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800-248-8498

800-248-8498

WWW.AMERICANPILEDRIVING.

WWW.AMERICANPILEDRIVING.

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DEEP FOUNDATION

SOLUTIONS

APE DIESEL HAMMER

SPARE PARTS MANUAL 

Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved

MODEL D80-52

 D100-52

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Summary of Contents for D100-52

Page 1: ...VING WWW AMERICANPILEDRIVING COM COM DEEP FOUNDATION SOLUTIONS APE DIESEL HAMMER SPARE PARTS MANUAL Copyright 2022 American Piledriving Equipment Inc All Rights Reserved MODEL D80 52 D100 52 A M E R I...

Page 2: ...ication may be reproduced distributed or transmitted in any form of by any means including photocopying recording or other electronic or mechanical methods without prior written permission of the publ...

Page 3: ...8 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in finding the information you re looking for A Tabl...

Page 4: ...r repair parts installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product APE makes no other warra...

Page 5: ...es regarding your equipment or this manual please consult with your APE dealer for the latest available information Using this Parts manual Refer to the Table of Contents for the page location of appl...

Page 6: ...AMMER FEATURES BENEFITS 12 LUBRICATION INSTRUCTIONS 14 WARNING LABELS 15 DIESEL PILE HAMMER D80 52 D100 52 16 CYLINDER LOWER PART ASSEMBLY 18 FUEL INJECTION DEVICE ASSEMBLY 20 VARIABLE DELIVERY FUEL P...

Page 7: ...r store flammable liquids on or near the equipment 9 Insure that all lifting equipment including cranes wire rope slings hooks shackles etc are properly sized for the worst caseloads anticipated durin...

Page 8: ...hoses when the machine is in operation 24 Power Unit must always be placed on level stable ground 25 Do NOT remove Power Unit heat shields Do NOT attempt to use the Power Unit without heat shields Se...

Page 9: ...chemicals Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety messages The safety messages that are loosened could drop off the equipment Replace any safety message...

Page 10: ...ive shoes and eye protection Eye protection includes goggles or a protective face shield Always wear eye protection for cleaning the cooling system Avoid direct spraying of water on electrical connect...

Page 11: ...e equipment only at locations that have a ladder or handholds Safety Section Check for the following conditions End fittings that are damaged or leaking Outer covering that is chafed or cut Wire that...

Page 12: ...bolted connection for added strength Increased fuel and lube tank capacity which allows for extended use of hammer Bolt on Trip Stop allows for quick trip removal The Octagon shaped lower cylinder pro...

Page 13: ...e the lower end Lead Guides bolt directly to the Upper Cylinder for added support Bolt on Pusher Style hydraulic trip allows for quick attachment of hydraulic trip components for land off shore and ba...

Page 14: ...C A N P ILEDRIVING E Q U I P M E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDR...

Page 15: ...DRIVING WWW AMERICANPILEDRIVING com com Warning Labels When operating the hammer do not exceed 10 blows per inch or 120 blows per foot In cases of setting of the pile it is permitted to increase the b...

Page 16: ...Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Diesel Pile Hammer D80 52 D100 52 A M E R I C A...

Page 17: ...38 09 00 Striking Weight Piston for D100 52 1 D100 3 9137 01 00 Cylinder Lower Part Assembly For D80 52 1 D80 3 9138 01 00 Cylinder Lower Part Assembly for D100 52 1 D100 4 137 00 1 Inner Damping Ring...

Page 18: ...E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Cylinder Lower Pa...

Page 19: ...0 1 9137 01 01 Cylinder Lower Part 1 2 137 01 01 2 Cylinder Sleeve 2 3 137 01 01 3 Threaded Insert M24 24 4 136 01 01 4 Dowel Pin 40 x 75 20 5 137 01 02A Cylinder End Ring 2 Piece Assembly 1 6 137 01...

Page 20: ...2 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Injection Device Assembly A M E R I C A N...

Page 21: ...elivery Fuel Pump assembly 1 D80 1 138 02 00 Variable Delivery Fuel Pump Assembly 1 D100 2 136 02 02 Injection Valve Assembly 4 136 02 02 1 Injection Valve Body 4 3 135 02 07 3 Locking Plate 4 4 135 0...

Page 22: ...NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 02 00 Variable Delivery Fuel Pump 1 D80 138 02 00 Variable Delivery Fuel Pump 1 D100 1 135 02 05 Pump Body Complete 1 2 GB T879 1986 Dowel Pin 5 x 40 1 3...

Page 23: ...135 02 01 Switch Cam Shaft 1 16 135 02 00 11 Pressure Spring 5 5 x 20 x 1 2 1 17 135 02 00 10 Screen Pin 1 18 135 02 02 Pump Cover Assembly 1 19 135 02 04 Rope Disc Assembly 1 20 135 02 00 15 Spring 1...

Page 24: ...T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Variable Delivery Fue...

Page 25: ...35 02 06 5 Ring Type Nipple 1 12 135 02 10 Stop Valve Assembly 1 13 135 02 10 7 Valve Screw 1 14 GB T308 1989 Ball 8 731mm 1 15 135 02 10 5 Pressure spring 1 16 135 02 10 4 Threaded Plug 1 17 135 02 1...

Page 26: ...E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Cylinder Upper Pa...

Page 27: ...UMBER DESCRIPTION QTY REMARKS 9137 03 00 Cylinder Upper Part Assembly 1 1 135 03 02 Filter Elbow 2 180 03 02 Filter Elbow 2 2 135 03 04 Plug Screw Oil 1 3 135 03 05 Plug Screw Diesel 1 4 135 03 00 3 D...

Page 28: ...D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Trip Gear Complete A M E R I C A N P I L...

Page 29: ...e 2 8 137 05 00 7 Torsion Spring 1 9 137 05 00 8 Shaft 1 10 137 05 00 9 Shaft 1 11 137 05 00 10 Joint Bolt 1 12 137 05 00 11 Shaft 2 13 135 06 00 6 Locking Screw M16 x 45 4 14 137 05 01 1 Guide Body 1...

Page 30: ...E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Set Connecting Pa...

Page 31: ...g Parts Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 06 00 Set Connecting Parts Assembly 1 1 136 01 00 2 Screw M36 18 2 135 06 00 1 Stud Bolt M16 6 3 135 06 00 5 Locking Nut M16 6 4 135 06...

Page 32: ...rican Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Pump Assembly NOTE Only Active if Drill application is instal...

Page 33: ...A12 x 15 5 3x2 11 135 07 03 2 Hollow Screw A6 3x1 135 07 04 Plug Screw Assembly 1 set 12 135 07 04 1 Plug Screw 1x1 13 135 07 03 7 Round Sealing Ring 8 x 2 1x1 14 135 07 00 3 Adapter Tube to Thread 1...

Page 34: ...I P M E N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Piston Asse...

Page 35: ...com com Piston Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 1 137 08 00 Impact Block Assembly 1 2 137 08 00 1 Impact Block 1 3 137 08 00 2A Piston Ring 7 4 137 09 00 Striking Weight Piston Comp...

Page 36: ...N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Transport Protecti...

Page 37: ...ion Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 10 00 Transport Protection Assembly 1 1 136 10 01 01A Securing Clamp 1 2 135 06 00 4 Dowel Pin 40 x 75 1 3 135 06 00 2 Reduced Screw M24 1 4...

Page 38: ...N T ION MODEL D80 52 D100 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather...

Page 39: ...98 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather Line Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 137 11 00 Fuel Line Breather Line Assembly 1 1 137 1...

Page 40: ...driving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Line with Connecting Assembly A M E R I C A N P I L EDRIVING E Q U I P...

Page 41: ...01 Hose Pipe Joint 1 3 137 12 01A Hose Pipe Joint 1 4 137 12 00 3 Hose 1 0m long 2 5 137 12 00 4 Hose 5 24m long 1 6 137 12 00 9 Hose 4 8m long 1 7 137 12 00 1 Hose 0 37m long 4 8 137 12 00 11 Hose 1...

Page 42: ...WW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Tools and Accessories NO APE PART NUMBER DESCRIPTION QTY REMARKS 136 16 00 Tools and Accessories 1 1 137 16 01 Piston Ring Fitting Band 1 2 135 1...

Page 43: ...in 25 x 110 2 20 GB T879 1986 Dowel Pin 3 x 16 1 21 GB T4388 1995 Double Ended Open Spanner 30x32 1 22 GB T4388 1995 Double Ended Open Spanner 19x22 1 23 GB T4388 1995 Double Ended Open Spanner 22x24...

Page 44: ...pper brass and titanium parts and reduces friction and wear on plastic Environmentally Desirable Past contains no lead compounds traditionally found in this type of product When installing any APE equ...

Page 45: ...urrent and valid per the information available at the time of publication Please check the updated revision date at the bottom of each page American Piledriving Equipment Inc APE reserves the right to...

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