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June 2012 

Gas Controller 

 

AUTOMATIKPRODUKTER 

 

4.1.3 

System Errors 

The following system error messages are recorded: 

 

MP XX.1 Error 

 

 

 

Communication error to MPXX.1. 

Cause: 

 

 

 

 

Bus line interrupted or short circuit, MPXX.1 registered at the controller, 

                     but not addressed, Transmitter defective. 

 

 

Solution:   

 

 

 

Check line to transmitter, check transmitter address, replace transmitter. 

 

MPXX.1 > 22 mA 
MPXX.1 < 3 mA  

 

 

Sensor signal at transmitter out of the measuring range. 

 

 

Cause: 

 

 

 

 

Transmitter not calibrated, defective. 

 

 

Solution:   

 

 

 

Calibrate transmitter, replace transmitter. 

 

MPXX.2 > 22 mA 

 

 

Current signal at analog input MPXX.2 > 22 mA. 

 

 

Cause: 

 

 

 

 

Short-circuit at analog input, analog transmitter not calibrated, or defective. 

Solution:   

 

 

 

Check cable to analog transmitter, make calibration, replace the analog  

 

 

 

 

 

 

 

transmitter. 

 
 

MPXX.2 < 3 mA

  

 

 

Current signal to analog input MPXX.2 < 3 mA. 

 

 

Cause: 

 

 

 

 

Wire break at analog input, analog transmitter not calibrated, or defective. 

 

 

Solution:   

 

 

 

Check cable to analog transmitter, make calibration, replace the analog 
transmitter. 

 

PE00 Error:   

 

 

 

Internal communication error I/O Board to LCD Board. 

 

 

Cause: 

 

 

 

 

Internal error. RS 485 field bus at X10 pin 11- 12 not correct 

 

 

Solution:   

 

 

 

Check RS 485 field bus at X10 pin 11 and 12. 

 

 

 

 

 

 

 

 

 

Disconnect RS 485 bus at X10 pin 11 and 12, check function again. 

 

 

 

 

 

 

 

 

 

Replace the Gas Controller. 

 

PE 0X Error   

 

 

 

Communication error to extension module PE 0X. 

 

 

 

 

 

 

 

 

(Only active, if PE 0X is registered).  

Cause: 

 

 

 

 

PE module address not correct. (See Commissioning.) 

 

 

 

 

 

 

 

 

 

Bus line to PE 0X module interrupted. 

 

 

 

 

 

 

 

 

 

No power supply at the PE 0X module. 

 

 

 

 

 

 

 

 

 

PE module defective. 

Solution:   

 

 

 

Check and correct the PE module address. 

 

 

 

 

 

 

 

 

 

Check the bus cable and the power supply. 

 

 

 

 

 

 

 

 

Replace the PE 0X module. 

 

Maintenance:   

 

 

System maintenance is necessary. 

 

 

Cause: 

 

 

 

 

Maintenance date exceeded. 

 

 

Solution:   

 

 

 

Perform the maintenance.  

 

MPXX locked:   

 

 

This MP input is locked (MP is physically present, but cancelled by the  

 

 

 

 

 

 

 

 

operator)

 

 

 

 

Cause: 

 

 

 

 

Operator intervention. 

 

 

Solution:   

 

 

 

Eliminate the cause of a possible fault and then unlock the MP. 

Summary of Contents for CG-05

Page 1: ...AUTOMATIKPRODUKTER Gas Controller CGM CGD PCR CG 05 User s Manual June 2012...

Page 2: ...ng Mode 13 4 5 4 Horn Function 13 4 5 5 External Operation of Alarm Relay 14 4 5 6 Delay Mode of Alarm Relay 14 4 6 Menu MP Parameter 15 4 6 1 Activate Deactivate MP 16 4 6 2 Lock or Unlock MP 16 4 6...

Page 3: ...10 Define the Failure Relay 28 4 8 11 Acknowledge a Relay in Latching Mode by a DI 28 4 8 12 Power On Time 28 4 8 13 Registration of Expansion Modules 28 4 8 14 Error Indicator System Bus 29 4 8 15 An...

Page 4: ...controller The total number of connected transmitters however may not exceed 96 respectively 98 transmitters Up to five free programmable alarm thresholds are available for each transmitter For transm...

Page 5: ...s when alarm one or more alarms are active Permanently on when at least one relay is manually operated LED red Flashes when alarm two or more alarms are active Permanently on when at least one relay i...

Page 6: ...nded for the service technician of the installer to change parameters and set points All settings can be edited with this password Priority 2 fixed value not changeable With code level 2 it is possibl...

Page 7: ...errors See from point 4 1 Display of the status of actual alarms See point 4 2 Display of the relay status Manual operation of the relays Reset function of the relays See from point 4 3 Display of th...

Page 8: ...ed in addition 4 1 1 Acknowledge a Fault Attention According to the directives of the gas measuring technique accumulated errors aren t allowed to be acknowledged automatically Therefore acknowledgmen...

Page 9: ...transmitter not calibrated or defective Solution Check cable to analog transmitter make calibration replace the analog transmitter PE00 Error Internal communication error I O Board to LCD Board Cause...

Page 10: ...OFF Relay manual ON Relay in latching mode 4 3 1 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Status Relay or externally via an assigned digital inpu...

Page 11: ...addresses MP01 to MP48 are listed with the index XX 1 for the measured value of the bus transmitter and with XX 2 for the measured value of the analog transmitter MP addressing mode 98 bus transmitte...

Page 12: ...Relay Mode Definition of the relay mode Symbol Description Setting Status Function R 01 Relay No Selection of relay De energized Relay Mode De energized Relay de energized Relay energized Alarm OFF Re...

Page 13: ...two parameters time or digital input is set This function has priority to the latching mode function The following possibilities to reset are available for the alarm relay as horn relay By pressing a...

Page 14: ...to the parameter settings static flashing and energized de energized If external ON and OFF are parameterised on the same relay simultaneously and the both are active at the same time then only the si...

Page 15: ...2 Parameter analog transmitter Activate or deactivate MP See 4 6 1 Lock or unlock MP See 4 6 2 Definition of gas type unit and number of alarms at falling concentrations AF See 4 6 3 Definition measu...

Page 16: ...functionality is available from version 9 02 In the Lock Mode the function of the existing transmitter is put out of service which means there is no alarm or fault message at this measuring point Exis...

Page 17: ...apours Ex infrared Nitrogen trifluoride Percentage Empty ppm LEL ppm ppm ppm Vol ppm ppm ppm ppm ppm Vol ppm ppm ppm ppm ppm ppm F C RH ppm LEL LEL LEL ppm 0 300 0 100 0 50 0 25 0 300 0 25 0 2000 0 10...

Page 18: ...ter with non linear output signal semiconductor 4 6 6 Threshold Hysteresis For each measuring point five alarm thresholds are available for free definition If the gas concentration is higher than the...

Page 19: ...elay Each of the 5 alarms can be assigned to any physically existing alarm relay Unused alarms are not assigned to an alarm relay See also 4 8 16 Relay Multiplication Symbol Description Default Status...

Page 20: ...een tested In this menu the parameters for the long term recording of the USB device are set Main menu See 4 7 1 See 4 7 2 See 4 7 3 See 4 7 4 See 4 7 5 4 7 1 Data Logger Switch On Off Starting the lo...

Page 21: ...etc Time MP1 MP2 MP3 MP4 MP5 MP6 MP7 MP8 MP9 MP10 Or time MP1 1 MP1 2 MP2 1 MP2 2 MP3 1 MP3 2 MP4 1 MP4 2 MP5 1 MP5 2 09_50_02 0 20 20 28 0 0 0 0 09_50_03 0 20 20 28 0 25 29 0 09_50_04 0 20 20 28 0 25...

Page 22: ...itten in the file Time MP Gas CV AV A1 A1R A2 A2R A3 A3R A4 A4R A5 A5R 09_49_47 MP 02 CO 84 40 R01 80 R02 09_49_47 MP 03 CO 194 40 R01 80 R02 100 R03 120 R04 09_50_02 MP 02 CO 20 09_50_02 MP 03 CO 20...

Page 23: ...rce Error date time Error type 10_22_28 MP 79 03_30 10_20 MP79 error 13_48_28 MP 79 03_30 13_46 MP79 error The first column gives the current time the second one the error source The third column indi...

Page 24: ...1 See 4 8 2 See 4 8 3 See 4 8 4 See 4 8 5 See 4 8 5 See 4 8 6 See 4 8 6 See 4 8 7 See 4 8 7 See 4 8 7 See 4 8 8 Software Version CGD 05 XX Next maint Date TT MM JJ System Parameter Service Mode OFF S...

Page 25: ...See 4 8 15 See 4 8 15 See 4 8 16 See 4 8 16 See 4 8 16 Fault Relay 05 Power ON time 30 s Missing Wrong 0 0 Analog Outputs Analog Output 1 Max Calibration AO 1 4 0 4 mA 20 20 0 PE Module 0 Relay active...

Page 26: ...ddressing is influenced by it Symbol Description Default Status Function 98 Addr a 1 MP MP Addr Mode 98 Addr a 1 MP 98 Adr 1 MP only bus transmitters 48 Adr 2 MP bus transmitters analog transmitters 4...

Page 27: ...sec Time for calculating the average value 4 8 7 System Time System Date Input and correction of time and date Selection of time and date format Symbol Description Default Status Function EU Time for...

Page 28: ...arted at the Gas Controller after switching on of the power supply While this time is running out the Gas Controller does not activate alarms The power on status occurs on the first line of the starti...

Page 29: ...A higher error rate mostly comes from incorrect laying of the field bus line 4 8 15 Analog Output The Gas Controller Module as well as the PE 05 Modules 1 to 5 have two analog outputs AO with 4 to 20...

Page 30: ...d in this table Number Description Default Status Function 0 30 IN Relay 0 0 Function off X Relay X should be multiplied information source 0 30 OUT Relay 0 0 Function off X Relay X should switch toge...

Page 31: ...ation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow stric...

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