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Radar (FMCW) Level Transmitter for liquids in storage
and process applications

DR5200

Quick Start

Summary of Contents for DR5200

Page 1: ...dar FMCW Level Transmitter for liquids in storage and process applications DR5200 DR5200 DR5200 DR5200 Quick Start Quick Start Quick Start Quick Start AMETEK Drexelbrook DR5200QS LM EDO 6 13 112 Issue...

Page 2: ...ve Guide antennas 23 2 8 7 How to turn or remove the signal converter 27 2 8 8 How to attach the weather protection to the device 28 2 8 9 How to open the weather protection 31 3 Electrical connection...

Page 3: ...can result in damage to the device or to parts of the operator s plant INFORMATION These instructions contain important information for the handling of the device CAUTION Installation assembly start u...

Page 4: ...lies solely with the operator INFORMATION The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose INFORMATION Do a check of the packing li...

Page 5: ...ce of the manufacturer Figure 2 2 Visual check 1 Device nameplate for more data refer to the handbook 2 Process connection data size and pressure rating material reference and heat number 3 Gasket mat...

Page 6: ...o not keep the device in a vertical position This will damage the antenna and the device will not measure correctly Figure 2 4 Storage conditions 1 When you put the device into storage do not keep it...

Page 7: ...gnal converter and process connection compact version or antenna housing and process connection remote ver sion 2 PTFE Wave Horn antenna in cardboard packaging The cardboard packaging is attached with...

Page 8: ...ignal converter to heavy vibrations Part3B Attach the PTFE Wave Horn antenna to the process connection Figure 2 9 Part3B Attach the PTFE Wave Horn antenna to the process connection CAUTION Do not use...

Page 9: ...the table that follows Devices with Hazardous Location approvals see supplementary instructions 2 Ambient temperature for operation of the display 20 60 C 4 140 F If the ambient temperature is not be...

Page 10: ...barg psig PP Wave Horn G 1 2 1 2 NPT 20 100 4 212 1 16 14 5 232 PTFE Wave Horn Flange with PTFE plate 50 150 58 302 1 40 14 5 580 Metallic Horn Wave Guide Flange Metaglas with FKM FPM 40 200 1 40 392...

Page 11: ...and threaded connection in C Ambient temperature flange temperature flange and threaded connection in F Figure 2 12 Ambient temperature flange temperature flange and threaded connection in F 1 Maximum...

Page 12: ...nd threaded connection in F Figure 2 14 Ambient temperature flange temperature flange and threaded connection in F 1 Maximum ambient temperature C 2 Maximum flange temperature C 3 Maximum ambient temp...

Page 13: ...in F Figure 2 16 Ambient temperature flange temperature flange and threaded connection in F 1 Maximum ambient temperature C 2 Maximum flange temperature C 3 Maximum ambient temperature F 4 Maximum fl...

Page 14: ...temperature C 2 Maximum flange temperature C 3 Maximum ambient temperature F 4 Maximum flange temperature F 5 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna the...

Page 15: ...ype and size refer to items 1 2 3 and 4 in this list PP PTFE Wave Horn 1 and 2 1 7 tank height Metallic Horn 3 1 10 tank height Wave Guide 4 There is no minimum distance from the Wave Guide antenna to...

Page 16: ...oint the tag hole on the housing in the direction of the nearest tank wall 1 Tag hole 2 Nearest tank wall Figure 2 21 A maximum of 4 FMCW radar level meters can be operated in a tank Figure 2 22 Tanks...

Page 17: ...r beam refer to Operation Operation Operation Operation If necessary install a bypass chamber or stilling well or use an S bend antenna extension or an L bend antenna ex tension the device must be ins...

Page 18: ...ion away from obstacles 2 Solution 2 Use the same process connection but also use an S bend extension 3 Solution 3 Attach the device to the side of the tank and use an L bend right angle extension CAU...

Page 19: ...Long tank nozzle device with an antenna extension 4 If the roof is flat and the tank fitting is symmetrical it is not necessary for the antenna to project out of the nozzle Thus the device can have a...

Page 20: ...he flange facing of the nozzle Lower the antenna carefully into the tank Make sure that you point the device in the correct direction Refer to Point the device in the correct direction in this section...

Page 21: ...NPT connection NPT connection Wind the thread seal tape around the process connection in agreement with good engineering practice Lower the antenna carefully into the tank Turn the threaded connectio...

Page 22: ...hemicals in a tank with a floating roof The device is installed in a horizontal cylindrical tank For more data refer to the Handbook Figure 2 30 Installation recommendations for standpipes stilling we...

Page 23: ...WITH THE DEVICE AS AN OPTION If the antenna extension is attached to the device no more work is necessary If the antenna extension is not attached to the device refer to Procedure 1 in this section It...

Page 24: ...ed Figure 2 32 Equipment needed 1 Device with a Metallic Horn or Wave Guide antenna option only 2 Antenna extension From left to right straight S bend and L bend right angle extension 3 10 mm open end...

Page 25: ...aged Make sure that you do not damage the PTFE cone when you attach the antenna ex tension 4 Attach 3 hex head screws to the antenna extension with a 10 mm wrench Tighten the screws to a torque of 8 N...

Page 26: ...NA EXTENSION 2 3 7 Push to change the value Push to change the position of the cursor Push to decrease the value or to increase the value i If units are in mm enter the value 221 for an S bend extensi...

Page 27: ...tions Figure 2 34 How to turn or remove the signal converter 1 Tool 5 mm Allen wrench not supplied for the lock screw on the signal converter 2 Cover for the wave guide hole on top of the process conn...

Page 28: ...sassembled in the same box The weather protection can also be supplied as an accessory You must attach the weather protection when you install the device Figure 2 35 Equipment needed 1 Weather protect...

Page 29: ...r protection clamp Tighten the lock ing nuts with a 10 mm socket wrench 3 Lower the weather protection cover onto weather protection clamp until the hole for the lock is in the slot at the front of th...

Page 30: ...to the threads on the weather protection clamp Tighten the lock ing nuts with a 10 mm socket wrench 3 Lower the weather protection cover onto weather protection clamp until the hole for the lock is in...

Page 31: ...e weather protection 1 Remove the R clip from the hole at the front of the weather protection cover 2 Remove the weather protection cover i End of the procedure Figure 2 38 How to open the weather pro...

Page 32: ...4 Location of the external grounding terminal at the bottom of the converter INFORMATION Electrical power to the output terminal energizes the device The output terminal is also used for HART communi...

Page 33: ...mpartment cover adjacent to the housing 2 Remove the connector from the circuit board 3 Connect the electrical wires to the connector Attach the connector to the circuit board Tight en the cable entry...

Page 34: ...trical cable is shielded 2 Current output 3 Current output 4 Location of the external grounding terminal on the wall support INFORMATION Electrical power to the output terminal energizes the device Th...

Page 35: ...ices 1 Power supply 2 Resistor for HART communication 3 Optional connection to the grounding terminal 4 Output 11 5 30 V DC for an output of 22 mA at the terminal 5 Device DANGER For electrical data f...

Page 36: ...rdous Location approved Ex i IS devices Figure 3 8 Minimum power supply voltage for an output of 22 mA at the terminals Non Ex and Hazardous Location approval Ex i IS X Power supply U V DC Y Current o...

Page 37: ...of the outer sheath of the electrical cable Min Max diameter of the electrical cable INFORMATION The device fulfils all requirements per protection category IP66 IP67 It also fulfils all requirements...

Page 38: ...multi drop network The device output is factory set to communicate point to point To change the communication mode from point to point point to point point to point point to point to multi drop multi...

Page 39: ...ue 3 3 6 3 Multi drop networks Figure 3 12 Multi drop network non Ex 1 Address of the device each device must have a different address in multidrop networks 2 4 mA HART 3 Resistor for HART communicati...

Page 40: ...upplementary instructions for PROFIBUS PA PROFIBUS PA DP network non Ex Figure 3 13 PROFIBUS PA DP network non Ex 1 Field device 2 Bus termination 3 PROFIBUS PA bus segment 4 Segment coupler PA DP lin...

Page 41: ...n Function Right Normal mode Normal mode Normal mode Normal mode Enter Information menu Enter Configuration mode Configuration mode Configuration mode Configuration mode Configuration mode Move cursor...

Page 42: ...VISOR and Enter the password the default password is shown If it is necessary to change the password refer to the handbook 2 Push this button to start the quick set up procedure to change the tank hei...

Page 43: ...ue to confirm Use this step to give the 4 mA output setting 0 limit in the tank Refer to the illustrations that follow Illustration 1 shows the settings for level Illustration 2 shows the settings for...

Page 44: ...ls Because the device records the data from the procedure it is also not necessary to do the procedure again if you de energize the device Before you do the empty spectrum recording procedure install...

Page 45: ...rt all of the equipment in the tank with parts that move before you continue to the subsequent step for the selection of Partially filled or for the selection of Empty Is your tank partially filled or...

Page 46: ...rtical positions in the tank heating tubes agitators fuel assemblies etc and records the data Push to make a selection from the available spectra to confirm This shows a set of spectra signals found i...

Page 47: ...5 NOTES 47 DR5200 www drexelbrook com DR5200QS LM EDO 6 13 112 Issue 3...

Page 48: ...exelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material Copyright AMETEK Drexelbrook Telephone Worldw...

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