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Grain bagger

GB-series

404635-2

Operation Guide

2013

Summary of Contents for GB series

Page 1: ...Grain bagger GB series 404635 2 Operation Guide 2013...

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Page 3: ...Anderson Group Grain bagger GB series Operation Guide 3...

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Page 5: ...asures 27 2 2 Safety labels 30 3 Preparation and startup 35 3 1 Moving the bagger 35 3 2 Terrain choice 36 3 3 Hitching to the Tractor 36 3 4 Mounting the drive shaft 38 3 5 Connection of the hydrauli...

Page 6: ...5 5 Balancing 65 5 6 Welding work 65 5 7 Cleaning 65 5 8 Power transmission 66 5 9 Mechanical adjustment of the brakes 69 6 Troubleshooting 71 7 Optional equipment 73 7 1 Hopper side wideners 73 7 2...

Page 7: ...problem You may reach our service department at Address ANDERSON GROUP 5125 rue de la Plaisance Chesterville Qu bec CANADA G0P 1J0 Telephone 1 819 382 2952 Fax 1 819 382 2218 E mail service grpanders...

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Page 9: ...d will record the date of purchase the serial number and the equipment description l To have equipment repaired under the warranty the customer must advise his dealer as soon as possible of the proble...

Page 10: ...er warranties from their respective manufacturers Details on these warranties can be obtained from your dealer l Warrantydoes not cover damage caused by harsh weatherconditions or unstable ground con...

Page 11: ...ages identify information that must be read in order to prevent serious injury to people and livestock that may include death Warning messages identify information that must be read in order to preven...

Page 12: ...12 Operation Guide Grain bagger GB series Anderson Group NOTE Notes provide additional information about the section content...

Page 13: ...crops The risk analysis done according to the directive on 2006 42 CE machines was performed in the context of the proper use of the machine and of adherence to the related safety measures Groupe Ande...

Page 14: ...14 Operation Guide Grain bagger GB series Anderson Group Figure 2 Bagger settings...

Page 15: ...with auger C 4 75 m 187 in Width D 2 13 m 83 75 in 2 49 m 98 in Height E 2 54 m 100 in Height with hopper extended optional F 2 84 m 112 in Height with functioning auger G 3 09 m 121 5 in Height with...

Page 16: ...in 215 mm Rotation speed Mobile roller 770 RPM Fixed roller 990 RPM Takeoff Hex belt profile BB 8 Compression screw Length 2133 mm 84 in Diameter 405 mm 16 in Hardness 56 HRC Rotation speed 540 RPM Ta...

Page 17: ...i Max 210 bar 3050 psi Hydraulic flow 0 16 gpm Tires Size LT 245 75 R16 Inflating pressure 5 bar 72 5 psi Screwdown torque of the wheel bolts 163 N m 120 lb ft Axle Maximum capacity 2364 kg 5200 lb Bi...

Page 18: ...tractor It is equipped with a drive shaft A support which allows the placing of the shaft in a safe position when it is not connected to the tractor A hand jack B located in front of the tongue suppo...

Page 19: ...stment of the screw To know how to adjust the loading auger speed see Adjusting the loading auger speedsection 4 2 Thanks to its wheels C and its spring system D the auger can be displaced around the...

Page 20: ...see the level of grains in the hopper The loading auger is attached to the hopper by the pivot C The hopper can be equipped with two side wideners D optional that give it a wider opening When the grai...

Page 21: ...while the roller A is mounted on rails D and can move laterally The flywheel E allows the adjustment of the pressure between the rollers to modify the size of the crushing to know how to adjust the pr...

Page 22: ...a system of belts and pulleys Figure 8 Power transmission The drive shaft A directly transmits its power to the compression screw B This one is equipped with a pulley located on its shaft which actua...

Page 23: ...nderson Group Grain bagger GB series Operation Guide 23 1 3 6 Compression screw The compression screw is an auger which compresses the grain crushed by the rollers in the bag Figure 9 Compression scre...

Page 24: ...e bag It is located at the rear of the machine above the plate The plate B helps maintain the bag under the tunnel Two tunnel plate pairings can be installed on the bagger depending on the bag size us...

Page 25: ...l pump A It allows the adjustment of the compression level of the grain in the bag see section 4 2 for more information on brake adjustment Figure 11 Axle and brakes 1 4 Identification A 2 by 4 in 5 b...

Page 26: ...bagger GB series Anderson Group NOTE You must always have this information in hand when you order spare parts or when you request assistance from our customer service Figure 12 Location of the namepl...

Page 27: ...bagger Also insist that everyone who uses your bagger follow these procedures Ensure that all bagger operators l Are responsible people l Have received the necessary training for safely operating the...

Page 28: ...s transmission shaft loading screw com pression screw belts etc l Wear protective clothing Avoid scarves and loose clothing pants shirts or coats that may easily get stuck in the equipment s moving pa...

Page 29: ...oils and greases according to the rules that apply to your region 2 1 6 Storing the bagger Before unhitching the bagger make sure the machine is on the ground and that it is not at risk of accidental...

Page 30: ...rning symbol make sure the new component bears the same warning symbol Label Part no Meaning 404057 1 Carefully read this use and maintenance manual before using the bagger 404158 1 Before any repair...

Page 31: ...e screw Remain at a safe distance from moving parts 404195 Danger of getting caught by the rollers Remain at a safe distance from moving parts 404196 Danger of getting caught by belt Remain at a safe...

Page 32: ...of crushing Never stay in front of the wheels even when the brakes are applied 404198 Maximum hydraulic pressure of the brake system Do not excede the indic ated value 404199 Deactivate the hydraulic...

Page 33: ...Anderson Group Grain bagger GB series Operation Guide 33 Label Part no Meaning 404042 1 Regularly verify the tightening of wheel nuts...

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Page 35: ...he hopper is completely empty 4 Elevate the rear plate by pulling on the handles on each side of the tunnel Figure 14 Manual pump valves Put away the loading auger 1 Attach the connecting rod A onto t...

Page 36: ...ponsibility for damages caused by an excessive or inappropriate speed 3 2 Terrain choice Before beginning bagging prepare the terrain where the grains will be stored The soil must be firm and flat wel...

Page 37: ...purposes In order to hitch the bagger to the tractor proceed as follows Before attaching the bagger to the tractor ensure that the tongue is parallel to the ground As needed adjust the drawbar head A...

Page 38: ...tractor the safety chains are securely fastened and that there is no risk of the connecting pin falling If hitching is not done properly the machine may unhook during transport or use This could caus...

Page 39: ...aft on the tractor power takeoff until the push button returns to its starting position and blocks the drive shaft on the power takeoff 6 Connect the attachment chain hook of the protective tube to th...

Page 40: ...e the connecting rod in its space on the screw If you fill the hopper with the loading screw 3 Install the screw enclosure under the grain trailer trap 4 With a chain or rope attach the foot of the sc...

Page 41: ...engage the power takeoff l There are no abnormal vibrations or noises when the machine runs at full rate l The crushing roller casing installed on the machine is adapted to the type of grains to be ba...

Page 42: ...GB series Anderson Group Figure 20 Bag Installation Sticker 3 Place the bag around the tunnel and slide it towards the front of the machine until it is between the two rectangular tubes of the tunnel...

Page 43: ...ve the bag from the tunnel turn it 180o and place it back while mak ing sure the white side is facing the back of the machine l The stretch band is on the side of the bag and placed to ensure an easy...

Page 44: ...unnel behind the folds of the bag and the rectangular tube behind the machine by attaching it on each side of the rear plate Figure 24 Elastic The elastic allows the bag to stretch out one fold at a t...

Page 45: ...ore starting to fill it To reclose the end proceed as follows 1 Pull on the bag to stretch it by 2 to 3 meters 79 to 118 in behind the machine by undoing a few folds Figure 26 Stretched bag 2 Fold the...

Page 46: ...tightly You can also use scotch tape see the third step in Figure 27 Closing the Bag and in Figure 28 Bag Reclosed Figure 28 Bag Reclosed 5 Foldthe end and shove it back under the bagto ensure its ti...

Page 47: ...ne the operator must perform all the verifications listed in section 3 7 Then while the operator uses the machine safety rules described in section 2 must be followed at all times When you are ready t...

Page 48: ...f the crushing rollers which can compromise the quality of the crushing as well as the performance and the durability of the machine 3 Load the grains into the hopper You can place the grains directly...

Page 49: ...value obtained must not exceed the indicated measure by more than 5 See section 4 2 1Machine settingsto find out how to adjust the stretching of the bag Flange finishing When the bag is almost filled...

Page 50: ...e more the brakes offer resistance the more the grains will be compressed and the bag stretched The pressure indicated on the gadge must never exceed 65 bar 1000 psi Higher pressure could damage the b...

Page 51: ...The valve makes it possible to change the oil flow from 0 to 16 gallons per minute The higher the oil flow the faster the auger will carry the grain to the hopper To increase the oil flow and the spe...

Page 52: ...If the hopper does not empty itself fast enough increase the opening of the trap by doing the following 1 Loosen the screw A that keeps the handle B in place 2 Pull on the handle B until the opening o...

Page 53: ...lers Pressure between the rollers The roller A can be moved horizontally to increase or decrease the space between the rollers This modifies the size of the grains exiting the casing The pressure exer...

Page 54: ...tighten the springs so that the part is in the yellow zone for finer crushing but avoid the red zone You could damage the rollers if a foreign body that is too hard passes between them Figure 37 Press...

Page 55: ...shutdown the tractor engine remove key from ignition and disconnect the power takeoff drive To adjust the crushing roller spacing proceed as follows 1 Remove the four 4 bolts A which attach the hopper...

Page 56: ...of use instructions When you are done bagging the grains make sure the hopper and the compression screw are completely empty Make sure the machine is stable before stopping the tractor Before leaving...

Page 57: ...prevent the bagger from moving while it is unhitched from the tractor 2 Disconnect the hydraulic couplings from the tractor 3 Remove the drive shaft from the tractor and rest it on the tongue support...

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Page 59: ...ty rules Consult section 2 to learn these safety measures It is important to respect the frequency of maintenance and tunings Consult section 5 1 to learn the necessary maintenance and tunings and the...

Page 60: ...he wheels and tires make sure the machine is stable well immobilized and that it is not at risk of accidentally moving Use chocks if necessary If you must lift the machine use a device with a sufficie...

Page 61: ...t the lubricating action Groupe Anderson recommends using grease designed to be weather resistant and which do not dry too quickly Groupe Anderson recommands using a greasing gun equipped with a flexi...

Page 62: ...62 Operation Guide Grain bagger GB series Anderson Group Grease after every 50 hours of use Figure 42 Hopper central pivot 4 Figure 43 Loading auger pivot...

Page 63: ...Anderson Group Grain bagger GB series Operation Guide 63 Figure 44 Loading auger wheels pivot 2 Figure 45 Roller adjustment rods bearing 2...

Page 64: ...Grease after every 100 hours of use Figure 47 Compression screw front bearing 5 4 Safety guards Reset all guards and safety guards after performing maintenance work Over time guards can become damage...

Page 65: ...on the machine l Disconnect the battery from the tractor if it s attached to the bagger l Always install the grounding terminal of the welding machine near the welding location l Make sure to never p...

Page 66: ...line cleanser Do not use gas or other similar products to clean the belts The belts must always be replaced at the same time They must not be replaced one at a time The tension on the belts must be ch...

Page 67: ...t adjustment Table 3 Force Necessary to Obtain a 10 mm Displacement Force New belts Used belts Min 5 kg 11 lb 4 3 kg 9 5 lb Max 5 3 kg 11 7 lb 4 7 kg 10 3 lb 4 With the nut C adjust the length of the...

Page 68: ...peration Guide Grain bagger GB series Anderson Group Figure 49 Belt adjustment 5 8 3 Shear bolt The transmission system of the bagger is protected from overloads by a shear bolt A see Figure 50 Shear...

Page 69: ...t the power takeoff protector of the tractor to gain access to the shear bolt 4 Replace the shear bolt 5 Replace the tractor protector 6 Reactivate the power takeoff by idling the tractor engine 5 9 M...

Page 70: ...inst the drum is such that the wheel becomes very difficult to turn 4 Then turn the star shaped adjustment wheel in the opposite direction until the wheel turns freely with a slight friction of the pa...

Page 71: ...chine is stable l The tractor is off and the ignition key has been removed Follow all the safety measures described in this manual when you apply the solutions suggested to solve the problems Problem...

Page 72: ...lace the shear bolt on the drive shaft see section 5 8 The belts are slipping Adjust the belt tension see section 5 8 The loading screw does not turn The hydraulic couplings are incorrectly hooked up...

Page 73: ...w the operator to use a front loader to pour the grain into the hopper The side wideners are bolted under the hopper A collision between the front loader trough and the head of the loading screw could...

Page 74: ...tment of the quantity of liquid sprayed into the grains The higher the number selected on the regulator the less there will be liquid sprayed into the grains and vice versa The spray system is activat...

Page 75: ...ve the belts and their protectors as well as the three pulleys attached to the casing E shafts and which connect the power transmission to the compression screw 4 Remove the bolts F that attach the ca...

Page 76: ...76 Operation Guide Grain bagger GB series Anderson Group Figure 54 Changing the casing of the crushing rollers...

Page 77: ...l extensions of the bagger 2 Lower the plate 3 Remove the bolts that attach the tunnel to the bagger on the lateral extensions and around the compression screw and remove the tunnel 4 Remove the plate...

Page 78: ...nsions in this position 8 Install the new plate then the new tunnel Figure 56 New tunnel installation 9 Attach the new plate to the lateral extensions with chains see Figure 57 Chain installation Figu...

Page 79: ...ANDERSON GROUP 5125 rue de la Plaisance Chesterville Qu bec CANADA G0P 1J0 E mail service grpanderson com Telephone 1 819 382 2952 Fax 1 819 382 2218 www grpanderson com...

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Anderson GB series, Operation Manual

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