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DTR.APCE.APRE.02

(ENG)

 

 
 
 

APLISENS 

 
 

MANUFACTURE OF PRESSURE TRANSMITTERS 

AND CONTROL INSTRUMENTS

 

 
 

 

 

USER’S MANUAL 

 

 

 

SMART PRESSURE TRANSMITTER 

type:

 APCE-2000, APCE-2000G

 

 

SMART DIFFERENTIAL PRESSURE TRANSMITTER 

 type: 

APRE-2000, APRE-2200, APRE-2000G

 

 

 

 

 
 
 
 
 

Edition D4 

 
 

 

 
 
 
 

WARSAW FEBRUARY 2019

 

APLISENS S.A.   03-192 Warszawa,  ul. Morelowa 7 

tel. +48 22 814 07 77;   fax +48 22 814 07 78 

www.aplisens.pl,  e-mail:  [email protected] 

Summary of Contents for APCE-2000

Page 1: ... S MANUAL SMART PRESSURE TRANSMITTER type APCE 2000 APCE 2000G SMART DIFFERENTIAL PRESSURE TRANSMITTER type APRE 2000 APRE 2200 APRE 2000G Edition D4 WARSAW FEBRUARY 2019 APLISENS S A 03 192 Warszawa ul Morelowa 7 tel 48 22 814 07 77 fax 48 22 814 07 78 www aplisens pl e mail aplisens aplisens pl ...

Page 2: ...pections If a device is not functioning correctly disconnect it and send it for repair to the manufacturer or to a firm authorized by the manufacturer In order to minimize the risk of malfunction and associated risks to staff the device is not to be installed or used in particularly unfavourable conditions where the following dangers occur possibility of mechanical impacts excessive shocks and vib...

Page 3: ... SPARE PARTS 18 11 1 PERIODIC SERVICE 18 11 2 UNSCHEDULED INSPECTIONS 18 11 3 CLEANING THE DIAPHRAGM SEAL OVERLOADING DAMAGE 18 11 4 SPARE PARTS 18 12 PACKING STORAGE AND TRANSPORT 18 13 GUARANTEE 19 14 ADDITIONAL INFORMATION 19 14 1 RELATED DOCUMENTS 19 14 2 RELATED STANDARDS 19 15 FIGURES 19 FIG 1 APCE APRE TRANSMITTERS BLOCK DIAGRAM 19 FIG 2 ELECTRICAL CONNECTIONS FOR APCE APRE TRANSMITTERS 20 ...

Page 4: ...0077X 3 Identifying marks Intrinsically safe transmitters are provided with a rating plate containing the information specified in paragraph 4 of DTR APCE APRE 02 ENG and also at least the following CE mark and number of notified body 1453 in the case of GIG KDB Ex mark designation of explosion protection design certificate number Values of parameters such as Ui Ii Pi Ci Li Marking of electrical a...

Page 5: ...supply from a source with trapezial characteristic see Fig 2 UQ 48V Uo 24V Io 0 1A Po 1 2W Uo Rw Iz Uq Rw1 Rw2 ID Uo I Ui Ui Fig 2 Power supply from a source with trapezial characteristic If Uo then UQ Rw Pi Power supply with rectangular output characteristic The supply of power from a source with a rectangular output characteristic means that the voltage of the Ex power supply remains constant un...

Page 6: ... 5 6 PQR 9 8 0 RE PF PV F4 _ Ro Z Safe area 1 _ To measure the transmitter output current without disconnecting the measuring circuit connect a milliammeter to control terminals 1 and 3 Ex communicator cable gland PG 9 cable gland cable 6 8 mm 7 Basic requirements according to EN 60079 25 for type A and B leads used to connect the transmitter to the power supply and measurement circuit 7 1 Thickne...

Page 7: ...te on request d User Manual numbered DTR APCE APRE 02 ENG Documents b c and d are accessed at www aplisens pl 3 APPLICATIONS AND MAIN FEATURES 3 1 The APCE pressure transmitter series are designed to measure gauge pressure vacuum pressure and absolute pressure of gases vapours and liquids including corrosive substances 3 2 Differential pressure transmitters APRE 2000 series are used to measure liq...

Page 8: ...other HART converter and your PC with Report 2 program see p 10 2 4 Resistance required for HART communication min 240 Load resistance RLmax Ω Response time 16 230ms programmable Additional electronic damping 0 30s Error due to supply voltage changes 0 002 FSO 1V Voltage for insulation testing 500 VAC or 750 VDC see 9 4 Excess voltage protection see 9 4 5 1 2 APCE APRE Permitted environmental cond...

Page 9: ... 300bar 0 30MPa 3bar 300kPa 100 1 450bar 45MPa 4 0 160bar 0 16MPa 1 6bar 160kPa 100 1 450bar 45MPa 5 0 70bar 0 7MPa 0 7bar 70kPa 100 1 140bar 14MPa 6 1 70bar 0 1 7MPa 0 71bar 71kPa 100 1 140bar 14MPa 7 0 25bar 0 2 5MPa 0 25bar 25kPa 100 1 50bar 5MPa 8 0 7bar 0 0 7MPa 0 07bar 7kPa 100 1 14bar 1 4MPa 9 1 25bar 0 1 2 5MPa 0 26bar 26kPa 100 1 50bar 5MPa 10 1 7bar 100 700kPa 0 08bar 8kPa 100 1 14bar 1 ...

Page 10: ...ure 7a G1 2 type connector with G1 2 thread see figure 8a available for PED version GP type connector with G1 2 thread available for PED version CG1 type connector with G1 thread and flush diaphragm see figure 8e available for PED version RM type connector with M20x1 5 thread with radiator RP type connector with M20x1 5 thread with hole Φ12 with radiator G1 4 type connector with G1 4 thread with h...

Page 11: ...m configurable range dependent on the actual vertical spacing of diaphragm seals m Static pressure limit 160 160 mbar 0 1 mH2O 1 7m 1 6 vertical spacing of sealsx94 mH2O 40bar 0 5 0 5 bar 0 5 mH2O 6m 5 vertical spacing of sealsx1 04 mH2O 40bar 1 6 2 bar 1 5 mH2O 15m 20 vertical spacing of sealsx1 04 mH2O 40bar 1 6 16 bar 1bar 15m 16bar 40bar 5 4 2 APRE 2200 Metrological parameters Accuracy 0 1 FSO...

Page 12: ...ystem APCE electronic pressure transmitters and APRE electronic differential pressure transmitters work by converting changes in the resistance of a piezoresistance bridge which are proportional to the pressure difference being measured into a standard current signal The active sensing element is a silicon diaphragm with four bridge piezoresistors separated from the medium by a sealing diaphragm a...

Page 13: ...or 6 3 1 The PD type connector figure 3 is located on the top of the casing Ø51 pipe and sealed with a rubber washer 6 3 2 Transmitters with a PZ type connector figure 4 have a terminal box connected permanently to the casing The box is closed with a lid and has an external and internal earthing terminal Mounted on the inside a terminal block is equipped with additional control terminals galvanica...

Page 14: ...eals are non conductive layer applied on conductive surface Transmitters in this version should be installed in locations with no possibility of electrostatic charging In particular through contact with electrified dust falling or exhaled from devices operating nearby For Exi version are valid data by Appendix Ex 02 7 5 Mechanical Vibration Corrosive Media 7 5 1 Transmitters should correctly work ...

Page 15: ...nector figure 10 are designed for installation on 3 valve or 5 valve manifolds to a 2 pipe or to a flat surface using an fastener C 2 fig 17 or U fig 18 It is not permitted to unscrew the screws fixing the C type connection covers Interference will result in loss of warranty 8 3 APRE 2000G Installation and connections 8 3 1 The economy version of the APRE 2000G transmitter can be mounted on a wall...

Page 16: ...nt of the signal wire leading to the PG 11 PG 9 cable gland into a protective loop to prevent condensation from running down in the direction of the gland 9 3 Connections for transmitters with terminal box PZ type connector The transmitters with PZ type connectors should be connected by linking the signal wires to a terminal block as shown in figure 2a and 2b Carefully screw in the cover and cork ...

Page 17: ...the following a unit in which the measured pressure is expressed on the display b upper end point of the set range c lower end point of the set range d time constant e type of characteristic curve linear or radical Parameters of an informational nature which cannot be altered include the following f upper limit of the maximum range g lower limit of the maximum range h minimum range 10 2 2 Other id...

Page 18: ...D4 16 DTR APCE APRE 02 ENG 10 2 5 Configuration of the APRE 2200 transmitters to measure the level density of liquid and phase boundary ...

Page 19: ...D4 17 DTR APCE APRE 02 ENG ...

Page 20: ...the transmitter itself The only permitted method is the dissolving of sediment 11 3 2 Sometimes transmitters malfunction due to damage caused by overloading e g in case of application of excessive pressure freezing or solidification of the medium action of a hard object such as a screwdriver on the diaphragm Usually in such cases the symptoms are such that the output current falls below 4mA or ris...

Page 21: ...3 Degrees of protection provided by enclosures IP Code PN EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use General requirements PN 82 M 42306 Screwed connectors of pressure gauges PN 81 M 42009 Automatics and industrial measurements The packing the storage and transport of devices General requirements PN EN 1092 1 2004 U Flanges and their joints Ci...

Page 22: ...o at least 240 Communicator should be connected to current loop as at Fig 2b It may be made both in connecting box or to transmitter terminals Connecting the communicator Terminal 3 TEST_SIGNAL Terminal 2 minus Terminal 1 plus internal Earthing terminal Earthing terminal measurement to power supply system 2 1 F4 F1 F2 F3 ABC 1 4 7 STU JKL DEF GHI 3 2 VWX MNO YZ 5 6 PQR 9 8 0 RE PF PV F4 4 20 mA Co...

Page 23: ...D4 21 DTR APCE APRE 02 ENG Fig 3 APCE 2000 transmitter with PD connector a Standard version b HS version ...

Page 24: ...D4 22 DTR APCE APRE 02 ENG Fig 4 APCE 2000 transmitter with PZ connector ...

Page 25: ...h M20x1 5 thread Fig 5b Socket for use with transmitters with M type connector Fig 6a P type connector with M20x1 5 thread Fig 6b Socket for use with transmitters with P type connector P Fig 7a CM30x2 type connector with flush diaphragm with M30x2 thread Fig 7b Socket for use with transmitters with CM30x2 type connector with flush diaphragm Fig 7c Weldable fitting ring for use with transmitters wi...

Page 26: ... 21 5 0 2 1 25 Fig 8 G1 2 and G1 Process connections Fig 8a G1 2 type connector with G1 2 thread Fig 8b Socket for use with transmitters with G1 2 type connector Fig 8c CG1 2 type connector with flush diaphragm with G1 2 thread Fig 8d Weldable fitting ring for use with transmitters with CG1 2 type connector Material 316Lss Order code Socket CG1 2 Fig 8e CG1 type connector with flush diaphragm with...

Page 27: ...94 5 L 15 H M20x1 5 SW27 176 157 IP66 PZ electrical terminal DIN 43650 IP65 PD electrical connector with C type nut by order Straight connector Flat seal as in Fig 4 Cable as in Fig 3 Fig 9 APRE 2000 differential pressure transmitter with P type connector ...

Page 28: ...D4 26 DTR APCE APRE 02 ENG Fig 10 APRE 2000 differential pressure transmitter with C type vented covers Fig 11 APRE 2000 differential pressure transmitter with a single direct diaphragm seal examples ...

Page 29: ...APRE 02 ENG Fig 12 APRE 2200 differential pressure transmitter with two remote diaphragm seals examples Fig 13 APRE 2200 differential pressure transmitter with direct diaphragm seal and remote diaphragm seal examples ...

Page 30: ...smitter industrial version with C type process connector to mount together with a valve manifold or weldable impulse line connectors An example with PZ type electrical connector b APRE 2000G transmitter economical version with PCV type process connector c APCE 2000G APRE 2000G transmitter with GP or P type process connector G1 2 or M20x1 5 thread ...

Page 31: ...D4 29 DTR APCE APRE 02 ENG Fig 15 Additional equipment for fitting of pressure transmitters ...

Page 32: ... a vertical or horizontal pipe Tube Assembly Kit Fastener Ø25 made by APLISENS for fitting differential pressure transmitters with P type connector on a Ø25 pipe see catalogue cards Fitting accessories APRE 2200 transmitter with PD or PZ type connector Fastener C2 for fitting differential pressure transmitters with C type connection to a 2 pipe or to a wall see catalogue cards Fitting accessories ...

Page 33: ...D4 31 DTR APCE APRE 02 ENG Fig 18 Example how to install the APRE 2000 transmitter with a valve manifold to a wall U type handle made from 3 mm metal sheet for mounting the valve manifold ...

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