Apricus AP250GLE Installation Manual Download Page 4

                          Issue Date: 01.06.16 

 

     

   Review Date: 01.06.16  

H0024 028626 A  

Installation Manual for EHW Tanks: MAN_INST_TANK_SRT(AA)|4

 

CHAPTER 2:

 

WARNINGS 

AND 

PRECAUTIONS 

2.1 INSTALLER REQUIREMENTS 

Installation of a system must be completed by a licensed 
plumber and in accordance with the requirements listed 
below,  as  well  as  any  relevant  local  standards  and 
regulations. 

 

AS/NZS  3500.4  -  National  Plumbing  and  Drainage 
Code 

 

AS/NZS  4234.2008    -  Heated  Water  Systems    - 
Calculation of Energy Consumption 

2.2 OCCUPATIONAL HEALTH AND SAFETY 

The  installer  must  adhere  to  occupational  health  and 
safety  guidelines  and  other  relevant  industry 
associations. Under no circumstances should any installer 
attempt  to  install  an  Apricus  Electric  Hot  Water  (EHW) 
Tank without reading and understanding this installation 
manual. For any queries Apricus staff may be contacted 
on 1300 277 428. 

2.3  OVER  PRESSURE  AND  TEMPERATURE 
PROTECTION 

2.3.1 PTRV 

Any  system  design  must  allow  a  means  of  pressure 
release at no more than 850kPa, using a PTRV. The PTRV 
must have a downward direction copper pipe connected 
that is open to the atmosphere, running the expelled hot 
water or air to a safe, frost free and appropriate drainage 
location. From time to time the PTRV may discharge small 
amounts of water under normal operations, this can be 
up to 10% of tank capacity. If the tank is installed indoors, 
a  safe-tray  must  be  installed  beneath  the  EHW  tank  to 
safely collect any water expelled from the PTRV. 

2.3.2 MAINS PRESSURE CONTROL 

Where the mains supply pressure can exceed or fluctuate 
beyond the pressure of 500kPa, a pressure-limiting valve 

must  be  fitted  to  the  cold  mains  line.  The  device  is 
installed  after  the  duo  valve  (isolation  valve  and  check 
valve) and should have a pressure limit of 500kPa. 

In  some  states  it  is  a  mandatory  requirement  that  an 
expansion control valve be fitted on the cold mains line 
to provide a form of pressure relief. A separate drain line 
must be run for this relief valve (as per AS/NZS 3500). If 
unsure please check with the local authority. 

Apricus  recommends  the  use  of  an  ECV  on  every 
installation.  

2.4 WATER QUALITY  

2.4.1 WATER QUALITY THRESHOLDS 

Water quality is an important aspect of system lifetime. 
For  the  system  to be  warranted,  the  water  used  in  the 
system must meet the requirements outlined in Table 1. 

Table 1 Water Quality Threshold Values 

Total Dissolved Solids 

< 600 mg/L or ppm 

Total Hardness 

< 200 mg/L or ppm 

Electrical Conductivity 

< 850 µS/cm 

Chloride 

< 250 mg/L or ppm 

pH Level 

Min 6.5 to Max. 8.5 

Magnesium 

< 10 mg/L or ppm 

Sodium 

< 150 mg/L or ppm 

 

If in doubt contact your local water authority or have a 
water test completed. In areas of poor water  quality all 
major  components  will  have  a  reduced  life  due  to  the 
hardness of the water. In areas with "hard water" (>200 
mg/L  or  ppm),  it  is  advised  to  install  a  water  softening 
device to ensure the long term efficient operation of the 
system is met. It is also advisable that a glass-lined tank is 
used as opposed to a stainless steel tank, since the glass-
lined  tank  has  a  sacrificial  anode  to  protect  from 
corrosion. Apricus recommend the anode be inspected at 
least every three (3) years, and serviced as required. 

Summary of Contents for AP250GLE

Page 1: ...Issue Date 01 06 16 Review Date 01 06 16 H0024 028626 A Installation Manual for EHW Tanks MAN_INST_TANK_SRT AA 1 Apricus Solar Hot Water Installation Manual For Electric Hot Water Tanks Solar Ready...

Page 2: ..._SRT AA 2 CONTENTS CHAPTER 1 INTRODUCTION 3 CHAPTER 2 WARNINGS AND PRECAUTIONS 4 CHAPTER 3 SITE INSPECTION 6 CHAPTER 4 COMPONENT INSPECTION 7 CHAPTER 5 SYSTEM PLUMBING 8 CHAPTER 6 COMMISSIONING 11 CHA...

Page 3: ...d Tube functions to harness the solar energy by capturing and retaining the heat due to the presence of the vacuum Flow Line The plumbing line running from tank solar flow port to the inlet of the col...

Page 4: ...ROL Where the mains supply pressure can exceed or fluctuate beyond the pressure of 500kPa a pressure limiting valve must be fitted to the cold mains line The device is installed after the duo valve is...

Page 5: ...ery important that the auxiliary boosting system remains on It will only activate if the temperature falls below the temperatures outlined 2 5 EHW TANK 2 5 1 HYDROGEN BUILD UP Glass lined vitreous ena...

Page 6: ...For glass lined tanks consider the positioning of the tank to allow room for anode removal and replacement maintenance The storage tank must be installed in a properly drained safe tray where leakage...

Page 7: ...an electric element Ensure the tank has two brass plugs 4 2 NECESSARY COMPONENTS Ensure that the following components have been sourced for the installation These are not provided as a standard with t...

Page 8: ...ATERIAL AND PIPE SIZE For domestic installations the recommended pipe is copper and the size is Two factors affect the choice of pipe sizing the flow rate and pressure drop These two factors are close...

Page 9: ...ECV Pressure Reducing Valve Four Way Cross Figure 2 Mains Line Valves The set of mains line valves can be purchased as a kit from Apricus and provides the above components with insulating jackets to...

Page 10: ...extracted to be supplied to the household 5 3 1 5 SENSOR PORTS When solar DHW system is set up the sensors must be coated with heat transfer paste and inserted through the cable gland into the approp...

Page 11: ...er all the plumbing connections have been made EHW tank needs to be filled with water and purged of air To fill the system 1 Open the cold mains line and fill up the tank and open the hot water outlet...

Page 12: ...he electrical element will be required to be directly connected to a 240V AC 50Hz mains power supply Flexible conduit is required to enclose any exposed electrical cables to the storage unit 7 2 2 THE...

Page 13: ...us EHW tank ensure that each of the following processes is carried out prior to leaving the site 8 1 CHECKLIST PRIOR TO LEAVING INSTALLATION SITE EHW tank check Check all connections for leaks and tha...

Page 14: ...sue Date 01 06 16 Review Date 01 06 16 H0024 028626 A Installation Manual for EHW Tanks MAN_INST_TANK_SRT AA 14 CHAPTER 9 APPENDIX 7 1 3 6 5 4 2 Figure 4 Typical Electric boosted solar hot water syste...

Page 15: ...or adverse water conditions including excessive water pressure or temperature neglect of any kind or otherwise as a result of any use of the Unit contrary to the product manual or other instructions p...

Page 16: ...annot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are als...

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