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amiad 3" Spin Klin Series, Installation And Operation Instructions Manual, Page: 1 / 28

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3

” Spin Klin Ext.                                                     910101-000929 / 09.2017                                                                Page 1 of 28 

 

 
 

 

AMIAD WATER SYSTEMS Ltd. 

 

3

” 

Spin Klin Battery  

External Source  

Automatic back-flush 

 

 Serial number: 

_______________ 

 Order number: 

_______________

 

 Catalog number: 

_______________ 

 Filtration degree: 

_______________ 

 Tested by: 

_______________ 

 

 

Installation and Operation 

Instructions 

 

 

 

910101-000929/ September 2017 

 

 

Summary of Contents for 3" Spin Klin Series

Page 1: ... 3 Spin Klin Battery External Source Automatic back flush Serial number _______________ Order number _______________ Catalog number _______________ Filtration degree _______________ Tested by _______________ Installation and Operation Instructions 910101 000929 September 2017 ...

Page 2: ... in part any of this document or its content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site...

Page 3: ... DIMENSIONS 7 4 DESCRIPTION OPERATION 8 5 DESCRIPTION AND FILTER OPERATION 12 6 TECHNICAL DATA 13 7 INSTALLATION AND OPERATION 14 8 SPIN KLIN SYSTEM MAINTENANCE 17 9 TROUBLESHOOTING 21 10 FILTER PARTS SCHEDULE AND PARTS LIST 22 11 VALVES PARTS SCHEDULE AND PARTS LIST 23 11 1 STANDARD VALVES PARTS LIST 24 11 2 AW VALVES PARTS LIST 25 11 3 SW VALVES PARTS LIST 22 12 SYSTEM DRAWINGS 22 13 AMIAD LIMIT...

Page 4: ...ractices whilst working in the filter s vicinity Use the filter only for its intended use as designed by the manufacturer any misuse of the filter may lead to undesired damage and may affect your warranty coverage Please consult with the manufacturer prior to any non regular use of this equipment System s cleaning and maintenance shall be carried out only when explosive atmosphere is not present I...

Page 5: ...tream of the filter s pneumatic inlet port Hydraulics Extra safety devices should be installed on hot water applications to avoid skin burn danger The user should install a manual Water Cut off Valve next to the filter s inlet and outlet ports In cases where the downstream piping network downstream of the filter is pressurized an additional manual Water Cut off Valve should be installed next to th...

Page 6: ... and maintenance shall be carried out only when explosive atmosphere is not present Before any maintenance or non regular operation Servicing the filter should be done only by technicians authorized by the manufacturer System s cleaning and maintenance shall be carried out only when explosive atmosphere is not present Disconnect the filter from the power supply and lock the Main Power Switch Disco...

Page 7: ...th mm inches mm inches mm inches 2 unit battery 824 32 4 1613 63 5 660 26 0 3 unit battery 824 32 4 1613 63 5 660 26 0 4 unit battery 1 074 42 3 1613 63 5 660 26 0 5 unit battery 1 650 65 0 1613 63 5 660 26 0 6 unit battery 1 650 65 0 1613 63 5 660 26 0 7 unit battery 2 470 97 2 1613 63 5 741 29 2 8 unit battery 2 718 107 0 1613 63 5 741 29 2 ...

Page 8: ...ation element with a statistically significant series of valleys and traps for solids The stack is enclosed in corrosion and pressure resistant housing During the filtration process the filtration discs are tightly compressed together by a spring power and differential pressure thus providing high filtration efficiency Filtration occurs while water is percolation from the outer diameter to the inn...

Page 9: ...trap the solids Spin Klin Automatic Back flush Operation Activated by an external command differential pressure or time alternate units of the Spin Klin system go into back flush mode The inlet three way valve closes the inlet to the filter pod and opens the drain The outlet three way valve closes the outlet of the filter pod and opens the external source During the back flush process the compress...

Page 10: ...ed to the diaphragm s control chamber through port D The diaphragm moves the sealed shaft port 2 closes preventing flow to the filter Port C opens allowing flushing water to flow from port C filter connection to the drain 1 Outlet valve Command pressure is applied to the diaphragm s control chamber through port D The diaphragm moves the sealed shaft port 2 closes port 1 opens allowing flushing wat...

Page 11: ...3 Spin Klin Ext 910101 000929 09 2017 Page 11 of 28 BackFlush valve INLET OUTLET EX SOURCE DRAIN BackFlush mode Filter in 3 S K Filter Filtration mode Filters in Modes of Operation ...

Page 12: ...controller transmits an electrical command to the first solenoid according to either differential pressure or time 2 The solenoid then sends a pressure command to the back flush valves switching them from filtration mode to back flushing mode 3 Filter 1 is then back flushed with water from the External Water Source Contaminated water and impurities flow out through the drain manifold 4 Upon comple...

Page 13: ...psi Back flush flow rate per single spine 400µ 130µ 100µ 70µ 50µ 20µ 20 m3 hr 22 m3 hr 22 m3 hr 88 gpm 100 gpm 100 gpm Maximum temperature 60 C 4 bar 158 F 58 psi PH 4 11 4 11 Construction Materials Filter Housing Lid RPA Reinforce Polyamide or RPP Reinforce Polypropylene Disc elements PP Polypropylene or PA Polyamide Backwash valves RPA Reinforce Polyamide or RPP Reinforce Polypropylene Manifolds...

Page 14: ... flow rate is not too high An excessive flow rate through the filter causes excessive pressure loss Open the Air Supply and check the air pressure Manually start a back flushing cycle and make sure that all the system s components function correctly If after the back flushing cycle the pressure difference is not reduced check that the flow is not too high PLC Control Note PLC Controllers are varie...

Page 15: ...3 Spin Klin Ext 910101 000929 09 2017 Page 15 of 28 Control Scheme External Source for back flush ...

Page 16: ...uit make sure to re connect it immediately as the back flush cycle starts D Verify that the back pressure reading during back flushing is according the recommended pressure for your system specific filtration degree E When the filter is clean verify that the differential pressure between the inlet and the outlet ports does not exceed 2m 3 PSI F Check that the differential pressure indicator is set...

Page 17: ...troller timing parameters are correctly adjusted and activate the automatic back flush cycle In the event of a back flush controller malfunction check for possible failures Cleaning of the Command Filter Close the command filter inlet valve release the pressure trapped in it and remove the cover Thoroughly clean the filtration element then reinstall the command filter element and cover and open th...

Page 18: ...Tie each set on a string and place them in a cleaning solutions HCL Chlorine or other refer to Cleaning Recommendations Clogged Filtration Discs Thoroughly wash the discs with fresh water Figure 7 Reassemble the discs on the spines check that the correct quantities of discs are assembled on the spine when the discs are pressed with two hands the top disc should be level with the imprinted circle o...

Page 19: ...s carbonates iron oxide and other deposits Safety equipment safety glasses gloves long pants long sleeved shirt and shoes ATTENTION While working with chemicals protect yourself with the necessary safety equipment Safety glasses gloves protective clothing Work in a well ventilated area Follow the manufacturer s instructions Cleaning Organic and Biological Deposits Open the filter and remove dirty ...

Page 20: ...omposition of the deposit is not known perform the following test Take 5 discs for the test Soak 2 discs in a 5 Sodium Hypochlorite Solution Preparation of the solution Pour 1 cup of water into a small container then add 1 cup of Sodium Hypochlorite 10 NaOCl Soak 2 discs in a 5 Hydrochloric Acid Solution Preparation of the solution Pour 2 cups 500ml of water into a small container then add careful...

Page 21: ...and the piston Replace if needed Check clean the drain manifold and pipe Contact your local distributor Continuous or Non stop Backwashing Continuous backwash Non stop backwash cycle Disconnect the control pipes from the valves Check inlet outlet pressure Check pressure differential gauge and replace if needed Check controller described above Contact your local distributor Command transfer No comm...

Page 22: ...6 DISC SET PA 130MIC 2 3 4 6 SK 700101 000021 11 ANTI FRICTION S ST316 F 2 7SK DW 760109 000045 ANTI FRICTION SUPER DUPLEX F 2 7SK DW 760109 000467 12 SK 2 7 SPINE PISTON HDPE NATURAL DW 710101 000436 13 2 SK SPINE TIGHTENING NUT RPA BLACK 710101 000106 14 2 SK BUTTERFLY NUT RPA BLACK 710101 000435 15 FILTER CLAMP 2 3 S ST304 760108 000002 16 HYDRAULIC SEAL 2 3 EPDM 770104 000248 HYDRAULIC SEAL 2 ...

Page 23: ...3 Spin Klin Ext 910101 000929 09 2017 Page 23 of 28 11 VALVES PARTS SCHEDULE AND PARTS LIST 350 Series Plastic Back flush Filter Valve Double Chamber Straight Angle Reverse Flow Size 3 x3 ...

Page 24: ...30113 000767 10 DIAPHRAGM FOR 3X3 BERMAD VALVE 730113 000538 4 SEAL F 3 2BER 730113 000359 91 BOLTS NUTS KIT F 3 350 BERMAD 730113 000766 STRAGHT REVERSE FLOW 3X3 350 VICTAULIC RPA BLACK BERMAD 730102 000123 No Description SAP 1a BODY ASSY F 3 VALVE PLASTIC BERMAD 730113 000396 31a 31c LOWER ADAPTOR F 3 350 PLASTIC BERMAD VIC 730113 000770 27 VALVE ASSY F 3 STRAGHT REVERSE FLOW PLASTIC BERMAD 7301...

Page 25: ...RAGM FOR 3X3 BERMAD VALVE 730113 000538 4 SEAL F 3 2BER 730113 000359 91 BOLTS NUTS KIT F 3 350 BERMAD 730113 000766 STRAGHT REVERSE FLOW 3X3 350 VICTAULIC RPA BLACK AGRESSIVE WATER BERMAD 730102 000126 No Description SAP 1a BODY ASSY F 3 350 PLASTIC BERMAD WA 730113 000776 31a 31c LOWER ADAPTOR F 3 350 PLASTIC BERMAD WA VIC TRH 730113 000777 27 VALVE ASSY F 3 STRAGHT REVERSE FLOW PLASTIC BERMAD W...

Page 26: ...0 DIAPHRAGM FOR 3X3 BERMAD VALVE 730113 000538 4 SEAL F 3 2BER 730113 000359 91 BOLTS NUTS KIT F 3 350 BERMAD 730113 000766 STRAGHT REVERSE FLOW 3X3 350 VICTAULIC RPA DUPLEX BLACK SW BERMAD 730102 000127 No Description SAP 1a BODY ASSY F 3 350 PLASTIC BERMAD WA S DUPLEX 730113 000781 31a 31c LOWER ADAPTOR F 3 350 PLASTIC BERMAD WA S DUPLEX VIC 730113 000782 27 VALVE ASSY F 3 STRAGHT REVERSE FLOW S...

Page 27: ...3 Spin Klin Ext 910101 000929 09 2017 Page 27 of 28 12 SYSTEM DRAWINGS to be amended per each specific ordered ...

Page 28: ...ng 6 This warranty is valid on the condition that the Products are installed according to Amiad s instructions as expressed in Amiad s instruction manuals and according to the technical limitations as stipulated in Amiad s literature or as stated by a representative of Amiad 7 This warranty will not apply to damaged or defective Products resulting from or related to i Fire flood power surges or fa...

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