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Anval SG 300, Installation & Maintenance Manual

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Anval SG 300 Installation & Maintenance Manual Download Page 1

 

 

SG

SERIES 

 

SG Series Valve

 

Installation & Maintenance Manual 

 

 

 

 

 

 

 

 

ISO 9001:2008 Reg. No.687645

 

Summary of Contents for SG 300

Page 1: ...SGSERIES SG Series Valve Installation Maintenance Manual ISO 9001 2008 Reg No 687645 ...

Page 2: ...SGSERIES P a g e 2 2 2 2 ...

Page 3: ... Packaging 10 Handling Instructions 10 Moving Packages 11 Moving the equipment 11 Lifting 11 Storage 12 Installation Pre requisites Installation 13 Installation Pre requisites 13 Installation 13 Installation Drawing 14 Dimension data 15 Pneumatic 15 Manual 16 Component Information Pneumatic 17 Component Information Manual 18 Testing Using the Valve 19 Maintenance 20 Routine Maintenance 21 Chute Bl...

Page 4: ...SGSERIES P a g e 4 4 4 4 Notes 26 Notes 27 Our Locations 28 ...

Page 5: ...commercial requirements The documentation must be stored by a person with the correct authority and must always be made available for consultation In case of loss or damage replacement documentation must be requested directly from the Manufacturer The manual reflects the state of the art at the time of commercialization of the valve The Manufacturer reserves the right to modify supplement and impr...

Page 6: ... the Manufacturer and replace the old one Requesting technical assistance Requesting technical assistance Requesting technical assistance Requesting technical assistance For any technical service needs contact the Manufacturer s sales network quoting the information on the unit s nameplate the approximate hours of service and the type of defect Manufacturer s liability Manufacturer s liability Man...

Page 7: ...ve within its operating limits Diligently observe the routine maintenance schedule Only authorize trained operators to inspect and service the unit Use only original spare parts Do not attempt to use the valve contrary to the instructions supplied The instructions given in this manual do not substitute but summarize the provisions of applicable safety legislation ...

Page 8: ...o operate at maximum performance over a long service life in compliance with safely regulations When working on the equipment in areas that are difficult to access or hazardous ensure that adequate safety precautions are taken for the operator others in compliance with the provisions of law on health safety at work All maintenance inspection repairs must only be done by an expert maintenance techn...

Page 9: ...nditions Ambient temperature Min 0 Max 60 Usage of the equipment in the temperature outside the ambient range has to be discussed with the manufacturer Do not use the equipment if not explicitly intended for the purpose in a potentially explosive atmosphere or where the use of explosion proof equipment is specified If the equipment is to be serviced in a poorly lit area use additional lamps ensure...

Page 10: ...se hooks Do not stack Keep away from water Fragile Handle with Care Recycle On the receipt of the equipment check that the delivery item corresponds to the purchase order that it is not damaged or faulty in anyway Refer any nonconformity to the manufacturer at info anval net Dispose of packaging materials as laid down by the provisions of law Handling Instructions Handling Instructions Handling In...

Page 11: ...the Moving the Moving the Moving the equipment equipment equipment equipment All the following operations must be done with due care caution without sudden movements Identify the attachment points for lifting the equipment Prepare the gear unit for lifting by attaching straps hooks shackles etc to its attachment points or alternatively use a pallet for moving the load If using a crane first lift i...

Page 12: ...weather do not store outdoors Do not place the equipment directly on the ground Place the equipment on a stable base make sure that it is not subjected to accidental displacements Store the packaged equipment in accordance with the instructions on the packaging itself Safety precautions to be taken when returning the equipment to service after storage The external surfaces must be thoroughly clean...

Page 13: ...re that the structure to which the equipment is to be mounted is sufficiently robust rigid to support its weight operating stresses Check that the machine on which the equipment is to be mounted is switched off cannot be accidently switched on If the work environment is corrosive for the equipment take the special precautions required for aggressive environments In this case contact us for sales s...

Page 14: ...0 Installation Drawing Installation Drawing Installation Drawing Installation Drawing HORIZONTAL Preferred Mounting Positions TILTED ANTI CLOCKWISE 30 Acceptable TILTED ANTI CLOCKWISE 30 Not recommended TILTED CLOCKWISE Not recommended ...

Page 15: ...SG 300 SG 350 SG 400 SL 450 SG750 A 803 907 1021 1155 1781 B 493 586 636 938 1420 C 27 28 30 30 50 D 4 spaces 94 376 4 spaces 106 424 5 spaces 94 470 5 spaces 114 570 6 spaces 150 900 E Ø 13 Ø 13 Ø 13 Ø 15 Ø 22 F 305 355 400 450 750 G 430 480 530 630 1000 H 150 160 136 190 250 Ø E A B F G D C H All dimensions in mm TOP VIEW SIDE VIEW ...

Page 16: ... 489 581 631 715 1120 C 430 480 530 630 1000 D 27 28 30 30 50 E 4 spaces 94 376 4 spaces 106 424 5 spaces 94 470 5 spaces 114 570 6 spaces 150 900 F Ø13 Ø13 Ø13 Ø15 Ø22 G Ø250 Ø250 Ø250 Ø250 Ø400 H 305 355 400 450 750 J 150 160 160 190 250 K 555 642 692 800 1250 A B C G H E D F Ø K J All dimensions in mm SIDE VIEW TOP VIEW ...

Page 17: ...2 3165 102 3292 102 3335 102 4455 102 4489 C O Ring Rubber 1 102 3164 102 3293 102 3334 103 0448 102 4488 D Blade 1 102 3163 102 3291 102 3333 102 4245 102 4446 E Rear cover Mounting Plate 2 102 3110 102 3319 102 3319 102 4456 102 4491 F Body 1 102 3162 102 3291 102 3332 102 4244 102 4444 G Toggle Pin 2 102 3104 102 3294 102 3294 102 4460 102 4495 H Toggle Clamp 2 102 3166 102 3295 102 3336 102 44...

Page 18: ...2 3336 102 4461 102 4496 G Assembly blade clamp 1 102 3136 102 3320 102 3320 102 4477 102 4500 H Assembly drive side cover 1 102 3184 102 3313 102 3344 102 4479 102 4511 I Hand wheel 1 102 3120 102 3120 102 3120 102 3120 102 4530 J Assembly non drive side cover 1 102 3177 102 3317 102 3345 102 4483 102 4515 K Assembly rear cover 1 102 3170 102 3304 102 3338 102 4465 102 4502 L Assembly sprocket br...

Page 19: ... of the Machinery Directive 98 37 EC any other applicable safety legislation The equipment s mounting position in the installation corresponds to that prescribed indicated on the nameplate Before putting the equipment into service the user must ensure that the plant in which it is installed complies with all applicable directives especially those regarding health safety at work Cover the opening w...

Page 20: ...l safety precautions must be taken e g elimination of residual gas or dust etc Before doing any maintenance work activate all safety equipment and if necessary inform persons working in the vicinity In particular mark off the area around the unit prevent access to any equipment which if activated might be the cause of unexpected health safety hazards Replace worn components with original spare par...

Page 21: ...refill with lubricant before operating the equipment Chute Blade Adjustment Chute Blade Adjustment Chute Blade Adjustment Chute Blade Adjustment 1 Close slide gate 2 Turn slide gate upside down 3 Loosen seal lever assembly countersunk cap screws 4 Ensure slide is touching chute all the way around 5 Nip cap screws up and check gap with feeler gauges 0 1mm 6 If gauge slides under tap seal lever asse...

Page 22: ... operation Scrapping the equipment Scrapping the equipment Scrapping the equipment Scrapping the equipment This must only be done by operators trained in the observance of applicable laws on health safety at work Do not dump non biodegradable products lubricants non ferrous materials rubber PVC resins etc into the environment Dispose of all such materials as stipulated by applicable environmental ...

Page 23: ...lf fall through Hand wheel shaft seized Remove the hand wheel apply oil clean the shaft and rotate the wheel Product build up between blade and chute Open the blade on intervals on product build up Slide gate blade will not open Hand wheel shaft seized Remove the hand wheel apply oil clean the shaft and rotate the wheel Product build up between blade and chute Open the blade on intervals on produc...

Page 24: ...SGSERIES P a g e 24 24 24 24 Notes Notes Notes Notes ...

Page 25: ...SGSERIES P a g e 25 25 25 25 Notes Notes Notes Notes ...

Page 26: ...SGSERIES P a g e 26 26 26 26 Notes Notes Notes Notes ...

Page 27: ...are subject to change without notice at the discretion Anval Valves reserves the right to make additions deletions and modifications to the drawings Individual product dimensions indicated are approximate may vary due to construction and may vary from individual requirements indicated here within and may vary with actual construction ...

Page 28: ...ngdom Singapore Singapore Singapore Singapore 6 Shenton Way 38 01 OUE Downtown 1 Singapore 068809 Singapore India India India India E2 3 Industrial Estate Maraimalai Nagar Chennai 603 209 India Our Locations Our Locations Our Locations Our Locations REVISION JUN 15 Rev 1 E info anval net W www anval net CLIENT CLIENT ADDRESS PROJECT PO No MODEL No ...

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