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Anderson STACKPRO 5400, Diagnostics Manual

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Anderson STACKPRO 5400 Diagnostics Manual Download Page 42

Adjusting the Danfoss variable 

displacement pump pressure and the 

main valve relief pressure on a PVG32 # 

010

Change of the pump with PVG3

Gearbox

Before running machine, you need to put oil in the gearbox. You need to put oil 
until the little window on the side of the gearbox. (About 1 liter of oil ISO 150 or 
gearbox oil)

Pump

Before running machine, you need to fill the pump drain with oil (TDH 32 or 
GA12)

Before running machine, you need to open the ball valve.

Summary of Contents for STACKPRO 5400

Page 1: ... that send you to the corresponding procedures sections of the troubleshooting table You can also use the shortcut from the table of contents procedures to obtain a specific procedure At any time you may click on the Anderson logo at the top of any page to return to this page 1 ...

Page 2: ...spect bad wired blowing up the fuses 003 6 My stacked bales are falling down 005 7 Protocol to install chain link with magnet on Stackpro 7200 002 8 Adjusting the Danfoss variable displacement pump pressure and the main valve relief pressure on a ECO80 valve 004 9 Adjusting the Danfoss variable displacement pump pressure and the main valve relief pressure on a PVG32 valve 010 10 Electrical diagram...

Page 3: ... bale pusher of the loading table Click here to continue Problem with rolling fork Click here to continue Problem with unloading platform Click here to continue Problem with rear squizzer of the dumping table Stackpro7200 1st generation only Click here to continue 3 Problem with the rear end pusher when unloading Click here to continue My stacked bale are falling down Click here to continue Search...

Page 4: ...ckpro dont work when i engage manually the lever valve from the side Click here to Continue The Stackpro move when i engage the lever valve from the side but cannot get it move through the Danfoss Controller Click here to Continue 4 The Danfoss touchscreen dont want to turn ON Click here to continue ...

Page 5: ...ation and oil tank main valve is open and your tractor PTO 1000 RPM is engage Make sure the loading arm is in working position From the Danfoss Controller screen engage the manual mode function You shall be able to use the lever from the valve From the Danfoss Controller screen I engage the manual mode function but i m still unable to move any function from the controller or from the lever of the ...

Page 6: ...iler Make sure the Stackpro oil tank is full as per factory specification and main valve is open and your tractor PTO 1000 RPM is engage Make sure the loading arm as been extended out From the Danfoss Controller screen I engage the automatic loading mode and everything work From the Danfoss Controller screen I engage the automatic loading mode but the screen dont let me do it Click here to continu...

Page 7: ...burned out instantly when i turn the computer ON Protocol to inspect bad wired blowing up the fuses 003 Use a voltmeter to test your battery port connection A minimum voltage a 12V is required Use a voltmeter to test your battery port connection A minimum voltage a 12V is required for the touchscreen Danfoss display to work properly Inspect the wires from the battery and search for a cutted wired ...

Page 8: ...he electrical connector and test if there is power coming out of that connector There is NO power coming out of that connector There is Power coming out of that connector Inspect the wire connection from that connector up to the power source Use a screw driver to bypass the load sensing valve Procedure 0000 While pressing on the load sensing valve bypass i can run the lever and move any function o...

Page 9: ...xtended The arm is fully extended out to the right and the LS_TS message DO NOT appear on the main screen Go in the setting of the controller under section bale corrector and reset the bale that is on the unit if it show that it is fully loaded Often this is cause by skipping some step during the unloading mode When i engage the automatic loading mode the computer screen bring me automatically in ...

Page 10: ...bale are not centered on the loading table Click here to continue The bale hit the loading table before the arm is horizontally above the loading table Click here to continue The bale hit the loading arm but it wont pick it up automatically Click here to continue 10 The loading arm don t want to move down even when running the lever directly Click here to continue ...

Page 11: ...hen loading Bale carrier Diagnostic procedure Make sure the loading arm clamp has been adjusted accordingly to the dimension of your bale Increase the pressure applied to the bale before lifting it up This is done through the setting menu from the controller screen 11 ...

Page 12: ...angle inside the loading arm finger to reduce the gripping action When release by the loading arm clamp the bale sit on the loading table off centered even before the loading arm start to retract itself ready for the next bale When release by the loading arm clamp the bale sit on the loading table centered but the loading arm will drag the bale off centered when retracting itself in order to pick ...

Page 13: ...m is horizontally above the loading table Bale carrier Diagnostic procedure You are picking up bale with a loading arm that is setted to low to the ground vs the bale dimension you are trying to picked up Validate the bale setting on the trouch screen display 13 ...

Page 14: ...arm but it wont pick it up automatically Bale carrier Diagnostic procedure Make sure the automatic loading mode is engaged Inspect the sensor LS_BA_PI behind the triggering plate of the loading arm and insure that it work normally Click Here 14 ...

Page 15: ... directly Bale carrier Diagnostic procedure All others hydraulics function work except the loading arm 15 Inspect the loading arm safety valve and insure it is powered 12V Inspect the loading arm safety valve coil and replace if broken There is no hydraulic function working Click here ...

Page 16: ...e to 30 deg extend toward the front of the Stackpro and stop there Click here to continue The loading table do not raise high enough in order to secure the bale between the side gate Click here to continue The loading table will raise up to 30 deg but stop there and nothing happen Click here to continue 16 ...

Page 17: ...gnostic procedure Inspect the 30 deg sensor LS_SL_M and insure it is positioned accordingly and powered when necessary Click Here Validate if the lower position sensor of the loading table LS_SL_B is also engage when the loading table is raised If so inspect that sensor and replace if malfunction Click Here 17 ...

Page 18: ...top there Bale carrier Diagnostic procedure Inspect the magnet sensor LS_ED_M is powered well positioned and work accordingly Click Here 18 Inspect the plastic chain which travel above the magnet sensor and insure there is 2 magnet in the chain link and they are in reach of the magnet sensor Click here ...

Page 19: ...high enough in order to secure the bale between the side gate Bale carrier Diagnostic procedure Locate the sensor LS_SL_H Raise the loading table at 90 degree and then position the sensor correctly so the table will stop at that position next time 19 ...

Page 20: ... to allow next bale to be loaded Insure your loading table bale presence detector is well positioned according to the size of your bale Check operation manual The pusher take more than 3 second to push the bale forward and retract to soon In the locked setting your pusher speed is set too low Raise the percentage value higher 20 In the locked setting edit parameter and type in 500 ms as a value ...

Page 21: ...H Inspect visually if the rolling fork carriage as been retracted physically Yes the carriage is retracted completely but I still have a sensor error LS_CH No the carriage is not retracted completely Inspect the sensor if powered and for any malfunction replace if necessary Click here If the carriage is not retracted due to misshape bale blocking it in the track ensure the fork are at least not ex...

Page 22: ... dumping table in unloading mode should stop at 45 degree so it let the stack of loaded bale sliding off to the bottom of the platform or should stop at 90 degree when I push and hold the control through the display but the angle do not seem correct 22 Adjust the telescopic cylinder mechanical stopper See Operator manual Adjust the height of the towbar connection with the tractor Adjust the positi...

Page 23: ...c procedure Bale are slipping from the rear squizzer Bale twine are getting cutted by the rear squizzer when unloading The 90 degree sensor LS_DP_M of the dumping table is not positioned accordingly The hydraulic pressure is not appropriate for the bale density Adjust the pressure from the controller screen menu 23 ...

Page 24: ...del s Stackpro Problem with the rear end pusher when unloading Bale carrier Diagnostic procedure The rear end pusher retract but I have the error LS_PD_R Inspect if the sensor work properly Click here 24 ...

Page 25: ... reach an angle of approximately 3 degree before extending the table extension to the front LS_SL_H Detects when the loading table reach a vertical position of 90 degree This sensor will determiner how far the loading table will secure or not the bale between the side gate LS_ED_M Detects the loading table extension toward the tractor according to the height of the bale choosen in the setting This...

Page 26: ...List of all sensor and their location 26 2020 model and after LS_SL_B 2019 model and before STACKPRO7200 STACKPRO5400 LS_SL_B 2019 model and before LS_SL_B 2020 model and AFTER ...

Page 27: ...List of all sensor and their location 27 ...

Page 28: ...List of all sensor and their location 28 LS_BR_R LS_BR_E ...

Page 29: ...List of all sensor and their location 29 ...

Page 30: ...List of all sensor and their location 30 LS_CH ...

Page 31: ...hain link with magnet on Stackpro 7200 002 31 First raise the loading table then raise dumper and place a safety tube of approximately 30cm length to ensure that dumper is safe Finally completely extend the dumper extension ...

Page 32: ...Procedure to install chain link with magnet on Stackpro 7200 002 32 With a small flat screw driver remove the 12 and the 16 plastic link of the chain ...

Page 33: ...Procedure to install chain link with magnet on Stackpro 7200 002 33 Insert a slim magnet in the middle of the 2 links Install the 2 new plastic link with the magnet ...

Page 34: ...Select Diagnostic Look to the status of the LS_ED_M sensor If the sensor is aligned with the magnet the status should be ON green otherwise it should be OFF red Move the dumper extension with the manual valve and look to the status of the sensor Don t forget to retract the extension dumper before lower the dumper when you ll have finish ...

Page 35: ...munication cable with the Stackpro 2 Put a new fuse If it burned your bad connection is located between the tractor and your touchscreen display harness Inspect and fix it 3 If the fuse dont blow connect again the touchscreen display harness to the Stackpro communication cable It will normally blow the fuse at that exact moment 4 If it blow immediately some sensors are powered directly by the batt...

Page 36: ... the fuses 003 36 There is the following sensor that could cause the fuse to burn if bad connection LS_BR_R LOADING ARM RETRACTED POSITION STACKPRO7200 1st generation only LS_BR_E LOADING ARM EXTENDED POSITION STACKPRO7200 1st generation only ...

Page 37: ...blowing up the fuses 003 37 There is the following sensor that could cause the fuse to burn if bad connection LS_PO_R LOADING HANDLE RETRACTED POSITION LS_BA_PI BALE DETECTION IN THE GRABBER LS_SL_H LIFTING SYSTEM IN LIFTED POSITION ...

Page 38: ...blowing up the fuses 003 38 There is the following sensor that could cause the fuse to burn if bad connection LS_SL_M LIFTING SYSTEM IN MIDWAY POSITION LS_BA_SL BALE DETECTION ON LIFTING SYSTEM LS_CH ROLLING FORK IN FORWARD POSITION ...

Page 39: ...ct bad wired blowing up the fuses 003 39 There is the following sensor that could cause the fuse to burn if bad connection LS_ED_R LOADING TABLE EXTENSION RETRACTED POSITION LS_ED_M LOADING TABLE EXTENSION MAGNET SENSOR ...

Page 40: ...djust the pressure sensing pressure on the pump to 350 psi 25 bar 1 Loosen screw 1 2 Check pressure on LS gauge If the pressure is lower than 350 psi 25 bar tighten screw 2 If the pressure is higher than 350 psi 25 bar loosen screw 2 Repeat step b and c until you have 350 psi 25 bar on the LS gauge Tighten screw 1 ...

Page 41: ... Loosen screw 3 If the pressure is lower than 3 000 psi 206 bar tighten screw 4 If the pressure is higher than 3 000 psi 206 bar loosen screw 4 Repaet step b and d until you have 3 000 psi 206 bar on the FCT gauge Tighten screw 3 Pull the first lever as if you wanted to lower the dumper wait until the pressure stabilizes on the FCT gauge Keep the function on loosen screw A on the valve until the p...

Page 42: ...with PVG3 Gearbox Before running machine you need to put oil in the gearbox You need to put oil until the little window on the side of the gearbox About 1 liter of oil ISO 150 or gearbox oil Pump Before running machine you need to fill the pump drain with oil TDH 32 or GA12 Before running machine you need to open the ball valve ...

Page 43: ...ssure adjustment procedure 1 Adjust the pressure sensing pressure on the pump to 350 psi Loosen screw 1 Check pressure on LS gauge If the pressure is lower than 350 psi tighten screw 2 If the pressure is higher than 350 psi loosen screw 2 Repeat step b and c until you have 350 psi on the LS gauge Tighten screw 1 ...

Page 44: ... and the main valve relief pressure on a PVG32 010 2 Adjust system pressure and security pressure on the main valve a Loosen screw O on the main valve b Pull the sixth lever as if you wanted to lower the arm wait until the pressure stabilizes on the FCT gauge ...

Page 45: ...s higher than 3 000 psi loosen screw 4 c Repet step b and d until you have 3 000 psi on the FCT gauge d Tighten screw 3 e Pull the sixth lever as if you wanted to lower the arm wait until the pressure stabilizes on the FCT gauge f Keep the function on loosen screw O on the valve until the pressure on FCT gauge decrease at 2900 psi g After that tighten one turn the screw O on the valve only one tur...

Page 46: ...end up with more weight per bale less bales to transport less bales to stacked This is all saving Soft and or inclinated ground angle Find a flat area where you can securely start building your stairs and be happy Improper unloading process When your done lifting the unloading platform at 90 degree you could push again to push the unloading platform beyond 90 degree up to 95 degree This will natur...

Page 47: ...he sensor Check if they are powered 12V by using a Voltmeter and testing the power from the connector If no power inspect powered wiring for damage If 12V on the wire sensor need to be replaced LS_PG_R Detects the loading arm wrist cylinder when retracted Inspect the sensor CLICK HERE LS_PG_E Detects the loading arm wrist cylinder when extended Inspect the sensor CLICK HERE Search by error code wh...

Page 48: ...e reservoir OIL TEMP SENSOR Detect the temperature of the oil in the reservoir The display is showing you in real time the oil temperature When reaching 80 Celcius 176 F the icon will turn orange as a warning that your oil is getting hot When reaching 95 Celcius 203 F the icon will turn red and will lock the computer from working till temperature get lowered LS_SL_B Detects the loading table at it...

Page 49: ...nsor Check if they are powered 12V by using a Voltmeter and testing the power from the connector If no power inspect powered wiring for damage If 12V on the wire sensor need to be replaced PT_CLAW or PT_PI Read the pressure necessary to squeeze the bale in the loading arm grabber before being lifted up Can t read the pressure from the sensor Check if they are powered 12V by using a Voltmeter and t...

Page 50: ...sensor status in diagnosis mode RED and LED sensor light is OFF When reaching 90 deg LS DP B sensor status in diagnostic mode is RED and LED sensor light is off LS DP M sensor status in diagnosis mode is GREEN and LED sensor light is ON Inspect sensor LS_DP_B by CLICKING HERE Inspect sensor LS_DP_M by CLICKING HERE LS_PO_R Detects the bale pusher is retracted in stand by position The bale pusher m...

Page 51: ...ect the sensor CLICK HERE LS_ED_M Detects the magnets in the plastic chain and provide information about how far the table extension should extended out Make sure there is magnet inside the link 12 16 of the plastic chain CLICK HERE for more information Move manually the table extension in order to position link 12 or 16 directly above the sensor LS_ED_M and go on the touchscreen display in diagno...

Page 52: ...List of all sensor and their location 52 2020 model and after LS_SL_B 2019 model and before STACKPRO7200 STACKPRO5400 LS_SL_B 2019 model and before LS_SL_B 2020 model and AFTER ...

Page 53: ...List of all sensor and their location 53 ...

Page 54: ...List of all sensor and their location 54 LS_BR_R LS_BR_E ...

Page 55: ...List of all sensor and their location 55 ...

Page 56: ...List of all sensor and their location 56 LS_CH ...

Page 57: ...signal wire is cutted damaged in between the sensor and the computer Inspect wire If the sensor is not facing a steel surface use a steel object and put it in reach of the sensor to stimulate the sensor and see if it react to stimuli and then check the sensor status in the diagnostic mode as explain above 3 Validate if sensor malfunction or electrical power issue If your sensor do not react to sti...

Page 58: ...58 Electric diagram 7200 2 0 ...

Page 59: ...59 Electric diagram Stackpro 5400 2 0 ...

Page 60: ...Ext dumper PWR S C OUTPUT MC050 C1P40 WRIST EXT S C FAULT 35 OUTPUT MC050 C1P40 WRIST EXT O C Output MC050 C1P40 Ext dumper PWR O C OUTPUT MC050 C1P40 WRIST EXT O C FAULT 36 OUTPUT MC050 C1P41 CLAW OPEN S C Output MC050 C1P41 Wrist up S C OUTPUT MC050 C1P41 CLAW OPEN S C FAULT 37 OUTPUT MC050 C1P41 CLAW OPEN O C Output MC050 C1P41 Wrist up O C OUTPUT MC050 C1P41 CLAW OPEN O C FAULT 38 OUTPUT MC050...

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