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23

IOM (Safety) - 

Installation, Operation and Maintenance

                      Optical Oxygen Analyzer

Section 5- Maintenance / Repair / Service 

5.1 Safety Instructions

Only use original accessories or original spare parts as described within this instruction. Observe all relevant installation and safety 
instructions described in the instructions for the device or enclosed with the accessory or spare parts. 

If an error message exist: (1) Check the gravity of the error, (2) Correct the error, and (3) If the device is faulty take it out of operation.

The 

OXYvisor

 is not intended for field repair, except a few minor direct part replacements.  The only field components allowed for replacement are 

the Rear (Wiring) Compartment lid and the Junction Box. 

The 

OXYvisor

 analyzer has minimal maintenance requirements.  As good practice, from time-to-time it is recommended to:

• 

Visually inspect the analyzer and its components for any damage.

• 

Check the Alarm Log for any conditions and take actions if they persist.

• 

Wash the analyzer clean with water to remove any buildups of corrosive components.

Maintenance for the BOS oxygen sensors are not covered in this manual.  Please consult the BOS maintenance manual.

5.2 Maintenance Overview

5.3 Repairs

There is a danger of explosion when performing repairs and maintenance on the device in a hazardous area.  Isolate the device from 
power and ensure the atmosphere is explosion-free (hot work permit) before opening the analyzer.

Danger of explosion in areas subject to explosion hazard.  Connect the device correctly after maintenance.  Close and seal the device 
after maintenance work.  

Flameproof joints are not intended to be repaired.  For repair or replacement of any part, contact Barben Analytical. 

Technical Assistance is available directly from, Barben Analytical | AMETEK - 5200 Convair Drive, Carson City NV 89706 | +1.775.883.2500 | Sales.
[email protected]

Section 5

Maintenance / Repair / Service

This section covers removal and installation of field removable or replaceable items.

5.4 Service 

The Rear (Wiring) Compartment lid can be removed by:
1. 

Using a tool (2 mm Hex), unlock the Rear (Wiring) Compartment 2 mm Hex Lock.

2. 

Turn the Rear (Wiring) Compartment lid by rotating counter-clockwise.

There is a danger of explosion when carrying out repairs and maintenance on the device in a hazardous area.  Isolate the device from 
power and ensure the atmosphere is explosion-free (hot work permit) before opening the analyzer.

5.4.1 - Removing and Replacing Rear (Wiring) Compartment Lid

The Rear (Wiring) Compartment lid can be installed and secured by:
1. 

Turn the Rear (Wiring) Compartment lid by rotating clockwise.

2. 

Ensure lid threads completely, compresses o-ring and no gap exist between lid and main enclosure.

3. 

Secure the lid by tightening the 2 mm Hex Lock with tool.

It is important to be careful when screwing the rear lid cover on or off.  Thread surface should be free of any grains, pellets and other 

impurity, which cause seizing, and thread could be damaged.  Never screw on the cover forcefully!

USEFUL INFORMATION

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Summary of Contents for BARBEN ANALYTICAL OXY visor

Page 1: ...IOM Safety Installation Operation and Maintenance Manual Abridged Safety related part Optical Oxygen Analyzer BOA For use with BOSx Optical Sensors Optical O2 Products BOA ATEX IEC NEC CEC...

Page 2: ...se of this analyzer However Barben Analytical assumes no responsibility for any inaccuracies that may be contained in this manual In no event will Barben Analytical be liable for direct indirect incid...

Page 3: ...er 13 3 6 1 Protective Ground Earthing Screw 13 3 6 2 AC Powered Analyzer 13 3 6 3 DC Powered Analyzer 14 3 7 Wiring Input Outputs 14 3 8 Electrical Entries 15 3 9 Securing the Rear Wiring Compartment...

Page 4: ...ne 1 HazLoc Installation Control DWG 2P0345 p 2 16 Figure 13 3 Zone 1 HazLoc Installation Control DWG 2P0345 p 3 17 Figure 14 1 Zone 2 HazLoc Installation Control DWG 2P0346 p 1 17 Figure 14 2 Zone 2...

Page 5: ...r a factory qualified local representative see back page for complete contact information Section 1 General Information Safety 1 1 Introduction Purpose of this Manual 1 2 About the OXYvisor Product Ov...

Page 6: ...al distributor located in Member State imports and takes ownership of the goods they will bear the responsibility for disposal of the goods according to the regulations of the own Member State Barben...

Page 7: ...galvanic isolation 4 to 20 mA Active Linear or Bi Linear 24 Vdc Digital Outputs Alarm Relays 4 Programmable relays optically isolated passive 24Vdc 0 05A pilot duty 0 45 A general use resistive load...

Page 8: ...r Overall Dimensions 11 4 288mm DISPLAY AND THROUGH THE GLASS TOUCH KEYPAD 3 4 FNPT X2 or M25 x 1 5 6H conduit entries 1 2 FNPT X1 11 7 298mm FIBER OPTIC BUSHING P N B3907 1SFP or B3907 2SFP JAM NUT F...

Page 9: ...e 1 The product label identifies important information and attributes of the specific model and should be reviewed in detail prior to installation Class I Division 2 Groups A B C D T4A US NEC Standard...

Page 10: ...594 0 689 RoHS Material 0 020 0 025 thick 316 Stainless Steel Hole Diameter 0 150 4 typ Corners R 0 125 4 typ Model Serial Power BOA DC 1 SFP B SI YYMXXXX 21 6 26 4 VDC 5 Watts 1 Product and Order Spe...

Page 11: ...61010 1 July 31 st 2019 Carson City NV USA Date and Place of Issue Melvin W Thweatt Jr Product Line Manager 1906 AME BA OV DoC EU R1 Potentially Explosive Potentiellement Explosif Zone 2 Model Select...

Page 12: ...Suggested tools to complete the installation are listed below M8 or Small crescent Wrench Used for 2 pipe mount bracket installation Large flathead Screwdriver Used to mount analyzer to mounting brack...

Page 13: ...e analyzer enclosure must be connected Requirements for the Protective Ground conductor are as follows The protective conductor must be of equal or greater size than any other current carrying wiring...

Page 14: ...ve PT100 PT1000 PT1000 Temperature Sensor PT1000 positive wire then jumper to PT100 terminal below PT100 V PT1000 4 wire 3 rd wire or jumper to above terminal PT100 4 wire RTD input Drive Voltage posi...

Page 15: ...pose Class I Div 2 or Zone II 3G and BOSx SENSOR WITH INTEGRAL RTD ANALYZER RTD MOLEX CONNECTION IN J BOX BOSx OXYGEN SENSOR RTD MOLEX CONNECTION IN J BOX BOSx OXYGEN SENSOR WITH INTEGRAL RTD SEE BOSx...

Page 16: ...NO FTZ 09 0031U IEC Ex MARKING Ex db IIC Gb x JUNCTION BOX MANUFACTURER IS LIMATHERM S A CONTROL DRAWING 2 Z L2453 COATING SPRAYED POLYURETHANE ON SPRAYED EPOXY LAYER THE BOTTOM JUNCTION BOX PORT IS...

Page 17: ...Control DWG 2P0346 p 1 1 OF 3 C SHIELDS OXYvisor HAZARDOUS LOCATION INSTALLATION DRAWING ZONE 2 UNLESS OTHERWISE SPECIFIED ALL 015 FRACTIONAL 000 005 00 010 0 015 APVD BY DRAWN BY DRAWING NO DATE SCA...

Page 18: ...LE SIZE SHEET PART NO MATERIAL DESCRIPTION APVD DWN DESCRIPTION DATE REV REVISIONS ANGLES 1 4 TOLERANCES DIMENSIONS IN INCHES ECO 5200 Convair Drive Carson City NV 89706 PH 775 883 2500 FAX 775 297 47...

Page 19: ...4 M5 SPU CW OR XD DR120WIN 4 M25 M25 M25 M25 M24 M5 SPU CW ATEX CERTIFICATION NO FTZ 08 ATEX 0182U ATEX MARKING II 2G Ex db IIC Gb IEC Ex CERTIFICATION NO FTZ 09 0031U IEC Ex MARKING Ex db IIC Gb x JU...

Page 20: ...S I DIVISION 2 HAZARDOUS AREA 1 Uo 2 5 V Vmax Uo Io 0 5 mA Imax Io Co 4 92 nF Ci Ccable Co Lo 16 40 H Li Lcable Lo USER SUPPLIED WIRING AND COMPONENTS 1 WIRING TO BE INSTALLED PER LOCAL CODE WIRING MU...

Page 21: ...unauthorized operation was performed over Modbus Check the Modbus master device If a Modbus to USB cable is being used check cable requirements and replace N36 Unauthorized register was accessed via...

Page 22: ...gone a reset undergone a reset Power OFF and ON If error is still present consult the factory Power OFF and ON If error is still present consult the factory X34 X34 This error indicates that some comp...

Page 23: ...yzer Danger of explosion in areas subject to explosion hazard Connect the device correctly after maintenance Close and seal the device after maintenance work Flameproof joints are not intended to be r...

Page 24: ...s nearly 14 000 colleagues at over 120 manufacturing locations around the world Supporting those operations are more than 80 sales and service locations across the United States and in more than 30 ot...

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