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Ametek Mocon Dansensor LeakPointer 3, User Manual

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Ametek Mocon Dansensor LeakPointer 3 User Manual Download Page 52

50

User Guide

EN

Dansensor

®

 

LeakPointer 3/3

+

P/N 380064-F

06/2021

Performing a workflow/measurement

For Single Package testing with PackFix:

Place the test package 

 in the center of the base plate 

.

If the current measurement requires the use of a PackBase 

, this is placed in the middle of 

the base plate, after which the package is placed in the middle and on top of it.

NOTE! It is important that the package is placed in the middle of the chamber, as 
this ensures a stable and uniform pressure on the PackFix mechanism 

.



Summary of Contents for Mocon Dansensor LeakPointer 3

Page 1: ...P N 380064 F 06 2021 UserGuide...

Page 2: ...This blank page has been inserted to enable double sided printing of the document...

Page 3: ...Dansensor LeakPointer 3 3 EN User Guide P N 380064 F 06 2021 UserGuide Published by MOCON Europe A S R nnedevej 18 4100 Ringsted Denmark Tel 45 57 66 00 88 info dk mocon ametek com www ametekmocon com...

Page 4: ...2 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Page 5: ...g principle 13 2 Setting up 15 Moving lifting 15 Connections 16 Main power supply cable 16 Compressed air 17 Network Cable 17 USB Connection 17 3 Operating 19 Basics 19 Switching on off 19 Touch scree...

Page 6: ...54 4 Menus and Settings 55 Main menu 55 IMPORTANT 55 Workflow 56 Products 56 Custom Fields 63 Access 65 Access levels 66 User Administration 67 Change Administrator PIN code 69 Data 70 Collected Data...

Page 7: ...89 User Interface 90 Conformity 90 Consumable parts and options 91 Ordering items 91 Available User Guides 91 Consumable parts 91 Options Accessories 91 Printer 91 Appendix 93 Safety and handling inst...

Page 8: ...6 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Page 9: ...operate with a very simple measuring principle A CO2 filled package is placed in a chamber in which a vacuum is built up If there is a leak in the package the gas from the package will leak into the...

Page 10: ...anual before operating or maintaining the device Observe all NOTES CAUTIONS and WARNINGS see page 9 for details About this Manual Intended Use of this Manual This manual describes the common use and m...

Page 11: ...ccording to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechanical or...

Page 12: ...ism Chamber sensor The sensor detects when chamber is open and closed respectively The chamber sensor consists of a magnet built into the chamber sealing and a sensor located below the base plate 5 7...

Page 13: ...rnal data collection LAN Data dump The connector is fitted with a water proof cover The port has 2 built in status indicator LED s Connector for compressed air LeakPointer 3 models only Main power con...

Page 14: ...see Product setup on page 30 for details PackBase mesh models with PackFix only Use the mesh together with the legs to adjust the PackBase for a specific package type see Adjusting the height of the...

Page 15: ...Since this type of measurement is not made on the basis of a predetermined Delta P value the measurement result will be stated as the increase in the CO2 level measured in the chamber in ppm s 4 When...

Page 16: ...l if device is calibrated using the optional Leak Simulation Kit accessory see Options Accessories on page 91 This does not mean that a hole of this size exists in the package instead there could be 3...

Page 17: ...5 degrees in any direction relative to the horizontal as this may cause the oil in the vacuum pump to enter the pump s vacuum chamber which can cause serious damage to the pump impeller CAUTION The va...

Page 18: ...re green yellow must always be connected to the local safety ground system in accordance with the local requirements Alternatively a standard power cable C14 acc to IEC 60320 1 UL 498 or CSA C22 2 no...

Page 19: ...and other components NOTE If the air supply pressure is below or above the specified input pressure the system may not function as intended Filter recommendations It is recommended to install a filter...

Page 20: ...18 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Page 21: ...Switching on off 1 Use the ON OFF button on the back of the device to switch the device on and off 2 When the device is switched on the splash screen is displayed for a few seconds while device is in...

Page 22: ...ID whatever is required 6 When the device is ready the display will show Current user is as selected during login with the access level as specified for this user Standard Test Operator or Operator NO...

Page 23: ...cess some of which only allow access to a limited number of the device s functions and menus see Login on page 84 and Access on page 65 for details Restarting resetting If device freezes or something...

Page 24: ...on page 47 for details Measuring mode The measuring mode for the currently selected product Current user Currently selected user To select another user press User icon User icon This icon shows the a...

Page 25: ...ing this icon will take you to the Main Menu See Main menu on page 55 for details Date Time Current date and time Status area In the status area the workflow status progress is displayed See Performin...

Page 26: ...or to decide how to proceed Error messages are mainly related to the device itself The Error message screen describes the problem and must be acknowledged by tapping If one or more errors persist you...

Page 27: ...r when confirmed Measure icon Pressing this icon will take you to the measuring screen See The Measuring screen on page 22 for details Main Menu icon Pressing this icon will take you to the Main Menu...

Page 28: ...E g selection of menu language or pressure unit Tap item to show list of predefined options Option lists where only one option can be selected uses radio buttons whereas lists where you can select one...

Page 29: ...selection key to the left of the key The key deletes all the text whereas the key deletes the character to left of the cursor The and keys move the cursor one character to the left or right respectiv...

Page 30: ...ned text strings converted to bar codes e g for custom field inputs or invalid measurement notes Subsequently the scanner can be used to easily and quickly select or change products or users See Selec...

Page 31: ...Settings menu and make appropriate settings see Settings on page 79 for details Set up Users From the factory no default users have been created but we highly recommend that you create specific users...

Page 32: ...includes the following Create product see New on page 58 Package height adjustment Determination of vacuum setting Determination of leak correction factor Height adjustment Place the package in the m...

Page 33: ...recommend to place the needle through the side of the package CAUTION Makesurethat the needledoesnot touchtheproductin the package as this could clog or soil the needle and or hose If this happens the...

Page 34: ...is approx half of its total range of motion For smaller less flexible packages the movement may be heavily reduced A smaller package will most likely need a higher setting of the Chamber vacuum delta...

Page 35: ...fficult to obtain uniform measurement results you may also consider trying with a longer or shorter test time than the default set test time See Test Time on page 59 for details 8 Tap the icon to exit...

Page 36: ...d in Height adjustment on page 30 and Determination of vacuum setting on page 31 and that the package is positioned accordingly 1 Place the O ring on the restrictor then assemble it with the needle 2...

Page 37: ...tor window it takes 5 measurements to calculate a valid correction factor 8 Close the chamber to start the measurement 9 When the test is completed the result is displayed in the corresponding field a...

Page 38: ...he icon in the lower right corner and then press the button to return to the product settings 12 Otherwise perform the above procedure using a new package each time until you have 5 valid measurements...

Page 39: ...est hole size Average and Leak Correction Factor values are added to the Error Event Log 14 When Leak Correction Factor has been updated prepare one more package and make a control measurement using t...

Page 40: ...for details Since the legs should not be tightened much when assembling it does not require for the use of any tools Simply press down on the screw while tightening the parts by hand If you need to us...

Page 41: ...Dansensor LeakPointer 3 3 EN User Guide 39 P N 380064 F 06 2021 Fig 1 PackBase height overview NN NN NN NN NN NN NN NN Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y UFN...

Page 42: ...device as described below 1 Use a Torx 20 screwdriver to loosen the screws 2 Now turn the PackFix slightly counter clockwise so that the screw heads can pass through the keyholes on the PackFix base...

Page 43: ...r to mount them in the hexagonal stays again Do NOT tighten the screws but leave a gap of 2 3 mm see detail 2 If screws and washers are already there use a Torx 20 screwdriver to loosen the screws to...

Page 44: ...by removing a number of springs 1 Remove the PackFix as described in Removing the PackFix on page 40 2 Use a Torx 10 screwdriver to remove the screws and then remove the base plate NOTE To remove spr...

Page 45: ...as shown in Fig 2 Even though the drawing shows it it is not necessary to remove the bearings on the LeakPointer 3 PackFix when removing the springs Keeping the bearings in place makes it easier if s...

Page 46: ...closed We recommend to place the needle through the side of the package 2 Select Workflow Products Edit and then select the product you have created for the specific package type 3 Set Mode to Multi P...

Page 47: ...well as the achievable P makes it difficult to obtain uniform measurement results you may also consider trying with a longer or shorter test time than the default set test time See Test Time on page 5...

Page 48: ...ap the yellow icon to open the test measurement function then close the chamber to start the measurement 12 When the test is completed verify that the measured P is very close to the values as obtaine...

Page 49: ...In these cases it is recommended to open the chamber and wait approx 30 sec before trying again In some cases it may even be necessary to ventilate the room where the device is located at the same tim...

Page 50: ...orange 2 Use and keys to scroll through the list to find the appropriate product NOTE If you have a large number of products scrolling through the list may be quite time consuming In this case you ca...

Page 51: ...ect product using a bar code scanner 1 The device must be ready and show the measuring screen 2 Use the bar code scanner to scan the product s bar code 3 If the bar code matches the Product ID of a va...

Page 52: ...ckage in the center of the base plate If the current measurement requires the use of a PackBase this is placed in the middle of the base plate after which the package is placed in the middle and on to...

Page 53: ...n the rear corners of the base plate see detail Performing measurement 1 Select appropriate product see Selecting a product for measuring on page 47 2 When the device is ready the display will show on...

Page 54: ...e g packaging machines Make your selection and press 7 When display changes to close the chamber and keep it closed until an appropriate vacuum has been established inside the chamber Please note that...

Page 55: ...the CO2 level in the chamber in ppm s The symbol means that the measurement is within the allowed range while the symbol means that the measurement is higher than the allowed range The small statisti...

Page 56: ...mables and replacement parts Cleaning Use the ON OFF button on the back of the device to switch the device off For normal cleaning use a soft lint free cloth with a mild soap solution Avoid getting mo...

Page 57: ...rn to the previous menu level To make sure changes are saved you should go to the main menu and wait at least 30 sec before switching the device off Measure Takes you to the measuring screen See Perfo...

Page 58: ...risk are only available when logged in as Administrator Products Selecting Products from the Workflow menu will display a menu with the available product options The total number of products that can...

Page 59: ...ars when exiting the function Tap to save changes New Creates a new blank product See New on page 58 for details Copy Use this function to create a new product that is similar to an existing product P...

Page 60: ...this case use the Find and or Filter functions which can be selected in the bottom of the screen see Find and Filter on page 61 for details New Creates a new product with default settings TIP Ifanewp...

Page 61: ...pheric pressure The higher the figure the deeper the vacuum See Product setup on page 30 for a detailed description of the procedure of determining the optimal setting for specific products Test Time...

Page 62: ...ctor should be adjusted individually for each product See Product setup on page 30 for a detailed description of the procedure of determining the correct setting for specific products Determine Leak C...

Page 63: ...Select the appropriate search method Selecting either the Name or Product ID methods brings up a touch screen keyboard for keying in the search text NOTE The Name or Product ID search methods will no...

Page 64: ...ired filtering parameter e g Mode Make required setting then press the key 7 Now you can see the selected Mode filter setting Select another filtering parameter or press the key to return to the list...

Page 65: ...measurement result 4 custom fields are available each of which can be individually defined with a name and an input type Whether or not a field entry is required is set up for each product individual...

Page 66: ...up to 4 different text fields When prompted during the measuring workflow you must select either of the preset text fields from the list Use Previous Value If enabled the previous entered value will...

Page 67: ...nged to one of your own selection see Change Administrator PIN code on page 69 for details For best safety and correct operation of the device we recommend logging out of the Administrator feature whe...

Page 68: ...to Standard Test products workflows marked with State Current Cannot change any settings Operator Normal user Can perform tests using all products workflows with State Current Cannot change any settin...

Page 69: ...tion From here the user database is maintained You can edit the settings for an existing user create new users or delete users Edit Edit an existing user User settings are described in New on page 68...

Page 70: ...characters User ID Unique user identification code up to 25 characters Both numbers and letters can be used Use ID to login when login with User ID is required NOTE If you forget your User ID you sho...

Page 71: ...ode required for logging in as Administrator To change the PIN code do the following 1 From the Access menu select Change Administrator PIN code This screen appears 2 Enter current PIN code 6 digits a...

Page 72: ...Collected Data on page 71 for details Error Event Log Displays an internal log file listing the last 99 pages of errors and events To see the complete list of errors and events you should export the...

Page 73: ...shows the current number of data logs for the product The default selected product is always the active product product text is orange but any other product can be selected using the Select Product fu...

Page 74: ...are attached to the measurement either via custom fields or as a comment on an invalid measurement All custom field entries and comments are exported together with the log data The logged data can be...

Page 75: ...es that you insert a USB stick in one of the device s USB ports labelled Export Measurement Log Exports all measurement data logs as text file Export Error Event Log Exports error event logs as text f...

Page 76: ...ompany information for your appointed service provider Can be changed by a Service Technician Information Opens the Information screen See Information on page 75 for details Diagnostics Opens the Diag...

Page 77: ...ed Next calibration Shows the number of days left until the device should be calibrated Chamber switch Shows if the chamber is open or not Can be used to check if the magnets in the sealing are placed...

Page 78: ...mber and inside a package when package is connected to the DeltaP connector in the chamber Sensor Pump pressure U2 Shows the pressure difference between the exhaust of the sensor pump and the surround...

Page 79: ...eased 5 mbar System vacuum 750 mbar A delta pressure of 750 mbar starting from 250 mbar should be established in the chamber within the time limit System tightness 5 0 mbar The sample pump pumps gas f...

Page 80: ...ou can see which test has failed and the measured value for it Create Test Vacuum The Create Test Vacuum function can be used to create a specific vacuum in the chamber in order to find leaks or to de...

Page 81: ...ork Opens the Network setup screen See Network on page 82 for details Network Logging Opens the Network Logging setup screen See Network Logging on page 83 for details Login Opens the Login setup scre...

Page 82: ...e file export format for the log files is csv Comma Separated Values This format can be imported into a spreadsheet The actual used separator is semicolon Measurement log files are named serial no _Me...

Page 83: ...The functions can for example be used to clone your device with exported data from another device The import functions requires that the files are located in a folder named leakpointer and named as d...

Page 84: ...settings can result in reduced or no network activity DHCP It is possible to choose between a fixed static IP address or a DHCP dynamic IP address where the device s network settings are assigned from...

Page 85: ...roduct ID Mode Standard Test State Vacuum delta Test time Leak limit Hole limit Leak gain factor Hole size micron CO2 increase ppm s Leak Marked state Error nr Days till calibration Invalid measuremen...

Page 86: ...ring Current user is the default Operator User Name User ID During start up or if changing user you are taken to the Access screen where you must select User Login and then either select a user from t...

Page 87: ...evice switch to a Sleep mode when not in use for a period This will cause e g the fan in the chamber and the sample pump to stop and the display will be dimmed Setting value to 0 will disable the func...

Page 88: ...format Setting of date format DD MM YYYY or MM DD YYYY Time Date and Date format are related to the real time clock setting in the device The settings will have effect in all displays showing time an...

Page 89: ...85 kg 187 lbs IP Class IP20 Ambient temperature Operation 2 to 35 C Storage 20 to 60 C Ambient humidity Operation 2 to 25 C 10 90 RH non condensing 25 to 30 C 10 70 RH non condensing 30 to 35 C 10 50...

Page 90: ...x USB 2 0 Type A max current 500 mA For connection of bar code scanner printer and memory stick Network LAN RJ 45 Ethernet 10 100 Mbit s DHCP client or fixed IP Compressed air supply LeakPointer 3 on...

Page 91: ...ckFix LeakPointer 3 without PackFix LeakPointer 3 with PackFix LeakPointer 3 without PackFix W1 325 mm 12 8 325 mm 12 8 465 mm 18 3 465 mm 18 3 W2 265 mm 10 4 265 mm 10 4 378 mm 14 9 378 mm 14 9 W3 29...

Page 92: ...e delta pressure and hole size 2 There must be min 150 mbar abs pressure left in the chamber 3 Depends on package type delta pressure package CO2 content etc User Interface Display type 5 7 colour tou...

Page 93: ...P N 220236 Measure hose delta P LP 3 Ser Cpl P N 380127 Options Accessories Option Barcode Scanner w cable Ser Cpl P N 301189 Option Leak Simulation Kit Ser Cpl P N 341040 Option PackBase 20x2 250x25...

Page 94: ...92 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Page 95: ...ass and plastic and has sensitive electronic components inside The device can be damaged if dropped burned or crushed or if it comes in contact with liquid Do not use a damaged device such as one with...

Page 96: ...excessive pressure to a button because this may cause damage that is not covered under the warranty If the connector and port don t join with reasonable ease they probably don t match Check for obstr...

Page 97: ...O Back plate assembly LP3 LP3 X O O O O O Back plate assembly LP3 LP3 O O O O O O Cable trays O O O O O O Dispaly unit with PCB and display enclosure PCB O O O O O O Relay and RC coupling LP3 LP3 RC O...

Page 98: ...96 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Page 99: ...This blank page has been inserted to enable double sided printing of the document...

Page 100: ...0 0 VSPQF 4 3 OOFEFWFK 3JOHTUFE FONBSL 5FM JOGP EL NPDPO BNFUFL DPN XXX BNFUFLNPDPO DPN...

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