background image

20 

 

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Plasma  cutting t orch

 

 
 
 
 

 

Work piece

 

Negative  t erminal

 

Cutting  m achine

 

Arc  m aintenance  cabl e

 

Electrode

 

S

 

Nozzle

 

Positive  term inal

 

Work  pie ce

 

7 - BASIC CUTTING TECHNIQUE

 

 

 

Note! 

This section being general welding technique guide is for reference only. 

Specific functions of your machine please refer to previous chapters.

 

 

Air plasma cutting is a cutting method using plasma arc thermal energy. When cutting, use 
plasma arc to melt work piece, blow molten metal by jet stream to form cut. Air plasma cutting 
can cut almost all metal materials, especially for high alloy steel and nonferrous metal which 
cannot be cut by flame cutting. Advantages are as follows: highly centralized arc energy, good 
stability, strong cutting ability; high cutting speed (3~5 times of gas cutting); low cost; arrow, 
burnished, clean and almost vertical cutting edge; less work piece deformation.

 

 

Fig.  7-1:  Cutting  process

 

1. 

Plasma arc type

 

According to power source connecting method, there are two kinds: transferred arc and non- 
transferred arc.

 

(1) 

Transferred type

 

Power source negative output terminal is connected with electrode; positive terminal is 
connected with work piece. Plasma arc is generated between electrode and work piece. First, 
it needs to ignite plasma flame flow between electrode and nozzle, and plasma airflow makes 
plasma flame flow contact with work piece to form plasma arc. Plasma arc formed by this 
transferred method is called transferred arc. Transferred arc can reduce nozzle burning 
caused by arc starting or liquid metal spatter.

 

Fig.  7-2:  Transferred  type

 

Summary of Contents for CUT40i

Page 1: ...1 MANUAL BOOK WP 40 A DC INVERTER AIR PLASMA CUTTING MACHINE Jalan Arif Rahman Hakim 51 Ruko 21 Blok D 1 Surabaya 0851 0199 2232 031 5990089 031 5997259 salesadnsby gmail com adnsby co id...

Page 2: ...g low cost Narrow burnished clean and almost vertical cutting edge Less work piece deformation Continuous adjustment of cutting current HF arc ignition easy arc starting Strong power grid adaptability...

Page 3: ...erheats thermostat s will close output stops Wait for fifteen minutes for themachine to cool down Reduce amperage or duty cycle before welding NOTE Exceeding duty cycle can damage unit and void warran...

Page 4: ...n kill G A S E S A N D F U M E S c an be dang er ous h aza rdo us to y our heal th Ke ep t he w elde r a nd w ork plac e in Ke ep ade qu ate ven tilatio n anti du st good gr oun din g and exha ust A R...

Page 5: ...cutting parameters Different models of the power sources are matched to different cutting CUT40i This series of cutting machine is small light and portable Adopt single tube IGBT HF inverter technolo...

Page 6: ...from direct soaking Warning A machine that topples over or falls from its stand can easily kill someone Place machine on an even firm floor in such a way that it stands firmly The venting duct is a v...

Page 7: ...ing Below are the lists CUT Cutting machine Ground cable Plasma torch Air compressor 4 3 Interface The functions on the control panel are all arranged in a very logical way The various parameters need...

Page 8: ...p when cutting machine works normal It lights up when inner temperature is too high or fan is locked rotor and cutting machine will stop work automatically 4 2 step 4 step switch On 2 step mode press...

Page 9: ...ixed colored wire must be firmly grounded the rest 2 wires connect to 1 phase AC 220V 15 50 60Hz power supply 3 Gas inlet Connect with compress gas source by gas hose 4 Fan Cool down the heat componen...

Page 10: ...installation there is high risk of very serious injury and damage Do not use the functions described here until you have read and completely understood Safety Rules in the beginning Only carry out wo...

Page 11: ...cable size mm2 Input cable 2 5 Output cable 16 Protective GND wire 2 5 Table 4 5 1 Input power supply cable installation The connection between input cable and distribution box Fig 4 5 2 Warning Neve...

Page 12: ...ound 4 0mm type G 2 plug round GND round hole type I 3 pin flat type K 3 pin round type M Switzerland type N Italy type O Denmark type Table 4 5 2 Power socket selection Country Type Country Type Asia...

Page 13: ...sing region selection Cutting Warning Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described here until you have read and completely understood the...

Page 14: ...iece arc starting point Note Usually start cutting at edge of work piece also can start cutting at any point of work piece at this time should incline torch so as to blow off molten metal and form ori...

Page 15: ...15 4 7 Main components list Fig 4 7 1 Inner structure 13 12 7 9 1 2 11 8 17 3 10 4 5 19 18 16 6 15 14...

Page 16: ...50Hz 10 Solenoid valve 752001 00037 220V 50Hz 11 Pressure reducing valve 766003 02164 220V 50Hz 12 Rectifier bridge 735004 00005 220V 50Hz 13 Fuse 745007 00045 220V 50Hz 14 Aluminum electrolytic capac...

Page 17: ...y torch trigger cable connection 3 Display board is damaged 1 Check output cable connection 2 Check connection 3 Check and repair 3 Protection on indicator lights up 1 Inner temperature is too high 2...

Page 18: ...2 Check gas flow 3 Regulate pressure knob on the filter to reduce air pressure 8 Too wide cut 1 Slow cutting speed 2 Nozzle is burn out 1 Increase cutting speed 2 Replace 9 Non vertical cut 1 Nozzle i...

Page 19: ...llow the instructions as below to ensure normal use of cutting machine Conduct safety check at regular intervals see Safety rules Dismantle machine side panels and clean machine inside with clean and...

Page 20: ...ized arc energy good stability strong cutting ability high cutting speed 3 5 times of gas cutting low cost arrow burnished clean and almost vertical cutting edge less work piece deformation Fig 7 1 Cu...

Page 21: ...on can increase cutting voltage But if cutting voltage is over 2 3 of open circuit voltage arc will be no stable and blow out easily In order to increase cutting voltage need to use power source with...

Page 22: ...es so tumor in bottom cut increases cutting quality becomes bad and double arc occurs often Distance between nozzle and work piece is 3 5mm also can contact nozzle and work piece Cutting thickness of...

Page 23: ...1 5 6 7 2 8 6 8 8 5 6 11 9 2 4 5 7 3 7 5 5 11 3 3 4 5 5 5 0 8 3 8 7 2 5 6 7 5 5 1 5 2 4 3 2 0 5 2 3 2 3 4 5 6 1 2 2 5 0 4 1 6 2 5 1 2 2 2 7 10 0 4 1 2 1 0 5 1 1 1 2 12 0 7 0 8 0 3 0 7 0 5 1 16 0 5 0...

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