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25

      WARNING 

DO NOT OPERATE APPLIANCE UNTILL ALL LEAKAGE IS CORRECTED. 

DO NOT USE OPEN FLAME OR ANY KIND OF SPARK TO CHECK FOR LEAKS.

REMOVING

 

AND 

REPLACING

THE GAS CONTROL VALVE/THERMOSTAT

Important: The gas control is an electronic valve: 

1.  On the electronic valve turn the temperature dial 

clockwise to low setting position. Turn the switch to the 
off position. 

2.  Turn off the gas at the manual shut-off valve on the gas 

supply pipe ( ). 

3.  Disconnect the electrical power supply. 

4.  Disconnect the blower and the hot surface harness.

5.  Drain the water heater. Refer to the section of “Drain-

ing and Flusing” on page 14 and follow the procedure.

6.  Disconnect the burner tube (manifold) from the elec-

tronic gas valve.  

7.  Refer to “Gas Piping” (Figure 4 - Page 4) and disconnect 

the ground joint union on the gas piping. Disconnect 
the remaining pipe from the electronic gas valve/ther-
mostat. Important: When removing the electronig gas 
valve/thermostat do not use pipe wrench or vise the 
grip body. Do not insert any pipe of blunt instrument 
into the inlet or outlet connections. Use these type 
tools may result in damage to the electronic gas valve/
thermostat. 

8.  Turn the electronic gas valve/thermostat counter-

clock-wise-

Remove the electronic gas valve/thermostat.

To replace the electronic gas valve, reassemble in re-
verse order: 

• 

Be sure to yse approved Teflon tape or pipe joint 
compound on the gas piping connections and fitting 
on the back of the electronic gas valve that screws 
into tank. 

• 

Turn gas supply on and check for leaks. Use a chlo-
ride-free soap and water solution 

(bubbles formig 

indicate a leak) 

or other approved method. 

• 

Be sure tank is completely filled with water before 
lighting and activating the water heater. Follow the 
“Lighting Instructions” on page 10. 

• 

Follow the “Lighting Instructions” on page 10. 

• 

If additional information is required, contact the 
Service Department on the phone number shown 
on the front of this manual. 

Note: L.P. gas system use a reverse (left-hand) threads on 
the mainfold tube. 

Summary of Contents for Standard Residential

Page 1: ...valve for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE LISTED ON THE DATA PLATE Failure to use the correct gas can cause problems which can result in DEATH SERIOUS BOD...

Page 2: ...operation Be alert for thermal expansion Refer to instruction manual for installation and service Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or deat...

Page 3: ...ce replacement instructions 25 Burner maintenance replacement 26 Draining and flushing interior of tank Venting system inspection tampering 27 Emergency shutdown condensation smoke odor L P and natura...

Page 4: ...service technician Water heaters subjected to flood conditions or anytime the gas controls main burner or pilot have been submerged in water require replacement of the entire water heater American Gas...

Page 5: ...ame vicinity or area containing or gas water heater or other flammable or spark producing appliance Do not locate the water heater near an air moving device The operation of air moving devices such as...

Page 6: ...CAP OR PLUG THE END AIR GAT 6 MINIMUM CAP DRIP LEG SEDIMENT TRAP MINIMUM LENGHT 3 DRAIN LINE SHOULD BEAT LEAST 3 4 IN AND PITCHED FOR PROPER DRAINAGE TO AN OPEN DRAIN DRAIN PAN MUST LIMIT WATER ACCUM...

Page 7: ...1 000 BTU per hour of the total input rating of all gas utilization equipment in the confined space but not less than 100 square inches The confined space shall be provided with two permanent openings...

Page 8: ...r heater must be properly vented for the removal of exhaust gases to the outside atmosphere Correct installation of the vent pipes system is mandatory for the proper and efficient operation of this wa...

Page 9: ...er of this water heater recommends installing a thermostatic mixing valve or an anti scald device in the domestic hot water line These valves reduce the point of use temperature of the water by mixing...

Page 10: ...temperature and pressure relief valve and discharge line 5 Must terminate at an adequate drain 6 Must not have any valve between the relief valve and the heater Failure to maintain the properly liste...

Page 11: ...ure it is fully seated around the cold water pipe Also ensure that the base of insulation is flush with the water heater Once seated secure the insulation with a section of tape SPACE HEATING POTABLE...

Page 12: ...r control or temperature and pressure relief valve Tampering with any of these componets is DANGEROUS and can result in property damage or severe injury Tampering avoids all warranties Only qualified...

Page 13: ...the center line of the terminal 12 in L above paved sidewalk or paved driveway located on public property 7 ft E to unventilated soffit 12 in M under veranda porch deck or balcony 12 in F to outside...

Page 14: ...ith the heater The power cord supplied may be used on a unit only where local codes permit If local codes do not permit use of flexible power supply cord a Make sure the unit is unplugged from the wal...

Page 15: ...eater must be vented separately from all other appliances The unit may be vented horizontally through a wall or vertically through the roof Pipe runs must be adequately supported along both vertical a...

Page 16: ...ent temperature and humidity of installation location ambient temperature and humidity of venting space vent discharge and slope and product usage In certain conditions installations in unconditioned...

Page 17: ...of condensate from the flue gases can develop Provision must be made for the condensate to drain freely from the system or to be collected in a condensate trap s that can be drained Damage or fracture...

Page 18: ...ipe for various elbows using Schedule 40 PVC CPVC and polypropylene Vent Pipe Size Elbow Type Short Sweep Short Radius Long Sweep Long Radius Notes 1 Use long radius elbows where possible Minimum dist...

Page 19: ...alues shown in Table 1 6 Measure the vent piping and cut to required lengths Pipes must be cut at right angles and deburred to ensure a good smooth fit with sufficient overlap for the glue joints Corr...

Page 20: ...nnections must be properly seated and tightened to prevent the leakage of flue gases into the area See Figure 19 through Figure 22 2 The water heater is supplied with a 3 x 2 rubber coupling to accept...

Page 21: ...ON OF MATERIALS PCV and CPVC VENTING Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or Beveling Machine 2 and above Brush Pure Bristle Rag Cotton Not Synthetic Primer and Cleaner Solvent...

Page 22: ...uantity of cement must be applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint D Inspection cleaning priming Visually inspect the...

Page 23: ...ill soft The joint should not be disturbed immediately after the cementing procedure and sufficient time should be allowed for proper curing of the joint Exact drying time is difficult to predict beca...

Page 24: ...e latest edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 Horizontal piping slopes at an upward pitch of 1 8 in rise per 4 ft away from the water heater Not obstructed in any way Venting properly...

Page 25: ...anufacturer of this heater will not be liable for incidents arising or resulting from the use of external insulation blankets The manufacturer will not be liable for corrosion of the parts which may h...

Page 26: ...swich on the right side of the gas valve down to the OFF position 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety in...

Page 27: ...resistant to the action of liquefied petroleum L P gases Apply pipe dope sparingly to the male threads only DO NOT apply pipe dope to the gas valve The water heater and its individual gas shut off val...

Page 28: ...e electronig gas valve thermostat do not use pipe wrench or vise the grip body Do not insert any pipe of blunt instrument into the inlet or outlet connections Use these type tools may result in damage...

Page 29: ...ior door with the top seal 9 Turn the gas valve on and make sure all connections are tight and no gas smell is present Then light on the heater according to the aperating instructions Once the burner...

Page 30: ...with a vacuum cleaner by vacuuming both the top and bottom surfaces When reinstalling the burner assembly make sure all gasket material is positioned properly If any of the gasket are damaged the heat...

Page 31: ...ondition During the summer months the warmer incoming water temperatures will benefit the performance of your water heater and reduce the amount of condensation developed Condesation does not mean tha...

Page 32: ...the condensation will stop Operting the warer heater at the lowest electronic valve temperature setting can keep the water heater in the condensation mode Adjusting the electronic valve setting slight...

Page 33: ...installed at least one anode rod see Parts section for protection of the tank Certain water conditions will cause a reaction between this rod and the water This is defined as smelly water and removal...

Page 34: ...LAINTS ARE DUE TO ITEMS NOT DIRECTLY RELATED TO THE WATER HEATER DO NOT ATTEMPT TO SERVICE THE WATER HEATER OF PERFORM OTHER RECOMMENDATIONS ON THIS LIST UNLESSYOU ARE TRAINED AND QUALIFIED TO DO SO V...

Page 35: ...th correct orifice see rating plate 3 Turn temperature knob to higher setting 4 Refer to gas control error codes 5 Drain flush provide water treatment if needed 6 Install adequate heater 7 Correct pip...

Page 36: ...NG AND CARBON FORMATION 1 Air inlets blocked 2 Insufficient air 3 Low gas pressure 4 Orifice too large 5 Flue clogged 6 Defective gas control valve 7 Heater installed in a confined are 8 Burner flame...

Page 37: ...eplace High limit switch HOT SURFACE IGNITER NOT GLOWING FOLLOWING WARM UP PERIOD 1 I20VAC polarity reversed at 120VAC outlet receptable 2 Defective hot surface igniter 3 Defective gas control valve 4...

Page 38: ...when the main controller fails and must be replaced The gas control valve includes a temperature limiting ECO Energy Cut Off system that will shut off the water heater if the water temperature is too...

Page 39: ...Limit Lockout thermostat temperature limit was exceeded Five Flash three second pause Flame Out Of Sequence Six One Flash three second pause Soft Lockout Retry Limit Failed Trial For Ignition Six Two...

Page 40: ...th pipes was not 6 exceeded 7 Ensure there are no obstructions in the exhaust and air intake pipes 8 If there are excessive restrictions in the air intake pipe the air pressure switch N C will open 9...

Page 41: ...uctions in the exhaust and air intake pipes 7 If there are excessive restrictions in the air intake pipe the air pressure switch N C will open 8 Check air pressure switch performance Check blower vacu...

Page 42: ...CE 15 FV SENSOR 16 VAPOR SENSOR BRACKET 17 HARNESS SENSOR FVR AND TOD NOT SHOWN 18 EXTERIOR DOOR 19 ELECTRICAL SWITCH ITEM PARTS DESCRIPTION REPAIR PARTS ILLUSTRATION LEGEND A Special anode rod see pa...

Page 43: ...40...

Page 44: ...ne directory commercial listings or local utility for qualified service assistance 2 Should your problem not be solved to your complete satisfaction you should then contact the Manufacturer s Service...

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