AMP Research 75135-01A Installation Manual Download Page 4 | Manualshive

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IM75135 rev 07.30.19

A M P R E S E A R C H P O W E R S T E P

T M

– J e e p W r a n g l e r J L

Socket Cap

Screw

12

x8

Cable tie (11”)

17

x2

Cable tie (7”)

16

x20

11

M8 Button

Head Bolt

x8

18

Butt Connector

x11

10

LED Light Bracket

x4

Shim Spacer

15

x2

14

x8

Washer

13

x4

M8 Hex Bolt w

Conical washer

21

Motor Cover

x4

19

CRH Motor

x4

20

Cinch Fastener

x12

22

M8 Head Hex Bolt

x8

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Summary of Contents for 75135-01A

Page 1: ...ights reserved Printed in USA TOOLS REQUIRED q Safety goggles q Measuring tape q 10 mm socket q 13 mm socket q 1 2 socket q Ratchet wrench and extension q Wire crimpers q Wire stripper cutter q 3 16 hex key wrench allen wrench q 4mm hex key wrench allen wrench q Electrical tape q Weather proof caulking silicone sealer q Silicone spray INSTALLATION TIME 1 2 3 4 SKILL LEVEL 4 Experienced AMP RESEARC...

Page 2: ...h the install Please follow the instructions below and handle the assembly carefully CAUTION Dropping the assembly or any excessive impact MAY cause damage to the motor Instructions 1 Position the gear cover in place as shown if not already in place 2 Seat motor into position on the three mounting bosses This may require an adjustment of the gear by moving the swing arms 3 After seating into place...

Page 3: ... T M J e e p W r a n g l e r J L 1 x2 Step assembly End cap left x1 End cap right x1 T nut insert x2 Socket cap screw x2 Nut plate x2 4 Motor Linkage assembly Passenger 3 Motor Linkage assembly Driver 5 Wire harness 6 Controller XTA 8 Door Trigger Module 7 Posi Tap x4 9 LED Lamp x4 x2 x2 ...

Page 4: ...p W r a n g l e r J L Socket Cap Screw 12 x8 Cable tie 11 17 x2 Cable tie 7 16 x20 11 M8 Button Head Bolt x8 18 Butt Connector x11 10 LED Light Bracket x4 Shim Spacer 15 x2 14 x8 Washer 13 x4 M8 Hex Bolt w Conical washer 21 Motor Cover x4 19 CRH Motor x4 20 Cinch Fastener x12 22 M8 Head Hex Bolt x8 ...

Page 5: ...senger side Install Front Drive Linkage Locate next set of mounting holes forward Note drive linkage with motor mount facing towards front of vehicle Using supplied button head screws 11 and washers 14 assemble linkage to pinch weld Before tightening slide Light mounting bracket 10 in Rearward mounting hole Next use supplied hex bolt with conical washer 13 and shim 15 through bottom threaded inser...

Page 6: ... down into channels on controller surface Connect power leads from Controller Red to positive battery terminal and Black to the vehicle body ground as shown Slide motor assembly onto drive shaft and mounting bosses of driving linkage assembly Use supplied M8 bolts Torque to 8 ft lbs 11N m Mount step extrusion to linkage assemblies Line up T nuts in step assembly with slots in lower mounts of linka...

Page 7: ...et Route the two Wire Harness legs down over the wheel wells toward Motor Linkages long leg across to the driver side Secure harness with tie wraps Insert Tighten Strip 3 8 Insert and Tighten Splice Power Step trigger wires into the Door Ajar wires with provided Posi TapTM splicers The Power Step trigger wires color coordinate with the factory Door Ajar wires Follow the steps below to correctly sp...

Page 8: ...nd BLK 2 7 PRP Passenger Side Output Driver Front Input PRP 3 8 WHT Passenger Front Input Driver Rear Input GRY 4 9 YEL Passenger Rear Input Not Used 5 10 Not Used Pin locations Locate the white connector panel against passenger side kick panel area Locate three connectors as shown below and connect powerstep trigger wires as indicated in the chart Match pin locations called out in previous step N...

Page 9: ... Red Black to Black Once Crimped use heat gun to shrink tube Close and wrap conduit with electrical tape Secure all loose wires with cable ties Pull lamp wires upward to avoid any wire snagging Reinstall Fuses from Powerstep Wire Harness 18 1 5 14 13 On driver side run Wire Harness leg down and along underside of the vehicle floor and frame to front Drive Linkage Connect harness to motor and secur...

Page 10: ...ated by closing and opening any door of vehicle FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close NORMAL OPERATION When the doors open PowerStep automatically deploys from under the vehicle When the doors are closed PowerStep will automatically return to the stowed retracted position Note that there is a 2 second delay before the Power...

Page 11: ...t thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the discretion of the manufacturer for instructions You must retain proof of purchase and submit a copy with any items returned for warranty work Upon completion of warranty work if any we will return the repaired or replaced item or items to you freight prepaid Damage...

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