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P/N 1011202 REV. C 11/16

13

MAINTENANCE

Replacing the Ultra Filter  

Cartridge

NOTE:

  Always install new Carbon Ele-

ment after replacing the Ultra 

Filter Cartridge.

1.  Turn off water to the system by clos-

ing the Inlet Ball Valve and Outlet 

Ball Valve.

2.  Press the FLUSH button to flush the 

system and relieve pressure. Repeat 

several times to ensure permeate 

tank is empty.

3.  Remove the Carbon Element if pres-

ent.

4.  Locate the long hooked tubing on 

the right and disconnect the long 

end from the tee by pushing the 

collet squarely against the face of 

the fitting.

5.  With the collet pushed in place, pull 

the tubing from the fitting with your 

right hand.

NOTE:

  Water may drain from the tubing 

as it is removed. Make sure there 

is enough room next to the sys-

tem to remove the cartridge.

6.  Remove the Snap Ring (Figure 8) 

from the Ultra Filter Housing. Grab 

the raised lug with a pair of pliers 

and pull towards the center of the 

End Cap and away. The Snap Ring 

should lift out of its groove.

7.  Remove the End Cap, End Cap O-

Ring, and Cartridge (Figure 8) from 

the housing.

NOTE:

  If the Cartridge does not easily 

come out of the Housing, remove 

the opposite End Cap for assis-

tance during Step 5. 

8.  Inspect the Large End Cap O-rings 

and End Cap O-ring for nicks or cuts. 

Replace as needed.

9.  Lubricate all O-rings with a food-

grade silicone lubricant. Apply a light 

coating of lubricant to the inside  

center tube at both ends of the new 

cartridge.

10.  Record the serial number of the new 

cartridge. The cartridge serial num-

ber is engraved on one end of the 

outer tube (for example: 05K 12013).

11.  Install the End Cap O-ring on the End 

Cap and insert the Large End Cap 

into the end of the new cartridge.  

12.  Position the new cartridge and End 

Cap at the housing and gently insert 

into the housing.  

13.  Press the End Cap into position until 

it is fully seated and the Snap Ring 

groove is visible.

14.  Install the Snap Ring by guiding the 

non-lugged end into the groove 

first, pushing outward and working 

around the ring until it snaps into 

place.  

NOTE:

  Make sure that the Snap Ring is 

fully seated before turning the 

water on.

15.  Reattach the tubing that was re-

moved in Steps 3 and 4. Be sure the 

tubing is pushed past the O-ring.

NOTE:

  Make sure the fitting is complete-

ly inserted onto the tubing past 

the O-ring. A loose connection 

results in leaking at the point of 

connection.

16.  Rinse the new Ultra Filter Cartridge 

before placing the system back into 

operation. Follow the Rinsing the 

Ultra Filter CartridgeSanitizing the 

System and Lines, and Rinsing the 

Carbon Element procedures in the 

Installation section of this manual to 

complete the cartridge change.

17.  When rinsing is complete, repressur-

ize the system by opening the Outlet 

Ball Valve then opening the Inlet Ball 

Valve.

Snap Ring 

Ultra Filter 

Housing 

Ultra Filter 

Cartridge 

End Cap 

O-Rings 

End Cap 

Snap Ring 

 

End Cap 

End Cap 

 O-Rings 

Cartridge 

O-Ring 

Cartridge 

O-Ring 

Figure 8. Replacing the Ultra Filter Cartridge

Summary of Contents for VZN-441VA

Page 1: ...776 www antunes com Cartridge Tested and Certified by NSF International against NSF ANSI Standard 42 and 53 for the reduction of Standard No 42 Aesthetic Effects Nominal Particulate Reduction Class I Standard No 53 Health Effects Cyst Reduction Turbidity Reduction as verified and substantiated by test data ...

Page 2: ...and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment IMPORTANT Keep these instructions for future reference If the unit changes ownership be sure this manual accompanies the equipment SERVICE TECHNICAL ASSISTANCE If you experience any problems with the installation or operation o...

Page 3: ...d outlet pipes serving this unit NOTE If the inlet water pressure is less than 50 psig 345 kPa install a suitably sized booster system outlet pressure 60 psig 100 psig max 414 kPa 690 kPa max Protect from becoming dry If the membrane dries out irreversible dam age to the Ultra Filter membrane may result Protect the filter from becoming dry by keeping it wet and sealed at all times Protect from fre...

Page 4: ...below NOTE PLUG STYLE MAY VARY US NEMA 1 15 2 pin or NEMA 5 15 3 Pin US NEMA 1 15 2 PIN or NEMA 5 15 3 PIN Euro CEE 7 16 EURO CEE 7 16 AS NZS 3112 AUS 2 Pin AS NZS 3112 2 PIN AUS UK BS 1363 BS 1363 UK UK Model Mfg No Volts Watts Amps Hertz VZN 441VA 9700776 100 240 10 08 50 60 Replacement Part Number VZN 441VA L 440 Ultra Filter 7000412 VZN 441VA Carbon Element 7000893 Electrical Ratings Electrica...

Page 5: ... The concentra tion of the indicated substances in water entering the system was reduced to a con centration less than or equal to the permis sible limit for water leaving the system as specified in NSF ANSI 42 or 53 While testing was performed under standard laboratory conditions actual performance may vary NOTE The NSF information provided ap plies to the Ultra Filter cartridge NOTE Do not use w...

Page 6: ...onnect the system to a switched electrical outlet Plumbing NOTE The system must be connected to the COLD water line Do NOT con nect the system to the hot water line This system uses the following connections Connection Description System Inlet 3 4 NPT System Outlet Product Water 3 4 NPT Drain 3 4 FNPT Rinse Outlet 3 4 Garden Hose or 3 4 ID Hose When making a plumbing connection to the system use a...

Page 7: ...ps to secure the Mounting Bracket to the wall and seat the VZN system 1 Use a stud finder and level to attach the Mounting Bracket securely to the wall with the appropriate mounting hardware Figure 2 2 The Mounting Bracket is designed so that the VZN system can be lifted and hung on the Mounting Bracket With assistance lift the system and seat it onto the Mounting Bracket securely Figure 2 3 Secur...

Page 8: ... dependent on the inlet water pres sure inlet pipe size and system y y The drain line leading out of the system must be as short as pos sible and slope downwards without any kinks or loops y y The drain line plumbing must be po sitioned and secured at least 2 inches above the drain Figure 4 This air gap protects the system from contamina tion in the event of a backed up drain y y The drain used mu...

Page 9: ...ion The System Outlet has a 3 4 NPT female thread at the Outlet Valve Figure 6 Do NOT overtighten fittings as this could cause the plastic ball valve to crack Use plastic fittings and a pipe thread sealant approved for use on PVC fittings when mak ing connections Inlet Water Plumbing The T Fitting with plug supplied should be installed at the System Inlet This fitting will be used for sanitizing t...

Page 10: ...e into carbon if present Carbon life and or performance may be affected NOTE Make sure the Carbon Element if present is NOT installed These should only be installed after the Ultra Filter Cartridge has been rinsed 1 Direct water from the Rinse Ball Valve to a drain 2 Close the Outlet Ball Valve 3 Close the Inlet Ball Valve 4 Open the Rinse Ball Valve 5 Slowly turn on the water supply to the VZN sy...

Page 11: ...r tap until the smell of sanitizer is present 10 Close the faucet or tap 11 Let the system stand without water flow for at least 15 minutes to allow the sanitizer to sanitize the pipes 12 After 15 minutes without water flow open the faucet or tap 13 Allow water to flow through the system until the presence of sanitizer is gone 14 Open all other faucets and taps in line with the system to flush any...

Page 12: ...e Controller to last 10 seconds and take place in one hour intervals This interval can be changed see Changing the Interval Setting in the Maintenance section of this manual Manual Flushing A manual flush can be activated at any time by pressing the FLUSH button on the Universal Pulse Controller When the FLUSH button is pressed the Flush LED on the controller flashes and the Drain Valve opens for ...

Page 13: ...e inside center tube at both ends of the new cartridge 10 Record the serial number of the new cartridge The cartridge serial num ber is engraved on one end of the outer tube for example 05K 12013 11 Install the End Cap O ring on the End Cap and insert the Large End Cap into the end of the new cartridge 12 Position the new cartridge and End Cap at the housing and gently insert into the housing 13 P...

Page 14: ... sure the Gasket remains in place in the recessed grooves on both ends of the Carbon Element 9 Screw the Carbon Element Housing containing the Carbon Element into place on the Carbon Element Head The Housing will come to a hard stop at the end of the thread Use a Filter Wrench if necessary NOTE Do NOT overtighten the Carbon Element Housing 10 Direct water from the Rinse Ball Valve to a drain NOTE ...

Page 15: ...int when power is restored based on the interval setting selected Check Permeate Tank Air Pre Charge It is recommended the permeate tank air charge be checked every six months Tools and supplies required y y Air Pressure Gauge 5 40 psi range 0 3 2 7 bar with tire valve Schrader Valve connection y y Source of compressed air manual bicycle tire pump or air compressor 1 Depressurize the system by clo...

Page 16: ...lace the outlet check valve assembly The inlet flow restrictor may be plugged Clean or replace the inlet flow restrictor Water tastes bad Carbon Element need replacing Replace Carbon Element Storage shipping solution not completely rinsed out of the system Rinse the system for a longer period of time replace Carbon Element Biological growth in pipes Sanitize plumbing Water condition changed Consid...

Page 17: ...P N 1011202 REV C 11 16 17 2 35 3 31 16 11 4 5 6 7 7 8 9 10 13 19 17 18 23 23 22 34 15 36 32 12 14 30 33 25 24 28 14 20 21 14 29 26 27 8 9 10 1 REPLACEMENT PARTS ...

Page 18: ... to 3 4 Male 3 15 2190171 Nipple Reducer Hex 1 to 3 4 1 16 2180287 UFL Housing Clamp 2 17 3000116 Nut Retainer 1 4 20 4 18 325P154 Washer Lock 1 4 Pkg of 10 1 19 325P109 Screw 1 4 20 x 1 2 Pkg of 10 1 20 2010204 Tubing Bent 180 Top 1 21 2010207 Tubing Bent 180 Bottom 1 22 2010206 Tubing 1 23 2190155 Union Tee 2 24 2190189 Adaptor Tube to 1 NPT 2 25 2180220 Carbon Element TAC 05 Head 2 26 2180290 C...

Page 19: ...P N 1011202 REV C 11 16 19 NOTES ...

Page 20: ...s specified in operating and maintenance instructions of this manual and or labor involved in moving adjacent objects to gain access to the Equipment 2 A J Antunes Co reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regulations Changes to update equipment do not ...

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