APRILIA ENJOY CITY Workshop Manual Download Page 1

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Workshop manual

Enjoy Racing
Enjoy City

aprilia s.p.a.

Via G. Galilei, 1
30033 Noale (VE)
Tel. +39 (0) 41 - 5829111
Fax +39 (0) 41 - 441054
www.aprilia.com
www.serviceaprilia.com
Italy

8000086

1037Y

oduced by

For

nacette (PI) - IT

Summary of Contents for ENJOY CITY

Page 1: ...Workshop manual Enjoy Racing Enjoy City 1037Y...

Page 2: ...major technical modifications and changes in repairing procedures Such modifications will be covered in later editions of this manual Should any need or doubt arise about repairing and checking techn...

Page 3: ...PROTECTION 21 RECHARGING SAFETY 22 BATTERY RECHARGING PROCEDURE 22 RECHARGING THE BATTERY AFTER REMOVING IT FROM THE BICYCLE 22 RECHARGING THE BATTERY DIRECTLY ON THE BICYCLE 22 LED INDICATIONS 23 RE...

Page 4: ...EBAR ANGLE City Version 37 REMOVING THE FRONT WHEEL ASSEMBLY 38 CHECKING THE FRONT WHEEL 38 REFITTING THE FRONT WHEEL 39 REMOVING THE BRAKE LEVERS 39 REMOVING THE FRONT BRAKE CABLE 40 REMOVING THE FRO...

Page 5: ...icle Opening the battery in order to gain access to the cells makes the warranty null and void Replace the battery if it has remained flat for a long time CAUTION CAUTION If the bicycle is stored in a...

Page 6: ...e same time pay attention to the safety of each of them BEFORE REMOVING COMPONENTS Remove any dirt mud dust and foreign bodies from the vehicle before removing any components Use the tools specially d...

Page 7: ...before fitting them Check that every component has been fitted properly After repairing or servicing any parts carry out preliminary checks and test the vehicle on private ground or in a low traffic...

Page 8: ...void distortion and or improper mating tighten screws and bolts by following these steps Screw in all fastenings manually Tighten diametrically opposite fastenings A B C D by applying half the prescri...

Page 9: ...al crank extractor Hub bearing adjusting sole spanner Front sprocket removing tool Pedal crank shaft fixing ring nut fastening tool Free wheel removing tool Free wheel fitting and removing tool Shears...

Page 10: ...ERY CHARGER Output current Output voltage Input current Input voltage Recharging method Output detection Operating temperature range Recommended temperature range 3 5 Adc 5 32 Vdc 2 2 A 100 120 Vac or...

Page 11: ...ENERAL INFORMATION Check after the first 500 km 312 mi and then every 500 km 312 mi or 6 months Carefully check all fastenings and especially those that are critical for safety namely handlebars handl...

Page 12: ...d where appropriate LOCTITE Fastenings highlighted in grey play a key role in safety WARNING PEDAL CRANKS FIXING SCREWS ON DRIVE SHAFT STAND HANDLEBAR CONNECTION STEERING SET SCREWS RACING VERSION MOT...

Page 13: ...ttery middle is too low Motor drive circuit or supply circuit shorted Excess current alarm Motor drive circuit dam aged MOS FET output damaged shorted MOS FET output damaged circuit open SOLUTION Char...

Page 14: ...too high Ambient temperature lower than 0 C or higher than 30 C Battery jammed by object Main switch not set to OPEN Set the main switch to ON Ensure that the battery is secure Fully recharge the bat...

Page 15: ...avoid dirt buildup Tighten any loose nuts and bolts Monthly Check wheels and have the bicycle shop true them if necessary Replace brake shoes if they are worn down past the grooves Clean chain deraill...

Page 16: ...s thor oughly clean them of any rust grease dirt or dust Grease all exposed parts that are subject to rust The points to lubricate are shown in the LUBRICA TION CHART LUBRICATION CHART KEY TO LUBRICAT...

Page 17: ...MPORTANT Tampering with vehicle serial num bers is subject to severe penalties In particular tampering with the frame number immediately voids the warranty FRAME NUMBER The frame number is stamped on...

Page 18: ...GRIP 36 SADDLE NOTE ENJOY RACING VERSION IS WITHOUT ITEMS N 3 5 18 22 23 24 KEY TO COMPONENTS 1 FRONT WHEEL 2 FRONT SUSPENSION FORK 3 FRONT MUDGUARD 4 FRONT BRAKE 5 FRONT LAMP 6 BRAKE LEVER 7 GRIP SH...

Page 19: ...R SWITCH Features 1 There are 3 positions for the key 1 position OFF With key turned to this position the power supply is switched off but the battery set is still locked on the body of the bike 2 pos...

Page 20: ...MAL position The assistance will be automati cally off when the speed reaches about 24 km hr 15 mi hr NO BRAKE BRAKE SWITCH 1 When you are not braking please make sure the brake levers Right and Left...

Page 21: ...e led indicator may display a charge which is too low when The ambient temperature is too low The driving conditions are very hard e g during a strong up hill A charge which is too high may be display...

Page 22: ...hours BATTERY CHARGER PROTECTION Do not short circuit the battery charger output Use the battery charger in a well ventilated place Only use NiMh Nickel Metal Hydride batteries 1 2 V 20 units 13 000...

Page 23: ...ARGING THE BATTERY AFTER REMOVING IT FROM THE BICYCLE Remove the battery as described in the section REMOVING THE BATTERY Rotate dust cap 1 and insert battery charger plug 2 into the battery socket En...

Page 24: ...heck that the battery charger plug is properly inserted in the battery socket Check the direct current fuse Check the condition of the battery If the recharge LED orange light blinks The battery tempe...

Page 25: ...pulling handle 4 REMOVING THE SIDE FAIRINGS Read through the section PRECAUTIONS AND GENERAL INFORMATION Remove the battery as described in the paragraph REMOVING THE BATTERY N B The following procedu...

Page 26: ...related cable from the clamps and finally remove the function switch 1 2 3 CHECKING THE FUNCTION SWITCH Using a multimeter check the continuity of the wires with the switch set to different positions...

Page 27: ...the brake lever is being pulled Check that when released the brake levers return to their home positions without problems REMOVING THE POWER SWITCH Read through the section PRECAUTIONS AND GENERAL IN...

Page 28: ...ecks described in the TROUBLE SHOOTING table Check the other electrical components by following the procedures described in the related paragraphs Check the condition of the controller wiring If neces...

Page 29: ...MOVING THE SIDE FAIRINGS Detach three way electrical connector 1 green and disengage the cable from the clamp Remove screw 2 and pull out battery condition indicator 3 MALFUNCTION TYPES LED malfunctio...

Page 30: ...the two screws 2 Loosen screw 3 without removing it Rotate chain guard 4 backwards and then remove it Levering derailleur 5 as shown in the figure remove chain 6 from the sprocket Loosen and remove c...

Page 31: ...nd torque sensor electrical connectors 14 and 15 respectively While supporting the power plant completely remove screw 13 Loosen and remove the three screws 12 Remove power plant 16 paying attention t...

Page 32: ...the power plant as described in the para graph REMOVING THE POWER PLANT While replacing the pedal cranks pay special attention to the threads IMPORTANT The following procedure also applies to the cra...

Page 33: ...gs 7 fitted to studs 8 and if necessary replace them Disconnect electric motor 6 from the drive unit Remove drive gear 9 Check the condition of gasket 10 and if necessary replace it Rotate crown 11 so...

Page 34: ...and toothed wheel 17 interacting with the torque sensor REMOVING THE TORQUE SENSOR Read through the section PRECAUTIONS AND GENERAL INFORMATION Remove the power plant as described in the para graph R...

Page 35: ...easurements to be taken Perform the checks with a multimeter Ensure that the battery is charged and that the sensor is properly connected to the controller Lock the rear wheel WITHOUT using the rear b...

Page 36: ...ck wires of the sensor Set the main switch to ON Measure the voltage between the red and black wires The voltage should be 12 2 V if the voltage is different check the wiring or replace the controller...

Page 37: ...verse procedure to the disassembly 7 8 14 13 11 12 10 9 Loosen the two screws 4 without removing them Loosen screw 5 Remove the cable from the front brake so as to disengage the fork While supporting...

Page 38: ...oosen nut and counternut 1 loosen screw 2 and adjust the height of the handlebar lug After completing the adjustment follow the reverse procedure for the fastening 1 2 ADJUSTING THE STEERING PLAY Raci...

Page 39: ...nt quick clamp lever 3 Hold nut 4 and rotate lever 3 until wheel 5 can be disengaged from fork 6 CAUTION 2 1 5 3 4 6 CHECKING THE FRONT WHEEL Check the condition of all components and in particular of...

Page 40: ...to compress the fork This will allow the fork rods to settle properly After replacing the wheel repeatedly actuate the front brake lever and check the operation of the brake system Check the alignmen...

Page 41: ...RONT BRAKE ASSEMBLY Read through the section PRECAUTIONS AND GENERAL INFORMATION Put the vehicle on the stand Turn the power switch to OFF Remove the cable from the assembly as described in the paragr...

Page 42: ...the section PRECAUTIONS AND GENERAL INFORMATION When removing and refitting the wheel take care not to damage other parts of the vehicle Detach cable guide tube 1 which is anchored to brake arm 2 afte...

Page 43: ...ue to a reduction in spoke tension If after the spokes have been tensioned the runout still exceeds the limit replace rim 1 and the spokes Maximum radial and axial runout 1 2 mm 0 047 in TYRE Check th...

Page 44: ...r switch to OFF Detach cable guide tube 1 which is anchored to brake arm 2 after manually bringing the brake unit into braking position Loosen screw 3 to allow the cable to be removed Align the slotte...

Page 45: ...in the paragraph ADJUSTING THE FRONT BRAKE REMOVING THE DERAILLEUR ASSEMBLY Read through the section PRECAUTIONS AND GENERAL INFORMATION Put the vehicle on the stand Turn the power switch to OFF Remo...

Page 46: ...connectors to battery charger 30A 30A 5A 1 2 3 T OV 24V T1 T2 OV 24V VM VM G OV T1 24V R Bl N R R Bl N T2 OV V R R G Ar R N N Ar G BL BL R Bl N R Bl V BRAKE OV 12V OV SPDIN SW1 e YSW2 LOCK 24V 12V TOQ...

Page 47: ...Release 00 2000 11 46 Enjoy NOTE...

Page 48: ...Release 00 2000 11 47 Enjoy NOTE...

Page 49: ...Release 00 2000 11 48 Enjoy NOTE...

Page 50: ...aprilia s p a Via G Galilei 1 30033 Noale VE Tel 39 0 41 5829111 Fax 39 0 41 441054 www aprilia com www serviceaprilia com Italy 8000086 Produced by Fornacette PI ITALY...

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