBS).

APRum_RSV1000R##06_####.book  Page 68  Monday, February 6, 2006  2:48 PM

Summary of Contents for RSV 1000 R FACTORY

Page 1: ...1 use and maintenance RSV 1000 R RSV 1000 RFACT USA USA 8104956 RSV 1000 R R RSV 1000 R FACTORY R ...

Page 2: ...t expressly described in this manual to purchase aprilia genuine spare parts accessories and other products and for help with specific problems please contact your Local aprilia Dealer or service center These professionals will be able to assist you promptly and accurately Thank you for choosing aprilia Have a great ride This manual is copyrighted in all countries and reproduction of any part ther...

Page 3: ...breathing exhaust fumes under any circumstances GASOLINE Keep gasoline away from children Gasoline is also poisonous Never attempt to siphon gasoline using your mouth Never allow gasoline to contact your skin If you should accidentally spill gasoline on yourself change your clothes immediately and wash the area upon which the gasoline was splashed thoroughly with hot water and soap Should you acci...

Page 4: ...void spilling the engine coolant on the exhaust system or on the engine components They may be hot enough to cause the coolant to ignite and burn without a visible flame The coolant ethylene glycol can cause skin irritation and is poisonous if swallowed Coolant and coolant water mixtures are sweet to the taste and brightly colored therefore are highly attractive to pets and children Take extra pre...

Page 5: ...ING This vehicle has been designed and produced for use only on paved roads It is not designed to be used on even smooth graded dirt roads or trails It is not designed for off road competition or for cross country riding Do not use this vehicle on rough or unimproved surfaces or in other off road areas Failure to heed this warning could lead to an upset with subsequent injury and even death NOISE ...

Page 6: ...ances PROBLEMS THAT MAY AFFECT THE VEHICLE EMISSIONS If any of the following symptoms are observed immediately have your vehicle inspected and repaired by your Local aprilia Dealer Symptoms Difficult starting or stalling after starting Irregular idle Misfiring or backfiring during acceleration After burning backfiring Poor engine performance degraded handling or poor fuel economy VEHICLE IDENTIFIC...

Page 7: ...CIFIED 8 Sequential serial number RRT GVWR 401 KG 883 LB GAWR F 152 KG 335 LB WITH 120 65 ZR 17 56W OR 120 70 ZR 17 58 W TIRE 17 x 3 50 DOT D RIM AT 250 KPA 36 PSI COLD GAWR R 249 KG 548 LB WITH 180 55 ZR 17 73 W OR 190 50 ZR 17 73 W OR 190 55 ZR 17 75 W TIRE 17 x 6 00 DOT D RIM AT 280 KPA 41 PSI COLD THIS VEHICLE CONFORMS TO ALL APPLICABLE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON T...

Page 8: ...use and maintenance RSV 1000 R RSV 1000 RFACT USA USA 8 POSITION OF THE ADHESIVE WARNING LABELS 12 13 15 1 4 A 14 15 2 6 7 5 9 10 8 10 11 3 ...

Page 9: ...ORT NARROW PASSAGE VENTILATIONVALVE AIR FUEL VAPOR AIR BOX FUELTANK CARBON CANISTER EVAP FAMILY 7ASPE0024RRT HOSE ROUTING DIAGRAM RRT 5 6 7 8 Follow X Ref Description This battery is completely sealed Do not attempt to remove the cap Replace with sealed battery only Always keep the battery charghed see Owner s Manual Never disconnect the battery or regulator with the engine running This will compl...

Page 10: ...NOISE EMISSION CONTROL INFORMATION THIS 2007 ASPRRT0998 MOTORCYCLE ZD41016 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA AT 5500 closing r p m BY FEDERALTEST PROCEDURE MODIFICATIONSWHICH CAUSETHIS MOTORCYCLETO EXEED FEDERAL NOISE STANDARDS ARE PROHIBITED BY FEDERAL LAW SEE OWNUER S MANUAL RRTR 14 15 Muffler stamping Ref Description RRT VEHICLE EMISSION CONTROL INFORMATION ENGINE DISPLACEMENT 998...

Page 11: ...tem consists of 1 Carbon canister 2 Choke hold 3 2 way fan valve 4 Canister support plate 5 M6x20 flanged TE screw 6 Hose 4x8 7 Gas hose 5 5x10 8 Tie wrap D 11 3 9 Tie wrap D 10 1 10 Tie wrap D 8 11 Tie wrap D 9 1 12 Plastic cable runner 13 T connector RSV R 7 7 8 8 7 6 2 6 8 4 5 7 8 11 1 10 10 3 9 9 12 11 13 11 7 To pneumatic flap ...

Page 12: ...of use of five 5 years or 18 000 kilometers 11 185 miles whichever first occurs Class III motorcycles 280 cm3 and larger for a period of use of five 5 years or 30 000 kilometers 18 641 miles whichever first occurs If an emission related part on your motorcycle is defective the part will be repaired or replaced by aprilia This is your emission control system DEFECTS WARRANTY OWNER S WARRANTY RESPON...

Page 13: ...ection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of aprilia In the State of California only emission related warranted parts are specifically defined by the state s Emission Warranty Parts List These warranted parts are carburetor and internal parts intake manifold fuel tank fuel injection system spark advance mechanism c...

Page 14: ...s place of business during customary business hours This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the aprilia dealer aprilia SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE aprilia MOTORCYCL...

Page 15: ...ADDITIONAL INFORMATION Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However aprilia is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the mo...

Page 16: ...ded as optional only to the model NOTE Immediately after purchasing the vehicle write down the identification data provided in the SPARE PARTS IDENTIFICATION LABEL in the table below This label is positioned on the left side of the frame to be able to read it remove the rider saddle see page 111 REMOVING THE RIDER SADDLE These data indicate YEAR year of manufacture Y 1 2 I M modification code A B ...

Page 17: ...D INDICATORS 31 INSTRUMENTS AND INDICATORS CHART 32 MULTIFUNCTION COMPUTER 34 CONTROLS 41 CONTROLS AT THE LEFT HAND GRIP 41 CONTROLS AT THE RIGHT HAND GRIP 42 IGNITION SWITCH 43 STEERING LOCK 43 AUXILIARY EQUIPMENT 44 UNLOCKING LOCKING THE PASSENGER SADDLE 44 UNLOCKING LOCKING THE GLOVE TOOL KIT COMPARTMENT COVER 45 GLOVE TOOL KIT COMPARTMENT 46 LUGGAGE RACK FASTENINGS 46 SPECIAL TOOLS 47 ACCESSOR...

Page 18: ...ERS 116 REMOVING THE SIDE STAND 117 ADJUSTING THE THROTTLE CONTROL 120 SPARK PLUGS 121 CHANGING FUSES 123 BATTERY 126 BATTERY STORAGE 126 CHECKING AND CLEANING THE TERMINALS 127 REMOVING THE BATTERY 127 CHECKING THE ELECTROLYTE LEVEL 127 RECHARGING THE BATTERY 128 INSTALLING THE BATTERY 128 ADJUSTING THE HEADLIGHT BEAM VERTICALLY 129 HEADLIGHT SCREENING 130 ADJUSTING THE HEADLIGHT BEAM HORIZONTALL...

Page 19: ...APRum_RSV1000R 06_ book Page 19 Monday February 6 2006 2 48 PM ...

Page 20: ...xpressways it is advisable to not ride on these high speed highways until you are thoroughly familiar with your vehicle and have attained a high degree of skill in its operation A new vehicle must be carefully broken in see page 75 RUNNING IN Before starting the engine make sure that the brakes clutch transmission and throttle controls function properly and that the fuel and oil supply is adequate...

Page 21: ... or trucks in front of you In case of accident motorcycles scooters and mopeds do not provide the same degree of protection ensured by automobiles The legs in particular are exposed to the risk of being injured However the additional installation of leg guards may actually increase the risk of injuries and their seriousness in case of accident Do not install leg guards available on the spare parts...

Page 22: ...he idle position This double cable arrangement enhances safety by providing for positive closing of the throttle In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Cont...

Page 23: ...sories The use of aftermarket accessories and parts can seriously compromise the safety of your vehicle as well as its performance and serviceability Any modification which affects performance or safety voids your warranty completely Tampering with the emissions or noise control systems on your vehicle is against the law and can be punished by large fines In some jurisdictions it can even lead to ...

Page 24: ...ese conditions all handling of the vehicle must be done gradually and smoothly Sudden acceleration braking or turning may make you lose control of your vehicle When traction is reduced accelerate and slow using your vehicle s engine braking insofar as possible Avoid rapid harsh application of the brakes Gradually open and close the throttle to avoid spinning or skidding the rear wheel On rough roa...

Page 25: ...clothing with reflective sections sewn into the jacket pants and gloves Be particularly aware of approaching automobiles and trucks that might be trying to turn left in front of you Many vehicle accidents are caused by an opposing automobile driver making a left turn without warning in front of the vehicle Inevitably the driver will look right at you and yet swear that they did not see you before ...

Page 26: ...eration of the controls and reduce the distance from the ground and the angle of inclination in turns Avoid using accessories that hamper access to the controls since this can prolong reaction times during an emergency Fairings and windshields installed on the vehicle may produce aerodynamic forces that will affect the stability of the vehicle during use especially at high speeds Make sure that an...

Page 27: ...celeration Therefore you should avoid hard acceleration and hard braking Many accidents are caused by inexperienced riders carrying passengers Remember that allowance must be made for the extra weight of the passenger for all driving maneuvers Avoid abrupt and excessive acceleration Always slow down in time and calculate longer stopping and manoeuvring distances Non compliance with these instructi...

Page 28: ... 8 Left side panel 9 Rider saddle 10 Battery 11 Main fuse carrier 30 A 12 Passenger saddle lock glove tool kit compartment 13 Passenger left footrest snaps closed open 14 Drive chain 15 Rear swinging arm 16 Rider left footrest 17 Side stand 18 Gear shift lever 19 Engine oil tank 20 Engine oil level 21 Engine oil tank cap 15 16 17 18 12 13 14 1 3 4 5 19 2 20 21 8 9 7 10 11 6 RSV R APRum_RSV1000R 06...

Page 29: ...ht side panel 9 Fuel tank 10 Coolant expansion tank cap 11 Fuel tank filler cap 12 Air cleaner 13 Right rearview mirror 14 Front brake fluid reservoir 15 Secondary fuse carrier 15A 16 Right side fairing 17 Horn 18 Lower fairing 19 Expansion tank 20 Rear brake fluid reservoir 21 Rear brake master cylinder 22 Rear brake lever 23 Rider right footrest 22 18 23 1 3 2 19 20 21 15 16 17 13 9 8 6 5 4 11 1...

Page 30: ...ion steering lock switch 3 Instruments and indicators 4 Front brake lever 5 Throttle grip 6 Highbeam flasher LAP button multifunction 7 Light dimmer switch 8 Direction indicator switch 9 Horn button 10 Starter button 11 Engine kill switch 10 11 6 8 9 7 1 5 4 2 3 APRum_RSV1000R 06_ book Page 30 Monday February 6 2006 2 48 PM ...

Page 31: ...er low fuel light 7 Red immobilizer light where immobilizer system is fitted 8 Green neutral light 9 Multifunction digital display coolant temperature clock battery voltage lap timer engine oil pressure diagnostics 10 Red general warning light 11 Multifunction computer programming buttons Trip V 9 8 10 11 1 2 3 4 5 6 7 9 8 10 11 1 2 3 4 5 6 7 APRum_RSV1000R 06_ book Page 31 Monday February 6 2006 ...

Page 32: ...ou flash the highbeam Side stand light Comes on when the side stand is down Low fuel light Comes on when there are about 4 liters of fuel left in the tank Refuel as soon as possible see page 48 FUEL Anti theft device immobilizer light where immobilizer system is fitted Blinks when the engine is off as a deterrent to prevent theft Indicates that the anti theft system is operating When the engine ha...

Page 33: ... key to and check the coolant level see page 60 COOLANT Contact an Official aprilia dealer Exceeding the maximum coolant temperature allowed 115 C 239 F may lead to severe engine damage Clock Displays the hours and minutes in accordance with the selected settings see page 34 MULTIFUNCTION COMPUTER Battery voltage V BATT Indicates battery voltage see page 34 MULTIFUNCTION COMPUTER Lap timer Indicat...

Page 34: ...Control Unit Contact a dealer CAUTION After covering the first 1 000 km the SERVICE icon appears on the multifunction display The icon is displayed again upon reaching 6 250 mi 10 000 km and every 6 250 mi 10 000 km afterwards Contact an aprilia Offi cial dealer to have the vehicle serviced as specified in the periodic maintenance chart see page 68 PRELIMINARY CHECKING OPERATIONS CHART To turn off...

Page 35: ...the button for at least 3 seconds NOTE Maximum and average speeds are calculated on the distance covered since last resetting The battery voltage indication expressed in Volts cannot be changed and provides a measure of battery operating conditions The charging system is operating correctly when the battery voltage at 4000 rpm with the low beam on is between 13 and 15 Volts u Setting instrument ba...

Page 36: ... 1 select Trip 1 display and hold down the Trip V button for at least 3 seconds To reset TRIP 2 select Trip 2 display and hold down the Trip V button for at least 3 seconds NOTE The trip meter indications reflect the distance covered since last resetting u Trip 1 and Trip 2 indications are wiped off when the battery is disconnected TRIP V ODOMETRO TRIP V TRIP 1 TRIP V TRIP 2 TRIP V APRum_RSV1000R ...

Page 37: ...l clock is displayed in the top area of the screen The clock is only displayed when the key is in the position NOTE The clock may only be set when the key is in the position and the motorcycle is at standstill HOUR SETTING u Hold down the and buttons for at least 3 seconds until the hour digits begin to flash u Use the and buttons to set the hours as desired u Hold down either of the buttons and t...

Page 38: ...revious lap time is stored and displayed for 10 seconds along with lap number in the top left corner After these 10 seconds the lap timer display changes to the second lap timing and lap number NOTE The lap timer can store up to 40 lap times When the memory is full pressing the LAP button 6 will have no effect and the 40 lap times stored are displayed automatically The lap timer is reset by deleti...

Page 39: ... oil pressure logo stays on and the warning light comes on as well after engine firing or during normal engine operation it means that the engine oil pressure is low Stop the engine immediately and contact an aprilia Official dealer SETTING THE RED LINE THRESHOLD WITH ENGINE OFF ONLY When the maximum rpm set is exceeded the red line warning light red 1 on the dashboard starts blinking NOTE The red...

Page 40: ...riefly to increase setting by 100 rpm Hold down a little longer to increase by 1 000 rpm u After reaching the full scale value 12 000 rpm the pointer will go back to zero automatically u Three seconds after last pressing the button the new red line threshold is stored This is confirmed by the red line light 1 coming on for three seconds while the pointer 2 will go back to zero u If the engine is s...

Page 41: ...igh beam position When the button is in the DOWN position indicated by the the parking lights dashboard light and low beam are illuminated When the button is in the UP position and released the high beam is illuminated the dashboard and parking lights remain on Push and release the button DOWN to return to the low beam 4 HIGH BEAM SIGNALING PUSH BUTTON LAP multifunction Press the button briefly to...

Page 42: ...ING In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Contact your Local aprilia Dealer for repairs Failure to heed this warning can lead to a serious accident and sub...

Page 43: ...ey 2 to the OFF position u Release the key 2 NOTE Turn the key 2 and steer the handlebar at the same time u Press the key 2 and turn it counterclockwise steer the handlebar slowly until the key 2 reaches the LOCK position u Remove the key 2 1 Position Function Key removal LOCK Steering lock The steering is locked It is neither possible to start the engine nor to switch on the lights It is possible...

Page 44: ... the frame tube 5 of the rear subframe u Push the passenger grab strap 3 forward and lower the front end of the saddle Make sure to place the grab strap in the correct position u Press down on the front end of the saddle to engage the lock WARNING Before leaving make sure that the saddle 2 is properly locked NOTE Glove tool kit compartment cover can be used as an alternative to the passenger saddl...

Page 45: ...hich is accessed by removing the compartment cover 2 NOTE Before lowering and locking the glove tool kit compartment cover 2 make sure that you have not left the key in the glove tool kit compartment To lock the glove tool kit compartment cover 2 u Introduce the lower front projections in the relevant recesses on the rear part of the fairing u Position the glove tool kit compartment cover in its s...

Page 46: ...ble socket wrench 4 17 mm open end wrench 5 16 mm socket wrench for spark plugs 6 double ended cross headed hexagon screwdriver 7 tool pouch 8 fuse puller 9 NOTE The maximum allowable weight for the glove tool kit compartment is 3 31 lb 1 5 kg LUGGAGE RACK FASTENINGS Small parcels can be carried only on the passenger saddle using elastic bands The elastic bands are hooked to the two fastening stud...

Page 47: ...l Operation Pins 1 for the rear wheel stand see page 101 FITTING THE PINS FOR THE REAR WHEEL STAND To position the vehicle on the rear wheel stand Rear wheel stand 2 see page 101 PLACING THE VEHICLE ON THE REAR WHEEL STAND Engine oil and engine oil filter change Rear wheel disassembly Drive chain adjustment Removal of the lower fairing Front wheel stand 3 see page 102 PLACING THE VEHICLE ON THE FR...

Page 48: ...ctive problems If gasoline should be accidentally spilled on the skin or clothes immediately wash it off with soap and water and change clothes Should gasoline accidentally come in contact with your eyes flush with a large quantity of water and immediately contact a health professional Should you accidentally get gasoline into your mouth do not induce vomiting Drink a large quantity of milk or cle...

Page 49: ...ossible to close the fuel filler cap without the key u With the key 2 inserted in the lock 3 close the fuel filler cap 4 rotate the key counterclockwise and push it u Release the key 2 At this point the fuel filler cap 4 is closed WARNING Make sure that the fuel filler cap 4 is properly closed u Extract the key 2 u Close the little cover 1 LUBRICANTS WARNING Proper vehicle lubrication is critical ...

Page 50: ...logo 1 remains on after the engine has started or if it comes on while you are riding your vehicle this means that the oil system is not developing sufficient pressure In this case immediately stop the engine and Contact your Local april ia Dealer Failure to heed this warning can lead to engine seizure upset and serious injury or even death CAUTION Halve service intervals when the vehicle is used ...

Page 51: ...e is equipped with disc brakes and two separate brake systems The front brake system is equipped with two discs one on the right and one on the left side of the front wheel The rear brake system is equipped with a single disc on the right side of the rear wheel The following information may refer to a single braking system but is applicable to both braking systems WARNING The brakes are extremely ...

Page 52: ... disk brake one disk on either side of the wheel The rear brake uses a single disk fitted to the right side of the wheel The information provided below applies to both braking systems The brake fluid level decreases gradually as the brake pads wear down The front brake fluid reservoir is mounted near the front brake lever coupling The rear brake fluid reservoir is positioned under the right lower ...

Page 53: ... the vehicle in vertical position keep the handlebar in the direction of travel u Using a short Phillips screwdriver 5 unscrew the three screws 3 u Raise and remove the cover 4 together with the screws 3 and the gasket 6 WARNING Avoid any prolonged exposure of the brake fluid to air The brake fluid is hygroscopic and when in contact with air it absorbs its humidity Leave the brake fluid reservoir ...

Page 54: ...sequent serious injury or death REAR BRAKE CHECKING THE SYSTEM NOTE Carry out these checks only on a firm flat surface such as a concrete garage floor u Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND NOTE If the reservoir is dirty wipe it with a clean cloth so that you can see the MIN and MAX marks u Keep the vehicle vertical so that the fluid contained in the reservoi...

Page 55: ...ime NOTE In order to fill the reservoir to the MAX level top up until the MAX mark is parallel with the brake fluid reservoir top parallel to the ground WARNING Use only DOT 5 or 4 fluid taken from a clean sealed container Never reuse used brake fluid CAUTION If you use a container or funnel for topping up make sure that it is perfectly clean Any foreign matter getting into the brake reservoir may...

Page 56: ...uipped with hydraulic clutch control WARNING The clutch is extremely important for your safety Do not use the vehicle if the clutch does not work perfectly Always check clutch efficiency before riding WARNING If the feel or position of the clutch lever changes this may be due to some problem in the hydraulic clutch system If you have any doubt regarding the perfect functioning of your clutch syste...

Page 57: ... avoids the bouncing of the rear wheel CHECKING THE SYSTEM NOTE Carry out these checks only on a firm flat surface such as a concrete garage floor u Place the vehicle in vertical position keep the handlebar in the direction of travel MIN minimum level MAX maximum level u Ensure that the fluid contained in the reservoir exceeds the MIN mark stamped on the clutch reservoir 1 If the fluid does not re...

Page 58: ...ad to severe damage WARNING Do not add any additives or other substances to the clutch fluid u Top up the reservoir 1 with clutch fluid until the fluid reaches the MAX mark u Replace the gasket 3 in its seat correctly u Replace and tighten the reservoir filler cap 2 CAUTION After servicing the clutch always check that it operates correctly If the stroke of the lever is excessive or if you detect t...

Page 59: ...ou wish to adjust the clearance of the rear brake lever 4 u Loosen the lock nut 5 on the master cylinder push rod 6 and run it as far towards the master cylinder as it will go on the threads of the push rod u Screw the master cylinder push rod 6 out of the clevis until it just contacts the master cylinder piston u Then screw the push rod into the clevis to obtain a minimum clearance of 0 02 0 04 i...

Page 60: ...ately Wash coolant from your skin with hot water and soap Should you get coolant in your eyes flush with plenty of cool water and seek professional medical help at once Should someone swallow coolant accidentally induce vomiting rinse mouth with water and immediately seek professional medical attention DISPOSE OF THE COOLANT PROPERLY BE SURE TO KEEP THE DRAINED COOLANT AWAY FROM CHILDREN AND PETS ...

Page 61: ... Remove the side fairing see page 113 REMOVING THE SIDE FAIRINGS CAUTION If dirt has accumulated on or around the filler cap wipe the cap and the area around the cap with a clean cloth CAUTION Prevent any foreign material from getting into the expansion tank this could lead to serious engine damage u Loosen the filler cap 1 by giving it half counterclockwise turn without removing it u Wait a few s...

Page 62: ...ve service intervals when the vehicle is used in rainy or dusty conditions on rough roads or for racing Check tire inflation at room temperature at least once a week Check the conditions of the tires and the inflation pressure at room temperature after the first 600 mi 1 000 km and thereafter every 4 650 mi 7 500 km see page 140 TECHNICAL DATA Pressure measurement must always be carried out when t...

Page 63: ...tire should go flat while you are riding the vehicle do not attempt to continue riding Avoid abrupt braking and steering inputs and avoid shutting the throttle quickly Slowly decrease the throttle setting moving to the side of the road using the engine compression to slow you to a stop Non compliance with these instructions may cause accidents with consequent risk of injuries or even death If the ...

Page 64: ...or you to alter the exhaust system in a manner that increases the noise Carefully read page 5 WARNING PRECAUTIONS GENERAL ADVICE WARNING Periodically inspect the entire exhaust system including the exhaust pipe and silencer to make sure that no holes have rusted through Using a wire or small pick make sure that the drain hole in the bottom of the muffler is open If the noise of your vehicle has in...

Page 65: ...r to the side stand CAUTION The stand has been designed to support the weight of the vehicle and a minimum load without the rider and the passenger The purpose of placing the vehicle on the side stand before mounting is to keep the vehicle from falling or overturning This does not mean that the side stand should be used to support the weight of rider and passenger While getting on and off the weig...

Page 66: ...ger footrest or attempt to do so while sitting astride the vehicle or you might lose your balance u Instruct the passenger to fold out both passenger footrests u Explain to the passenger how to safely get on the vehicle u Pull up the side stand using your left foot Make sure it is fully up GETTING OFF THE VEHICLE u Choose the parking area see page 76 PARKING u Stop the vehicle see page 76 STOPPING...

Page 67: ... of the multifunction display for approximately three seconds If the wording Efi 1 is displayed during normal engine operation it means that the Engine Control Unit has detected an anomaly In most cases the engine will keep running but with reduced performance levels At any rate contact an Official aprilia dealer immediately CAUTION After covering the first 625 mi 1 000 km and every 6 250 mi 10 00...

Page 68: ...ut fouling of any kind Make sure that the fork stops touch the frame at full left and full right fork lock page 96 STEERING DAMPER Clutch Check the operation of the clutch lever the fluid level and any leaks If necessary top up the fluid Ensure that the clutch operates without jerking or slipping page 96 STEERING DAMPER Side stand Make sure that it works smoothly and that the spring tension brings...

Page 69: ...hift into gear with extended side stand the engine will stop With the side stand retracted the engine may be started with the gear selector in neutral without pulling in the clutch lever The engine may be started while the transmission is in gear only if the clutch lever is pulled in N 2 1 6 4 5 4 4 3 WARNING Be careful not to drop the vehicle when you first sit on it u Sit astride the vehicle see...

Page 70: ...y damaging the starter do not keep the starter button 10 pressed for more than fifteen seconds If the engine does not start in this time wait for ten seconds and try again CAUTION Do not press the starter button 10 when the engine is running This will damage the starter and other important engine components u Press the starter button 10 do not open the throttle yet and release the button as soon a...

Page 71: ...a dealer CAUTION Never ride off briskly with a cold engine Allow the engine to warm up by riding slowly for the first few miles WARNING If the symbol EFI appears on the display multifunction during the normal running of the engine this means that the electronic unit has detected an anomaly In many cases the engine keeps running with reduced performance levels immediately contact your Local aprilia...

Page 72: ...r the first few miles in order to warm the engine up u With the throttle grip 2 in the idle position Pos A and the engine idling pull in the clutch lever 3 completely u Engage first gear by pressing downwards on the shift lever 4 u Release the brakes WARNING Do not release the clutch too abruptly or the vehicle will rear in the air do a wheely or jerk forwards Never accelerate abruptly or excessiv...

Page 73: ... vehicle with the brakes pull in the clutch lever 3 depress the shift lever 4 with your toe release the clutch WARNING Shift gears one by one Simultaneously downshifting more than one gear may cause the engine to exceed its maximum rated rpm red line This can seriously damage the engine Before and during downshift rotate the throttle clockwise to decelerate in order to avoid overspeeding the engin...

Page 74: ...atedly and continuously Failure to head this warning can cause you to accidentally lose control of your vehicle When you have to brake close the throttle and apply both brakes simultaneously in order to obtain the best brake performance WARNING By applying only the front brake or only the rear brake you reduce braking performance considerably and run the risk of locking up one wheel which can caus...

Page 75: ...bed Therefore avoid hard braking high speeds or very bumpy roads during the break in period NOTE Only after the first 900 mi 1 500 km of running in you can expect the best performance from the vehicle During break in obey the following rules u Do not open the throttle abruptly or fully at low engine speed This rule applies even after break in has been completed u During the first 60 mi 100 km appl...

Page 76: ...king area respecting the road signs and the indications given below WARNING Park the vehicle only on firm flat ground otherwise it could fall over Do not lean the vehicle against walls do not lay it on the ground Park your vehicle away from children and pedestrians so that they will not come in contact with hot parts Do not leave your vehicle unattended with the engine running or with the key in t...

Page 77: ...ntil the passenger has got off the vehicle before dismounting NOTE Never leave the key in the ignition switch u Lock the steering see page 43 STEERING LOCK and extract the key When you have to park your vehicle in a dark or badly lit area parking lot or street it is sometimes useful to leave the parking lights on so that your vehicle will be easily visible To leave the parking lights on see page 1...

Page 78: ...damage the braking system and lead to an accident thus provoking serious injuries or death NEVER leave the key 1 in the ignition switch 2 always use the steering lock LOCK Try to park your vehicle in a safe place if at all possible in a garage or other protected area Lock your vehicle up using a chain and padlock around the rear wheel Chain the rear wheel to the swinging arm Make sure that all leg...

Page 79: ...ntenna built into the switch when the key is turned to on The modulated signal acts as a password that tells the control unit whether an authorized key is being used to start the engine NOTE The Immobilizer system supports up to four enabled keys New keys can only be enabled at your Official Dealer who has the master key available The programming procedure wipes off all existing key codes An owner...

Page 80: ...edible and in some cases are noxious or even toxic WARNING In general reassembly is performed in the reverse order of the disassembly instructions given here For some maintenance operations especially those in which your hands are likely to come in contact with coolant or engine oil or gasoline or brake fluid it is advisable to use thin disposable gloves such as those made of latex rubber or nitri...

Page 81: ...troyed whereas if they are undertightened they can vibrate and come off This could cause a serious accident and result in serious injury or death CAUTION If the wording efi 1 is displayed during normal engine operation it means that the Engine Control Unit has detected an anomaly In most cases the engine will keep running but with reduced performance levels At any rate contact an aprilia Official ...

Page 82: ...nning in 625 mi 1 000 km Every 3 125 mi 5 000 km only for intensive racing use Every 6 250 mi 10 000 km or 12 months Every 12 500 mi 20 000 km or 24 months Spark plug e c e Air cleaner e c e Engine oil filter on oil tank d d d Light operation beam setting c Light system c c Safety switches Clutch fluid c c c Brake fluid c c c Coolant c c c Tyres every 625 mi 1000 km c Tyre pressure every 625 mi 10...

Page 83: ...hs Every 12 500 mi 20 000 km or 24 months Rear shock absorber c c Gearbox every 6250 mi 10 000 km c Bowden cables and controls c c c Rear suspension linkage bearings c Steering bearings and steering play c c c Wheel bearings c c Brake disks c c c Vehicle operation c c c Valve clearance f f Braking systems c c c Cooling system c c Clutch fluid every 12 months e every 24 months e Brake fluid Coolant...

Page 84: ...arts you purchase Owner Name Owner Address Owner Telephone Number Vehicle Identification Number V I N frame number see page 87 IDENTIFICATION DATA Engine Number see page 87 IDENTIFICATION DATA Local aprilia Dealer Name Local aprilia Dealer Address Local aprilia Dealer Telephone Number Warranty Activation Date from Retail Purchase Warranty Activation Form Date Odometer reading Maintenance Performed...

Page 85: ...85 use and maintenance RSV 1000 R RSV 1000 RFACT USA USA Follow X Date Odometer reading Maintenance Performed Dealer Stamp APRum_RSV1000R 06_ book Page 85 Monday February 6 2006 2 48 PM ...

Page 86: ...use and maintenance RSV 1000 R RSV 1000 RFACT USA USA 86 Date Odometer reading Maintenance Performed Dealer Stamp APRum_RSV1000R 06_ book Page 86 Monday February 6 2006 2 48 PM ...

Page 87: ...placed around the joint CLICK CLAMPS For the removal it is sufficient to use simple pliers while for the installation a special tool is required see below Before removing a clamp prepare the material necessary for the correct installation of the new clamp NOTE Have the appropriate special tool available click clamp installation pliers see page 47 SPECIAL TOOLS CAUTION Upon installation replace the...

Page 88: ...y dusty or dirty conditions it is advisable to replace the air cleaner more often Before the cleaning operation it is necessary to remove the air cleaner from the vehicle KEEP POLLUTING SUBSTANCES AND COMPONENTS AWAY FROM CHILDREN DISPOSE OF POLLUTING SUBSTANCES AND COMPONENTS PROPERLY u Every 6 250 mi 10 000 km remove the plug 1 so that any dirt that may have accumulated inside the filter case ca...

Page 89: ...or other sharp hard tool to remove the air cleaner itself WARNING During this operation always wear goggles which provide your eyes with 360 protection Be very careful using compressed air jets they can cause serious personal injury if directed towards your body u Grasp the air cleaner 6 vertically and strike it repeatedly on a clean hard horizontal surface u If available clean the air cleaner 6 w...

Page 90: ...warning light LED A does not come on see page 31 INSTRUMENTS AND INDICATORS WARNING Exhaust gases contain carbon monoxide which is extremely poisonous if inhaled Do not start the engine in closed or badly ventilated rooms Failure to observe this warning may cause loss of consciousness or even lead to death by asphyxia u Check the oil when the engine is warm having been ridden for at least 10 mi 15...

Page 91: ... as alcohol or gasoline when wiping the oil tank The oil tank is hot enough to cause ignition of flammable solvents Use only a natural fiber cloth e g cotton Man made fabrics such as polyester etc could ignite u Unscrew and remove the filler cap 4 CAUTION If you use a container or funnel for topping up make sure that it is perfectly clean Any foreign matter getting into the oil tank may lead to se...

Page 92: ...it has reached half its stroke to make sure that the action of the springs is sufficient to stow it completely u The side stand 1 must rotate freely around its pivot If necessary lubricate the pivot see page 144 LUBRICANT CHART CHECKING THE FUNCTIONING OF THE SAFETY SWITCH ON THE SIDE STAND The side stand 1 is equipped with a safety system operated by a safety switch 3 This system prevents the mot...

Page 93: ...not stop when the side stand is extended do not ride your vehicle Contact your Local aprilia Dealer CHECKING THE SWITCHES Carefully read page 80 MAINTENANCE Check the switches after the first 600 mi 1 000 km and thereafter every 4 650 mi 7 500 km The vehicle is equipped with four switches stoplight switch on the rear brake pedal 1 stoplight switch on the front brake lever 2 safety switch on the si...

Page 94: ... your vehicle if either suspension is damaged in any way contact your Local aprilia Dealer FRONT SUSPENSION u Every 6 250 mi 10 000 Km check clean lubricate and have the fork oil seals changed if necessary by contacting a Local aprilia Dealer The main components of the front suspension are the two hydraulic fork legs connected to the frame through the steering tube by the triple clamp and fork hea...

Page 95: ...nt must be used in organized racing or circular course competitive event under the auspices of a recognized sanctioning body or by permit issued by the local governmental authority having jurisdiction It is strictly forbidden to use the competition adjustment while riding the vehicle on public streets roads or highways a Fully clockwise position c Fully counterclockwise position b Counterclockwise...

Page 96: ...he model The adjustable steering damper 1 has a knob 2 for adjusting the hydraulic damping see table 1 RSV R RSV R For the adjustment proceed as follows u Rotate the handlebar completely counterclockwise CAUTION For the adjustment always start from the most rigid setting this is the fully counterclockwise position of the knob 3 u Rotate the knob 2 to adjust the hydraulic damping see table a Fully ...

Page 97: ... clockwise position of the extension damper adjusting ring nut 3 and the compression damper knob 4 Do not rotate the extension damper adjustment ring nut 3 beyond its limit this will damage the screw and destroy your shock absorber Always make sure when adjusting ring nut 3 that it clicks in to an adjustment notch and is not at an intermediate position between adjustment notches Working from the l...

Page 98: ... the shock absorber and could upset the handling of your vehicle leading to an accident with subsequent injury or even death WARNING The competition adjustment must be used in organized racing or circular course competitive event under the auspices of a recognized sanctioning body or by permit issued by the local governmental authority having jurisdiction It is strictly forbidden to use the compet...

Page 99: ...is operated Wear will be faster than normal when the vehicle is driven aggressively or on dusty or wet roads WARNING Check the wear of the brake pads before every trip CHECKING WEAR OF THE BRAKE PADS u Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND NOTE The front brake calipers left and right are equipped with four pads for each caliper The rear brake caliper is equipp...

Page 100: ... the pads and the discs replaced by your Local aprilia Dealer CHECKING THE STEERING The operations necessary for this check require specific skills and therefore should be carried out by your Local aprilia Dealer CHECKING THE SWINGING ARM PIVOT The operations necessary for this check require specific skills and therefore should be carried out by your Local aprilia Dealer APRum_RSV1000R 06_ book Pa...

Page 101: ...tand see above ASSEMBLING THE PINS FOR THE REAR SUPPORT STAND NOTE Have someone help you keep the vehicle vertical with the two wheels on the ground u H Slacken the knob 7 u H Shift the fork shaped support 6 so that its width matches the distance between the two pins 1 fitted to the swinging arm u H Tighten the knob 7 u Slide both fork shaped seats 6 of the stand 8 underneath the pins 1 fitted to ...

Page 102: ...d 8 downwards until it reaches the end of its stroke see figure WARNING Make sure that the vehicle is stable If it falls over it may cause damage to bystanders and other property as well as being damaged itself FRONT WHEEL WARNING The disassembly and reassembly of the front wheel can be difficult for those unfamiliar with vehicle maintenance You may wish to have your Local april ia Dealer carry ou...

Page 103: ...osition after loosening it WARNING Make sure that the vehicle is stable If it falls over it may cause damage to bystanders and other property as well as being damaged itself u Have a helper steady the handlebar in the straight ahead position Wheel nut 5 tightening torque 57 86 ftlb 80 Nm u Remove the wheel nut 5 and washer 6 Axle clamp screw 7 8 tightening torque 8 7 ftlb 12 Nm u Loosen the two ax...

Page 104: ...t wheel is heavy and can easily crush your fingers should you get them between any part of the wheel and the front fork Do not attempt to line up the wheel and the axle clamps with your fingers Failure to heed this warning can lead to serious personal injury u Move the wheel around until the axle hole and the axle clamps are aligned u From the left side of the vehicle insert the axle 10 and push i...

Page 105: ...brake system Never ride your vehicle in traffic immediately after servicing the brakes Always apply the brake pedal or lever several times before riding your vehicle Then try your vehicle in a parking lot or other safe area with little traffic to ensure that the brakes are working properly Failure to observe this warning can lead to a serious accident with subsequent serious injury or death Have t...

Page 106: ... from the left side of the vehicle NOTE Observe the arrangement of the right 6 and left 7 chain tensioners in order to be able to reassemble them correctly u Remove the right 6 and left 7 chain tensioners WARNING Keep your fingers well away from the chain and sprocket You could easily lose a finger if it is caught between these two parts Use heavy work gloves while installing the rear wheel Never ...

Page 107: ...coupling holder u Working B with both hands on the outer diameter of the sprocket 9 withdraw the final drive unit parallely to the wheel axis REASSEMBLY If the final drive unit has been removed 14 NOTE Introduce the final drive unit parallely to the wheel axis inserting the flexible couplings in the corresponding seats on the flexible coupling holder 15 u Working C with both hands on the outer dia...

Page 108: ...t on the left chain tightener u Install the washer 4 and tighten the wheel nut 5 finger tight u Remove the support 2 from under the rear tire u Check the chain tension see page 109 DRIVE CHAIN u Tighten the wheel nut 5 Wheel nut 3 tightening torque 86 80 ftlb 120 Nm u Ensure that the following components are neither dirty nor oily tire wheel brake disc WARNING After servicing the brakes always che...

Page 109: ...ure Failure to observe this warning can lead to serious burns WARNING Keep your fingers well clear of the chain and sprocket especially if you are turning the rear wheel while working on the vehicle You can easily be seriously injured if a finger is caught between the chain and sprocket Use work gloves to carrying out these operations CHECKING THE PLAY To check the play u Stop the engine u Place t...

Page 110: ...PLAY every 6 250 mi 10 000 km inspect the chain and sprockets to make sure that there are no damaged rollers loose pins dry rusty crushed or seized links excessive wear missing O rings sprocket or teeth excessively worn or damaged You may check the wear of the chain and sprocket by grasping the chain where it touches the rear sprocket and pulling it away from the sprocket as far as you can If you ...

Page 111: ...e lubricant a chance to dry otherwise the chain will spray the lubricant all over you and your vehicle REMOVING THE RIDER SADDLE u Place the vehicle on the stand page 77 PLACING THE VEHICLE ON THE STAND u Turn the ignition switch to the OFF position u H Partially lift the rear side edge of the rider saddle u H Unscrew and remove the screw 1 and retrieve the bushing 2 Screw 1 tightening torque 8 68...

Page 112: ...T FAIRING u Remove the rearview mirrors see page 115 REMOVING THE REARVIEW MIRRORS u Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND u Turn the ignition switch to u Remove the rearview mirrors see page 115 REMOVING THE FAIRING UPPER FRONT COVERS u Release the four plastic rivets 1 using a flat blade screwdriver u Release and remove the screw 2 in the centre CAUTION Do n...

Page 113: ...damage After refitting u Set the rearview mirrors at the correct angle REMOVING THE SIDE FAIRINGS Carefully read page 80 MAINTENANCE WARNING Allow for the engine and exhaust silencer to cool down completely before proceeding u Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND u Slacken and remove the seven quick fasteners 1 u Release and collect the rivet 3 CAUTION Handle...

Page 114: ...NOTE Upon reassembly fit tubes 9 10 and 11 into hole 8 on lower fairing left side REMOVING THE SIDE PANELS u Remove the rider saddle see page 111 REMOVING THE RIDER SADDLE u Release and remove the screw 1 u Release and remove the screw 1 u Unscrew and remove the screw 2 remove the front screw CAUTION Handle plastic and paint finished parts with care to avoid scratching or damage u Remove the side ...

Page 115: ...4 through the hole 5 in the left fairing REMOVING THE REARVIEW MIRRORS u Disconnect the direction indicator cables u Release and remove the two nuts 3 and collect the washers 4 u Ease off the rearview mirror 5 paying attention to the electrical connector CAUTION Handle the plastic and painted components with care and avoid scraping or damaging them u Remove the rearview mirror 5 u If it has fallen...

Page 116: ...parate calipers one on the left and one on the right side of the vehicle The following information may refer to only one brake caliper but is applicable to both While disassembling and reassembling the front brake calipers pay extra care not to damage the brake lines discs or pads NOTE You must use the appropriate front and rear support stands to remove the front brake calipers DISASSEMBLY u Place...

Page 117: ...he operations marked with 6 u Remove the front support stand see page 102 PLACING THE VEHICLE ON THE FRONT SUPPORT STAND WARNING After servicing the brakes always check that they operate correctly If the stroke of the lever or pedal is excessive or if you detect that the effectiveness of the brakes is reduced in any way have your vehicle serviced by your Local aprilia Dealer It may be necessary to...

Page 118: ...ny other bystanders To park the vehicle without the stand only the rear support stand may be used WARNING Never disconnect or remove the safety switch 4 without also removing the stand Disconnecting or removing the safety switch 4 only makes it possible to start the vehicle and ride off with extended stand which may result in upset and serious injuries or even death to the rider or bystanders and ...

Page 119: ...remove the screw 13 while holding the nut 15 at the rear end with a wrench u Remove the stand 1 complete with springs 2 bracket 3 stand switch 4 u Refit the screw 13 the washer 14 and the nut 15 and tighten to the specified torque NOTE Store away the complete stand the screw 11 and the washer 12 together This way you will be able to refit them correctly when you intend to use the vehicle on public...

Page 120: ...the throttle grip toward you the other closes the throttle when you rotate the grip away from you It is essential when you release the throttle grip that it automatically return to the idle position This double cable arrangement enhances safety by providing for positive closing of the throttle WARNING In the event of a throttle sticking emergency always kill the engine using the engine stop switch...

Page 121: ...th by asphyxia After you have adjusted the throttle rotate the handlebars full left and full right with the engine idling Check to ensure that the idle speed is not affected by this Also check that the throttle smoothly and fully closes when released SPARK PLUGS Carefully read page 80 MAINTENANCE CAUTION Halve service intervals when the vehicle is used in rainy or dusty conditions on rough roads o...

Page 122: ... reverse the position of the two spark plug caps Do not remove the two spark plug caps at the same time u Remove the spark plug cap 1 WARNING During this operation always wear goggles which provide your eyes with 360 protection Be very careful using compressed air jets they can cause serious personal injury if directed towards your body u Using compressed air blow all the dirt away from the base o...

Page 123: ...way The gap must be 0 024 0 028 in 0 6 0 7 mm otherwise it is necessary to replace the spark plug u Make sure the gasket 12 is in good condition TO INSTALL THE SPARK PLUG u With the gasket 12 in place screw the spark plug into the head finger tight u Tighten the spark plug with the special spark plug wrench approximately one half turn after it first snugly contacts the cylinder head Spark plug tig...

Page 124: ... switch to This will prevent accidental short circuits u Take off the cover of the auxiliary fuse box 1 u Extract all fuses one by one and check for blown fuses A blown fuse is identified by the filament 2 in the centre being broken u When you find a blown fuse determine and rectify the cause if possible before fitting a new fuse u Replace any failed fuses with a fuse of equal current rating NOTE ...

Page 125: ... and red white wires NOTE There is one spare fuse L CAUTION Extract the fuses one by one so as to avoid replacing them incorrectly during reassembly NOTE If you remove one of the 30A fuses this will set the digital clock and the red line setting to zero To reset these functions see page 34 MULTIFUNCTION COMPUTER u Remove one by one the fuse and inspect the filament 9 If it is open the fuse must be...

Page 126: ...ect the negative cable first then the positive red If your battery needs to be charged use a constant voltage or taper charger with a current rating no greater than 1 10th the capacity of the battery i e for a 50 amp hour battery the maximum charging current should be 5 amps Use of a more powerful charger cannot only damage the battery irreparably but could cause it to overheat and explode BATTERY...

Page 127: ...TTERY REMOVING THE BATTERY CAUTION When the battery is removed the digital clock and red line setting will be reset to zero See page 34 MULTIFUNCTION COMPUTER for instructions on how to set clock and red line Read page 126 BATTERY carefully u Ensure the ignition switch is in the position u Remove the rider saddle see page 111 REMOVING THE RIDER SADDLE u Release and remove the negative terminal scr...

Page 128: ...d type of recharge see table u Charge the battery using a battery charger with a current capacity of no greater than 1 10th the capacity of the battery see page 140 TECHNICAL DATA u Charge at voltage amperage and time stated below u Switch on the battery charger WARNING Wait for 5 or 10 minutes after you have finished charging the battery before reinstalling it the battery continues to produce gas...

Page 129: ... It is always advisable to reduce speed when riding at night so as to have the time necessary to avoid any obstacle and to adapt to the poorer visibility that inevitably results from darkness Failure to observe this warning can cause you to collide with another object with consequent risk of serious injury or even death NOTE The procedure described here is in compliance with the Italian standard t...

Page 130: ... the rider s ability to see any obstacle along the road while riding at night It is always advisable to reduce speed when riding at night so as to have the time necessary to avoid any obstacle and to adapt to the poorer visibility that inevitably results from darkness Failure to observe this warning can cause you to collide with another object with consequent risk of serious injury or even death N...

Page 131: ... the headlight is adjusted incorrectly This could temporarily blind oncoming cars and also reduce the rider s ability to see any obstacle along the road while riding at night It is always advisable to reduce speed when riding at night so as to have the time necessary to avoid any obstacle and to adapt to the poorer visibility that inevitably results from darkness Failure to observe this warning ca...

Page 132: ...ow beam bulbs are identical If the low beam is burned out and no spare bulb is available it is possible to substitute the highbeam bulb for the low beam bulb This should only be done to make it possible to ride a short distance at night to a shop where a new bulb can be obtained or home To replace u Place the vehicle on the stand see page 77 PLACING THE VEHICLE ON THE STAND HIGH AND LOW BEAM BULBS...

Page 133: ...clockwise to lock in place u Refit the connector 4 CAUTION Never pull on the wiring to disconnect a bulb connector PARKING LIGHT BULB u Remove the front fairing see page 112 REMOVING THE FRONT FAIRING CAUTION Never pull on the wiring to extract a bulb holder u Grasp the parking light bulb holder 6 and pull to extract u Remove the bulb and fit a new bulb of equal rating NOTE Ensure that the bulb fi...

Page 134: ... overtighten or the shield will damage u Push down the bulb 3 gently and twist counterclockwise u Extract the bulb 3 from its seat CAUTION When fitting the bulb ensure that the two locating pegs fit properly into the slots in the bulb holder u Install a new bulb of equal rating CAUTION If the reflector 4 comes off its seat refit it correctly REPLACING THE LICENSE PLATE LIGHT BULB Read page 131 BUL...

Page 135: ...pull on the wiring to extract a bulb holder u Extract the license plate light bulb holder 5 u Remove the bulb and fit a new one with equal rating NOTE Ensure that the bulb fits correctly into the bulb holder 5 APRum_RSV1000R 06_ book Page 135 Monday February 6 2006 2 48 PM ...

Page 136: ...cle is being transported it must be kept in a vertical position firmly tied down and with the wheels blocked Transport your vehicle in neutral gear only Failure to heed this warning could cause serious damage to the transmission due to vibration of the transport truck DRAINING THE FUEL TANK CAUTION Never drain the fuel tank either partially or completely This may cause damage to the inner componen...

Page 137: ...inary checking operation see page 68 PRELIMINARY CHECKING OPERATIONS CHART CAUTION To clean the lights use a sponge soaked with water and a neutral detergent rubbing the surfaces delicately and rinsing frequently with plenty of water Polish with silicone wax only after having carefully washed your vehicle Do not use polishing pastes on matt paints Do not wash the vehicle in direct sunlight especia...

Page 138: ...atment of these parts might damage After washing the vehicle always KEEP POLLUTING SUBSTANCES AND COMPONENTS AWAY FROM CHILDREN DISPOSE OF POLLUTING SUBSTANCES AND COMPONENTS PROPERLY XRemove the plug 1 to ensure that any water or other contaminant that may have accumulated inside the air cleaner case is drained LONG PERIODS OF INACTIVITY CAUTION If this vehicle is not used for more than twenty da...

Page 139: ...can lead to serious burns XPlace a plastic bag over the outlet pipe of the muffler and tape or tie it tight NOTE You must use the appropriate front and rear support stands to store your vehicle so that both tires are raised from the ground XPlace the vehicle on the appropriate rear support stand see page 101 PLACING THE VEHICLE ON THE REAR SUPPORT STAND XPlace the vehicle on the appropriate front ...

Page 140: ... Compression ratio 11 8 0 5 1 Starting electric Engine idling rpm 1 250 100 rpm Clutch multidisc in oil bath with hydraulic control on the left side of the handlebar and PPC device Lubrication system dry pan with separate oil tank and cooling radiator Air cleaner with dry filter cartridge Cooling liquid cooled GEARBOX Type Mechanical 6 gears with foot control on left side of engine CAPACITY Fuel r...

Page 141: ... FRAME Type Double beam frame inclined with light alloy cast elements Rake 25 Trail with front tire 120 70 4 in 101 7 mm SUSPENSIONS Front upside down telescopic adjustable fork with hydraulic operation fork leg Ø 1 69 in Ø 43 mm Stroke 4 72 in 120 mm Rear double sided aluminium alloy swinging arm with progressive linkage and APS system Hydro pneumatic shock absorber with adjustable compression re...

Page 142: ...1 180 55 ZR 17 s 250 2 5 280 2 8 200 2 0 Rear METZELER SPORTTEC M1 190 50 ZR 17 s 250 2 5 280 2 8 200 2 0 QQ Front METZELER RENNSPORT 120 70 ZR 17 s 230 2 3 250 2 5 210 2 1 Rear METZELER RENNSPORT 180 55 ZR 17 s 250 2 5 280 2 8 200 2 0 QQ Rear METZELER RENNSPORT 190 50 ZR 17 s 250 2 5 280 2 8 200 2 0 QQ Front MICHELIN PILOT POWER A 120 70 ZR 17 TL s 230 2 3 250 2 5 QQ Rear MICHELIN PILOT POWER T 1...

Page 143: ... 12 V 500 W BULBS Low beam halogen 12 V 55 W H11 x 2 Highbeam halogen 12 V 55 W H11 x 2 Front parking light 12 V 5 W x 2 Direction indicators 12 V 10 W Amber License plate light 12 V 5 W Stop rear parking lights LED Rev counter light LED Left multifunction display LED WARNING LIGHTS Neutral LED Direction indicators LED Fuel reserve LED Highbeam LED Stand down LED General warning LED Red line LED I...

Page 144: ...rking temperature range 30 C 140 C dripping point 150 C 230 C high protection against corrosion good resistance to water and oxidation Protection of battery poles Neutral grease or Vaseline Spray grease for chains recommended CHAIN LUBE WARNING Use new breake fluid only Do not mix different makes or types of oil without having checked bases compatibility Brake fluid recommended BRAKE 5 1 DOT 4 WAR...

Page 145: ...145 NOTE use and maintenance RSV 1000 R RSV 1000 RFACT USA USA ASK FOR ONLY ORIGINAL SPARE PARTS APRum_RSV1000R 06_ book Page 145 Monday February 6 2006 2 48 PM ...

Page 146: ... N B B Bi B G B B G N B N B 1 2 3 V N V N A Ar Ar Az Gr V R V Ar V R M B C D F E 1 3 2 X2 X1 L H L H S S S Bi N Bi B G Gr Az B R B B B B B B V M Vi Bi Bi B Bi B Vi N V R R Bi B Bi G Az Bi Bi N Ar Az R Bi G Ar N B V G R Ro B V V N R Bi G G Gr V G V V G V Gr M G G B G V G Gr B G V G Gr Az B Ar N R N R N M N Ar G N R Bi Ar V M B V R N Bi B V Bi Gr R M V R N Gr Bi Bi M V B V B N Ar V B V B V B V M V R...

Page 147: ...lant thermistor 39 Automatic choke 40 Intake pressure sensor 41 Atmospheric pressure sensor 42 Throttle sensor 43 Twin coil 44 Front cylinder spark plug 45 Rear cylinder spark plug 46 Front cylinder injector 47 Rear cylinder injector 48 Camshaft sensor 49 Pick up 50 Engine Control Unit ECU 51 Front left direction indicator 52 Left headlight 53 Right headlight 54 Parking light 55 Left low beam bulb...

Page 148: ...ion on the Official Dealer and or Service Centre nearest you please consult the Yellow Pages or the map provided at our web site www aprilia com When you demand aprilia Original Parts you are purchasing products that have been developed and tested as early as the vehicle design stage aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and lon...

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