American-Lincoln 114RS Operator'S Manual & Parts List Download Page 1 | Manualshive

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American-Lincoln 114RS Operator'S Manual & Parts List Download Page 1

Operator's

Manual &

Parts List

114RS

SWEEPER

Beginning with Serial No. 360498

READ THIS BOOK!

All directions given in this book are as seen from the operator's position at the rear of the machine.

This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.

Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.

Part No. 2-86-00176

1996 American-Lincoln®

Printed in the USA

UL

®

ISO 9001

FILE A2287

#

American-Lincoln

®

1
2
3
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»

Summary of Contents for 114RS

Page 1: ...e to your machine could result in injury to you or to other personnel damage to the machine or to other property could occur as well you must have training in the operation of this machine before using it If you or your operator s cannot read English have this manual explained fully before attempting to operate this machine Si Ud o sis operadores no pueden leer el Inglés se hagen explicar este man...

Page 2: ......

Page 3: ... TO BEGIN THE CLEANING OPERATION 1 14 TO STOP THE CLEANING OPERATION 1 15 POST OPERATION CHECKLIST 1 15 TO EMPTY HOPPER 1 15 HELPFUL HINTS FOR SWEEPING 1 15 SERVICECHART 1 16 SERVICEINSTRUCTIONS 1 18 MAIN BROOM INSTRUCTIONS 1 18 TO CHECK THE MAIN BROOM SWEEP PATTERN 1 18 TOADJUST THE MAIN BROOM SWEEP HEIGHT 1 18 TO CHANGE THE MAIN BROOM 1 18 SIDE BROOM INSTRUCTIONS 1 19 TO CHECK THE SIDE BROOM SWE...

Page 4: ...IVE 2 18 WHEEL LOCK 2 20 POWER PANEL 2 22 INSTRUMENT PANEL 2 24 DECALS 2 26 TABLEOFCONTENTS CHAPTER3 3 1 BACK UP ALARM OPTION 3 2 BATTERY OPTION 3 4 BROOM OPTION 3 5 HEAD AND TAILLIGHT OPTION 3 6 OVERHEAD GUARD OPTION 3 7 AMBER STROBE LIGHT OPTION 3 8 STROBE LIGHT OPTION FOR OVERHEAD GUARD 3 9 LOW BATTERY SHUTDOWN OPTION 3 10 EMERGENCY STOP OPTION 3 11 VAC WAND OPTION 3 12 SEAT SAFETY SWITCH OPTIO...

Page 5: ...American Lincoln Technology 1 3 114 RS Operator s Manual MACHINE DIMENSIONS 56 6 143 5 cm 36 4 92 4 cm 47 0 119 4 cm C0459 ...

Page 6: ...e x 10 0 dia 7 0 cm x 25 4 cm Solid BATTERIES Two 36 VDC Battery Package Options 228 A H Qty 3 12 VDC Lead Acid Batteries Total Wt 384 lb 175 kg 330 A H Qty 6 6 VDC Lead Acid Batteries Total Wt 535 lb 243 kg DRIVES Main Broom 1 0 50 HP 36 VDC Electric Motor 372 W Side Brooms 2 0 13 HP 36 VDC Electric Motor 96 8 W BRAKING For Operation Dynamic braking to front wheel using foot pedal For Storage or ...

Page 7: ...leated treated paper type panel air filter Filtering area 40 square feet 3 7 m2 VACUUM FAN Electric motor is driving a radial impeller Motor 36VDC 62 HP 462W Impeller 9 inches 22 9 cm Diameter CONTROLS AND INSTRUMENTS Side Broom Off Switch Vac Fan Off Switch Push Button Filter Shaker Push Button Horn Control Handle for Main Broom Lift and Sweeping Settings Also turns off main broom side brooms and...

Page 8: ...5 28 43 108 17 31 49 76 110 153 267 130 22 40 63 95 138 191 338 545 818 151 24 44 70 108 155 216 378 18 33 47 114 19 34 55 85 20 35 54 132 22 39 62 95 5 9 13 32 6 10 16 20 37 49 120 23 41 64 156 21 34 49 120 C C C C F F F F C Coarse Thread F Fine Thread Torque values for 6 through 1 4 are lb in All others are lb ft NOTE Decrease the torque by 20 when using thread lubricant The torque tolerance is ...

Page 9: ...American Lincoln Technology 1 7 114 RS Operator s Manual FRACTION FRACTION DECIMAL DECIMAL MILLIMETER MILLIMETER C 2001 9907 DECIMAL METRIC CONVERSION TABLE ...

Page 10: ...RSONNEL FOR THE SAFE OPERATION OF THIS MACHINE READ AND UNDERSTAND ALL WARNINGS CAU TIONS AND NOTES WARNING Machines can ignite flammable materials and vapors Do not use with or near flammables such as gasoline grain dust solvents and thinners WARNING Heavy machinery Improper use can cause personal injury WARNING Operate only when lids doors and access panels are securely closed WARNING Use care w...

Page 11: ...explosion Keep sparks and flames away from batteries NO SMOKING Charge batteries only in area with good ventilation WARNING Always wear eye protection and protective clothing when working near batteries Remove all jewelry Do not put tools or other metal objects across the battery terminals or the tops of batteries WARNING Maintenance and repairs must be done by authorized personnel only Tighten al...

Page 12: ...ery lifting device with a 150 lb 68 KG capacity to place the batteries in the battery compartment 5 Install Battery Cables See Page 45 for detailed connection information 6 Charge batteries See battery charging procedure in the Service Instructions Section of this Manual 7 Disengage battery cover safety latch and carefully lower cover 8 Plug the polarized connector into the receptacle located next...

Page 13: ...e 2 The filter shaker switch is a momentary on rocker type switch that when depressed and held shakes accumu lated debris from the dust control filter Press and hold the switch for 15 seconds to clear the filter The filter should be cleared periodically while sweeping and prior to emptying the hopper SIDE BROOMS LIFT LEVER See Figure 2 The Side Brooms Lift Lever is a two position control that allo...

Page 14: ...ill automatically return to centered position which will automatically provide dynamic braking to stop If Increased Braking action is desired put light foot pressure to the pedal in the opposite direction of travel until the sweeper stops then allow the pedal to return to center WHEEL LOCK See Figure 4 The Wheel Lock is used to prevent unexpected movement of the machine while it is Parked for Stor...

Page 15: ...harge the batteries DUST CONTROL SWITCH See Figure 2 The dust control switch is a two position rocker switch located on the right instrument panel and is used to control operation of the vacuum fan for the dust control system To turn on the vacuum fan push the right side of the rocker switch To turn off the vacuum fan push the left side of the rocker switch The vacuum fan will only operate when th...

Page 16: ...ols in the OFF position 2 Push forward on the directional control pedal to place the machine in motion 3 Vary your foot pressure on the directional control pedal to obtain desired travel speed 4 To stop allow directional control pedal to return to neutral centered position Pedal will automatically return to neutral when foot pressure is released TO BEGIN SWEEPING 1 Lower the Side Brooms by Moving ...

Page 17: ...When this occurs stop sweeping and empty the hopper TO EMPTY THE HOPPER 1 Place the Main Broom Lever in the Off position raise Side Brooms and proceed to the disposal site for emptying the Hopper 2 Stop the Sweeper Turn off the dust control switch and shake the filter for 15 seconds 3 Place all controls in the Off position and engage the wheel Lock 4 Proceed to the rear of the Sweeper and unlock t...

Page 18: ... HOUR MAINTENANCE CHECKLIST 8 Check battery electrolyte level 9 Lubricate front wheel bearing and pivot 10 Rotate Main Broom end for end to prevent uneven wear 100 HOUR MAINTENANCE CHECKLIST 11 Clean Hopper 12 Remove and Clean Inspect Dust Control Filter Replace if necessary 13 Lubricate Wheel lock pins SERVICE CHART HORN FILTER SHAK ER DUST CONTROL BATTERY CONDITION CHEC K WHILE OPER ATING OFF OF...

Page 19: ... motor lead located on the terminal block on the bottom of the machine WARNING Maintenance and repairs must be done by authorized personnel only Always empty the Hopper and disconnect the batteries before doing any maintenance Keep all fasteners tight Keep adjustments according to the specifications as shown in the Service Manual for this machine WARNING Always wear eye protection and protective c...

Page 20: ...nt bolt by lifting the battery compartment cover locking it in the up position and removing the right side panel cover 2 Locate the Main Broom Height Adjustment bolt which is located at the bottom of the Main Broom Lift linkage It will have a spring around it 3 Turn the adjustment screw as described below Turn the adjustment bolt counterclockwise to INCREASE the sweep pattern width Turn the adjust...

Page 21: ...e side brooms height is necessary by comparing the floor contact area to the diagram in figure 12 WARNING Always park on a level surface turn key off and engage wheel lock before working on the machine to keep it from creeping or rolling TO CHANGE THE SIDE BROOMS HEIGHT ADJUSTMENT 1 Park Machine on a smooth level surface turnkey switch to OFF Position and engage Wheel Lock 2 Place the Side Brooms ...

Page 22: ...he shaker fails to adequately clear the filter pleats Refer to page 39 for detailed assembly drawing 1 Park the sweeper on a smooth level surface Turn the key switch to the OFF position and engage the wheel lock 2 Disconnect the Battery Connector which is located next to the seat 3 Raise the Battery compartment cover and engage the safety latch 4 Remove the rear cover 5 Locate and remove the four ...

Page 23: ...inside the left side broom chamber door All other flaps require no adjustment and should be replaced when worn or damaged WARNING Turn Key Off Before removing Battery Connector Disconnecting the Battery with the key switch on will produce sparks and Could cause an Explosion WARNING Always park on a level surface turn key off and engage wheel lock before working on the machine to keep it from creep...

Page 24: ...6 Leave battery cover open while charging 7 Follow the charging instructions provided on the Charger 8 Maintain electrolyte level in batteries check after charging Add distilled water as needed See Figure15 WARNING Hydrogen gas is formed during the charging operation and is explosive Only charge batteries in a well venti lated area with the lid open Avoid any open flame or electrical sparks Pullin...

Page 25: ...22A 21 19 7G 7K 1C 7E 7 1B 1A 14 22A 7J 13 17 17 16A 16A 19 19 20 20 21 21 22 22 7G 7G 15 15 10 11 9 12 12 11 9 1 1 F F B B A A C C D D E E 10 POT 11 10 12 7H 22 BLK RED MTR BLK RED MTR MTR SHAKER MTR VACUUM 5A CB 8 CB 1 OPTION CB 7 CB 4 CB 5 21 25 25A 25B 25C 16B 15A 16C 9B 9 16 16A CB 3 CB 2 CB 6 1A 1B 6 1C 2 1 5 CONTROLLER P1 P2 M2 M1 B B 1 1 2 2 3 6 10 3 14 13 7 9A 7A 12 11 BROOM A1 A2 MTR 7E ...

Page 26: ...PTIONS LT TAIL LIGHT LT TAIL LIGHT BEACON LIGHT STROBE 0NLY BEACON LIGHT STROBE 0NLY FOOT PEDAL CLOSED IN REVERSE FOOT PEDAL CLOSED IN REVERSE CB 8 10A CB 8 10A CB 9 25 A CB 9 25 A LIGHT SWITCH LIGHT SWITCH 2 1 BACK UP ALARM BACK UP ALARM RT TAIL LIGHT RT TAIL LIGHT LOW BATTERY SHUT DOWN OPTION LOW BATTERY SHUT DOWN OPTION MTR 3A D3 D4 RT RED BLK BLK RED LT SIDE BROOM SOL SIDE BROOM SOL WSB SW WSB...

Page 27: ...onal Socket Flat Head Cap Screw KNH Knurled Head Screw MHHC Metric Hexagon Head Cap Screw PHM Pan Head Machine Screw RHD Round Head Drive Screw RHM Round Head Machine Screw RHW Round Head Wood Screw SHC Shiny Crown Cap Screw SHTB Shoulder Thumb Screw SQ Square Head Screw TB Thumb Screw THM Truss Head Machine Screw WELD Weld Stud WG Wing Screw ABBREVIATIONS SETSCREWS HS Hexagonal Socket Setscrew S ...

Page 28: ...d Bowling Green Ohio 4302 1 800 331 7692 114 RS MACHINE CATALOG NUMBERS 114 RS MACHINE CATALOG NUMBERS 575 102 228 AH BATTERY 110 V CHARGER PROEX BROOM 575 103 228 AH BATTERY 110 V CHARGER NYLON BROOM 575 104 228 AH BATTERY 110 V CHARGER HI DENSITY NYLON BROOM 575 105 330 AH BATTERY 110 V CHARGER PROEX BROOM 575 106 330 AH BATTERY 110 V CHARGER NYLON BROOM 575 107 330 AH BATTERY 110 V CHARGER HI D...

Page 29: ...Main Broom 2 2 Side Brooms and Deflector 2 4 Doors Flaps Seals 2 6 Side Cover Battery Pan 2 8 Hopper 2 9 Forward Reverse Pedal 2 10 Console Assembly 2 12 Filter System 2 14 Drive Compartment Seat 2 16 Steering Drive 2 18 Wheel Lock 2 20 Power Panel 2 22 Instrument Panel 2 24 Decals 2 26 ...

Page 30: ...ROOM SUPPORT 1 22 8 41 05076 LEVER 1 23 2 10 01336 SPRING 1 24 2 00 00237 SCREW HHC 3 8 16 x 3 00 1 25 8 39 00003 KNOB 1 26 2 00 03855 CARRAGE BOLT 3 8 16 X 1 0 2 27 2 00 02310 LOCK WASHER 3 8 HELICAL SPRING 2 28 2 00 02360 NUT 3 8 16 HEX 2 29 2 00 02293 WASHER 1 30 2 00 02312 LOCK WASHER 1 2 1 31 2 00 03382 WASHER SPRING 1 32 0782 110 MOTOR 36 VDC 1 2 HP 1200 RPM 1 33 7 60 00166 PULLEY MOTOR 1 34...

Page 31: ...American Lincoln Technology 2 3 114 RS Operator s Manual MAIN BROOM EXPLODED VIEW 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50 C0449 1 ...

Page 32: ... 2 00 00056 Screw 10 24 x 750 RHM 2 H10 2 00 00519 Lock Washer 10 Med HS 2 H11 2 00 00605 Nut Hex MS 10 24 x 375 x 125 2 H12 2 00 01246 Nut Hex Fiber Insert 10 24 1 H15 2 00 00221 Screw 1 4 20 x 750 HHC 11 H17 2 00 00205 Screw 1 4 20 x 75 HHC 5 H22 2 00 02589 Screw 1 4 20 x 2 000 HHC 6 H25 2 00 00594 Nut Hex 1 4 20 8 H26 2 00 00641 Nut 1 4 20 Insert Fiber 8 H27 2 00 03702 Flat Washer 625 x 281 x 0...

Page 33: ...H22 H27 H72H15 H15 H17 H57 H25 H25 H136 H17 H120 H7 H25 H25 H48 H53 H65 H115 H12 H11 H10 H57 H44 H45 H204 H72 H72 H72 H72 H65 H15 H11 H26 H10 H17 2 5 4 4 5 1 1 3 13 12 12 14 13 14 20 20 21 14 6 2 7 16 8 8 11 11 H52 H38 BLACK WIRE BLACK WIRE RED WIRE RED WIRE VIEW SHOWING LOCATION OF TY WRAP 15 9 10 17 19 18 C0457 0201 ...

Page 34: ...12 8 29 00225 Seal Door Lower 2 13 8 19 08057 Door L H 1 14 8 25 08187 Flap L H Door 1 15 8 41 00044 Latch 1 16 8 13 07109 Clamp L H Door 1 17 8 32 00044 Hinge 1 18 19 8 25 08188 Flap Front Outer 1 20 8 31 07011 Hanger Front Flap 1 21 8 25 08189 Flap 1 22 8 27 07110 Frame 114RS 1 23 8 19 08055 Door Side Broom 2 24 2 00 03038 Screw 1 4 20 x 500 2 25 2 00 04190 Carriage Bolt 1 4 20 x 625 3 HARDWARE ...

Page 35: ...n Technology 2 7 114 RS Operator s Manual 8 9 17 16 14 15 13 12 11 6 5 7 5 22 24 4 3 1 2 23 20 7 19 21 25 25 25 10 C0456 9811 H15 H72 H15 H72 H136 H136 H72 H72 H72 H25 H25 H25 H136 H136 DOORS FLAPS SEALS EXPLODED VIEW ...

Page 36: ...CRIPTION QTY 1 0875 105 Battery 12 volt 3 2 0875 103 Battery 6 volt 6 3 8 51 05016 Battery Pan 1 4 7 90 07286 Wire Battery 12 volt 2 4 7 90 07286 Wire Battery 6 volt 5 5 8 16 07413 Side Cover 1 6 8 16 07414 Side Cover 1 C 0455a 9811 SIDE COVER BATTERY PAN 4 1 6 3 5 4 2 C455a 9811 ...

Page 37: ...06082 Handle 1 3 8 70 05290 Axle 1 4 8 89 08066 Wheel 2 5 8 41 00060 Latch 1 HARDWARE USED H45 2 00 00585 Nut Hex 5 16 18 x 500 x 265 2 H44 2 00 00530 Lock Washer 5 16 HS Med 2 H65 2 00 04936 Nut 1 2 13 Fiber Lock 2 H150 2 00 00211 Screw 5 16 18 x 1 750 HHC 2 C 0450 9812 HOPPER 2 H150 H44 H45 1 3 4 H65 5 4 H65 C0450B 9811 ...

Page 38: ...6 00147 Interconnecting Rod 1 HARDWARE USED H15 2 00 00221 Screw 1 4 20 x 750 HHC 5 H25 2 00 00594 Nut Hex 1 4 20 x 437 x 218 5 H27 2 00 03702 Washer 625 x 281 x 062 2 H34 2 00 00208 Screw 5 16 18 x 750 HHC 2 H40 2 00 01770 Bolt Hex Head 5 16 18 x 2 750 1 H44 2 00 00530 Lock Washer 5 16 Med HS 3 H45 2 00 00585 Nut Hex 5 16 18 x 500 x 265 2 H52 2 00 00402 Washer 750 x 390 x 093 2 H72 2 00 00518 Loc...

Page 39: ...can Lincoln Technology 2 11 114 RS Operator s Manual H15 3 H52 2 3 H52 7 H40 H300 9 8 10 H34 H44 H44 1 H45 H300 5 H232 H27 H72 H25 7 H15 5 H72 H25 9 4 H79 H27 6 C0453 9812 FORWARD REVERSE PEDAL EXPLODED VIEW ...

Page 40: ...rt Fiber 1 H38 2 00 00225 Screw 5 16 x 1 500 HHC 1 H43 2 00 00409 Flat Washer 687 x 343 x 062 9 H44 2 00 00530 Lock Washer 5 16 HS Med 7 H46 2 00 00644 Nut 3 8 16 Stop 2 H51 2 00 00216 Screw 3 8 16 x 2 000 HHC 1 H52 2 00 00402 Washer 750 x 390 x 093 2 H64 2 00 00596 Nut Hex 1 2 13 x 750 x 437 1 H93 2 00 00222 Screw 1 4 20 x 1 250 HHM 1 H95 2 00 03382 Spring Washer 875 x 500 x 015 1 H126 2 00 03466...

Page 41: ...an Lincoln Technology 2 13 114 RS Operator s Manual CONSOLE ASSEMBLY EXPLODED VIEW 5 4 H95 9 H64 6 H93 H43 H150 H52 H46 9 H43 H38 8 H52 6 H51 H151 H44 H149 1 10 H126 2 11 H244 3 7 H26 H43 H46 FRAME C0460 9811 ...

Page 42: ...Rod Threaded 5 16 18 4 13 2 00 05183 Terminals 1 4 FISO Male 2 14 2 00 03589 Collar 4 15 8 29 00229 Gasket 2 16 8 29 00228 Gasket 2 17 18 19 8 90 07430 Wire 1 20 8 23 03068 Nut Tee 2 HARDWARE USED H15 2 00 00221 Screw 1 4 20 x 750 HHC 4 H26 2 00 00641 Nut 1 4 20 Insert Fiber 8 H27 2 00 03702 Washer 625 x 281 x 063 2 H44 2 00 00530 Flat Washer 5 16 3 H46 2 00 00644 Nut 5 16 18 Insert Fiber 4 H72 2 ...

Page 43: ...nual FRAME LOCTITE ALL SET SCREWS SHAKER MOTOR AND WEIGHT INSTALLATION SHAKER PLATE PIVOT MOTOR FACE 75 12 4 25 12 12 H27H26 12 H46 H87 H151 H86 15 11 16 H44 H288 13 H72 H15 H26 10 H287 19 20 H44 14 1 2 3 6 9 8 7 5 4 C0452 9811 FILTER SYSTEM EXPLODED VIEW ...

Page 44: ...SED H6 2 00 00049 Screw 10 24 x 50 RHM 4 H34 2 00 00208 Screw 5 16 18 x 750 HHC 4 H15 2 00 00221 Screw 20 750 HHC 9 H93 2 00 00222 Screw 20 x 1 250 HHM 1 H43 2 00 00409 Flat Washer 687 x 343 x 062 4 H9 2 00 00426 Flat Washer 500 x 218 x 062 2 H72 2 00 00518 Lock Washer Helical Spring 1 4 Med 10 H10 2 00 00519 Lock Washer 10 Med 2 H44 2 00 00530 Lock Washer 5 16 HS Med 4 H25 2 00 00594 Nut Hex 1 4 ...

Page 45: ...coln Technology 2 17 114 RS Operator s Manual 4 9 10 8 5 3 2 12 H15 H46 7 15 11 1 13 C0454 0903 H15 H72 H93 H43 H93 H25 H25 H25 H26 H27 H72 H72 H27 H44 H10 H11 H12 H9 H93 H6 H27 DRIVE COMPARTMENT SEAT EXPLODED VIEW ...

Page 46: ...062 3 26 2 00 00530 Lock Washer 5 16 HS Med 7 27 2 00 00402 Washer 750 x 390 x 093 1 28 2 00 02310 Lock Washer Helical Spring 3 8 Med 4 29 2 00 02360 Nut 3 8 16 Hex 3 30 2 00 00518 Lock Washer Helical Spring 1 31 2 00 01676 Flat Washer 750 x 265 x 062 1 32 2 00 00228 Screw 5 16 18 x 2 250 HHC 3 33 2 00 05005 Screw 10 x 1 5 30 mm HHC 4 34 2 00 02311 Lock Washer 7 16 Split Cadmium Plated 4 35 2 00 0...

Page 47: ...Apply Loctite 242 to screws Ref Frame Grease bearing w BP Energrease LC EP 2 Torque nut to 13 14 ft lbs 23 16 10 40 39 8 6 12 13 36 26 26 32 36 26 9 4 5 11 17 29 25 26 24 37 31 20 30 22 41 42 25 21 29 43 28 27 7 14 15 35 35 38 38 1 19 18 2 3 34 33 Remove setscrew on this bearing STEERING DRIVE EXPLODED VIEW ...

Page 48: ... 00 00205 Screw 1 4 20 x 1 00 2 H34 2 00 00208 Screw 5 16 18 x 1 25 HHC 10 H38 2 00 00225 Screw 5 16 18 x 1 50 HHC 1 H48 2 00 00233 Screw 3 8 16 x 1 000 HHC 2 H43 2 00 00409 Washer 687 x 343 x 062 1 H72 2 00 00518 Lock Washer 1 4 Med Helical Spring 1 H44 2 00 00530 Lock Washer 5 16 HS Med 8 H25 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 H26 2 00 00641 Nut 1 4 20 Insert Fiber 5 H46 2 00 00644 Nut Hex ...

Page 49: ...r s Manual C0447 9811 8 H53 H48 H34 H44 16 H286 6 INSIDE 7 15 1 4 5 H286 14 H282 14 9 15 H72 H25 4 H26 1 2 3 H20 H283 H285 H284 FRAME PARTS H25 13 H26 H38 H43 11 H95 12 10 H46 H17 H27 H17 H27 3 DRIVER COMPARTMENT FRAME PART WHEEL LOCK EXPLODED VIEW ...

Page 50: ...8 Handle 1 HARDWARE USED H8 2 00 00039 Screw 10 24 x 1 000 RHM 2 H6 2 00 00049 Screw 10 24 x 500 RHM 4 H34 2 00 00208 Screw 5 16 18 x 750 HHC 4 H15 2 00 00221 Screw 1 4 20 x 750 HHC 10 H43 2 00 00409 Washer 687 x 343 x 062 7 H9 2 00 00426 Flat Washer 500 x 219 x 063 2 H72 2 00 00518 Lock Washer Helical Spring 8 H10 2 00 00519 Lock Washer 10 Med HS 6 H44 2 00 00530 Lock Washer 5 16 HS Med 7 H45 2 0...

Page 51: ...23 114 RS Operator s Manual H6 16 ON TERMINAL ONLY H34 H44 H43 10 H9H12 4 15 14 14 5 13 3 6 H8 H26 8 H15 12 H27 H233 1 H25 H72H27 H126 H10 2 18 19 H15 H165 H165 H15 H43H44H34 17 FRAME 9 H11 H10 7 C0451 9811 POWER PANEL EXPLODED VIEW ...

Page 52: ... 2 00 04514 Plug Hole 1 4 8 82 00030 Switch 1 5 8 18 00389 Decal Instrument Panel 1 6 7 48 05024 Battery Condition Meter 1 7 8 82 00044 Switch 2 8 8 64 00007 Circuit Breaker 10 amp 4 9 8 18 00388 Decal Instrument Panel 1 10 8 82 00041 Switch 1 11 8 11 00044 Boot 4 12 2 00 04757 Plug Hole 4 Ignition Key 2 60 02272 C 0463 9811 INSTRUMENT PANEL PARTS LIST ...

Page 53: ...American Lincoln Technology 2 25 114 RS Operator s Manual INSTRUMENT PANEL EXPLODED VIEW C0463 9811 ...

Page 54: ...e Battery Connected 1 15 REF Pinch Point Stay Clear 1 16 8 18 00531 114RS 1 17 8 18 00549 A L Technology small Export Only 1 18 8 18 00524 American Lincoln small 1 8 18 00528 Alto Large Export Only 1 19 8 18 00549 A L Technology small Export Only 1 20 REF Serial Plate 1 21 8 50 05055 Non Skid Frame Edge 2 22 8 50 05055 Non Skid Foward Reverse 1 23 2 00 04115 Rivets 2 NO TEXT warning decals English...

Page 55: ...American Lincoln Technology 2 27 114 RS Operator s Manual 1 2 4 5 6 7 8 9 10 11 13 12 14 15 16 17 18 20 19 21 22 23 3 C0476a 9 04 DECALS EXPLODED VIEW ...

Page 56: ...2 28 American Lincoln Technology 114 RS Operator s Manual NOTES ...

Page 57: ... 3 6 Overhead Guard Option 3 7 Amber Strobe Light Option 3 8 Strobe Light Option For Overhead Guard 3 9 Low Battery Shutdown Option 3 10 Emergency Stop Option 3 11 Vac Wand Option 3 12 Seat Safety Switch Option 3 14 Drive motor Service Parts 3 16 Spare Parts List 3 17 Index 3 18 Warranty 3 20 TABLE OF CONTENTS CHAPTER 3 ...

Page 58: ...erminal Female Bullet 2 10 2 00 04578 Terminal Male Bullet 2 11 3 61 00189 Wire 16 ga Black 8 12 2 00 04282 Terminal Ring 1 13 2 00 04345 Tye Raps 10 14 2 00 04742 Terminal Ring 2 15 2 00 00221 Screw 1 4 20 x 750 HHC 2 16 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 17 2 00 01490 Screw 1 4 20 x 875 HHC 2 18 2 00 03702 Washer 625 x 281 x 063 2 19 2 00 00624 Nut 6 32 Hex 2 20 2 00 00455 Flat Washer 375 x...

Page 59: ...an Lincoln 3 3 114 RS Operator s Manual TB 2 NEG SWITCH 2 10 RED WIRE 4 15 20 21 5 11 12 CB 8 1 3 25 C 7 14 8 9 3 18 22 16 1 2 17 19 6 NOTE USED ONLY WITH STROBE OPTION C0485 9805 BACK UP ALARM EXPLODED VIEW ...

Page 60: ...olt Dry 3 0875 102 Connector Assembly 1 4 7 90 07286 Battery Connectors 2 5 7 75 01142 Battery Spacer 1 C455a 9811 BATTERY OPTIONS KEY NO PART NUMBER DESCRIPTION QTY 1 0875 103 Battery 6 Volt Wet 6 1 0875 104 Battery 6Volt Dry 2 0875 102 Connector Assembly 1 3 7 90 07286 Battery Connectors 5 C455c 9811 4 1 6 3 5 4 2 C455a 9811 3 1 2 ...

Page 61: ...MBER DESCRIPTION QTY 1 8 08 03215 Side Broom Poly 2 1 8 08 03231 Side Broom Nylon 2 2 8 08 03216 Main Broom Proex 1 2 8 08 03222 Main Broom Nylon 1 2 8 08 03223 Main Broom Hi Density Nylon 1 2 8 08 03230 Main Broom Proex and Wire 1 C0486 BROOM OPTIONS 1 2 C0486 ...

Page 62: ... Black 15 12 2 00 04626 Terminal 156 Female Bullet 6 13 2 00 04578 Terminal 156 Male Bullet 6 14 2 00 04345 Tye Raps 10 15 2 00 00203 Screw 1 4 20 x 1 500 HHC 8 Replacement bulb 2 00 05338 C0482 HEAD TAILLIGHT OPTION EXISTING KEY SW BACK VIEW NOTE ROUTE WIRE TIE TO EXISTING HARNESS USING TYE RAPS ITEM 14 DISCONNECT IN THIS AREA TO REMOVE POWER PANEL COVER FRONT BUMPER EXISTING TB 2 POWER PANEL COV...

Page 63: ... ga Red 15 9 2 00 04626 Terminal Female Bullet 2 10 2 00 04578 Terminal Male Bullet 2 11 3 61 00189 Wire 16 ga Black 5 12 2 00 04282 Terminal 1 13 2 00 04345 Tye Raps 10 14 2 00 04479 Connector 3 Way 1 15 2 00 00512 Lock Washer 10 INT 16 2 00 00605 Nut Hex MS 10 24 x 375 x 125 2 17 2 00 02310 Lock Washer Helical Spring 3 8 Med 2 18 2 00 02360 Nut 3 8 16 Hex 2 19 2 00 03061 Screw 10 24 x 500 THM 2 ...

Page 64: ...0 05161 Lg R H 1 3 8 30 05174 Overhead Guard Top Weld 1 4 2 00 05134 Plug Button 6 5 2 95 04182 Fiber Nut 6 6 2 00 00233 Screw 3 8 16 x 1 000 HHC 6 7 2 00 00402 Flat Washer 750 x 390 x 094 4 8 2 00 02312 Lock Washer 1 2 HS Med 4 9 2 00 00240 Screw 1 2 13 x 1 250 HHC 4 C 0560 OVERHEAD GUARD OPTION C 0560 9802 7 2 3 8 1 5 4 6 9 ...

Page 65: ...Light Amber OPTION 0880 588 1 8 58 05020 Strobe Light Red OPTION 0880 589 7 8 58 05228 Panel Light Support 1 8 8 20 06036 Duct Wire Strip 1 9 2 00 01915 Grommet 1 10 2 00 05261 Threaded Insert 4 11 2 00 03418 Connector 1 12 2 00 01246 Nut Hex Fiber Insert 10 24 2 13 2 00 03063 Screw 10 24 x 750 THM 2 14 2 00 00205 Screw 1 4 20 x 1 000 HHC 4 15 2 00 00518 Lock Washer Helical Spring 4 C 0561 STROBE ...

Page 66: ...6 ga 5 10 2 00 04479 Connector 3 Way 14 ga 2 11 2 00 04345 Tye Raps 10 12 2 00 03059 Screw 10 24 x 375 THM 2 13 2 00 00039 Screw 10 24 x 1 000 RHM 2 14 2 00 00519 Lock Washer 10 Med HS 2 15 2 00 00605 Nut Hex MS 10 24 x 375 x 125 4 16 2 00 00512 Lock Washer 10 INT 2 C 0483 9403 LOW BATTERY SHUTDOWN OPTION 1 8 14 15 8 9 9 7 13 10 2 16 15 6 5 3 4 12 RED RED RED RED BLK BLK NC NO C 16B 7L 16C 16D CM ...

Page 67: ... ga Red 20 13 3 61 00189 Wire 16 ga Black 2 14 2 00 04345 Tye Raps 10 15 2 00 00594 Nut Hex 1 4 20 x 437 x 218 4 16 2 00 03702 Washer 625 x 281 x 063 4 17 2 00 00518 Lock Washer Helical Spring 4 18 2 00 00078 Screw 1 4 20 x 625 RHM 4 C 0484 9403 EMERGENCY STOP OPTION EXISTING KEY SW BACK VIEW RT INST PANEL WIRE 9B WIRE 39 WIRE 1D WIRE 25 WIRE 40 WIRE 35 WIRE 37 WIRE 36 POWER PANEL ROUTE ALL WIRING...

Page 68: ... Seal 2 24 8 23 03069 Fastener 2 25 8 23 03070 Retainer 2 26 8 23 03071 Receptacle 2 27 2 00 04859 Terminal 25 Ring 2 28 2 00 04708 Terminal 25 Female FISO 2 29 2 00 05183 Terminal 25 Male FISO 2 30 2 00 04714 Terminal 6 Spring Spade 4 31 3 61 00096 Wire 12 AWG Black 5 32 2 00 04345 Tye Wrap 5 33 7 18 00121 Decal Warning 1 34 7 18 00227 Decal Warning 1 35 8 18 00387 Decal American Lincoln 1 36 8 1...

Page 69: ...3 15 14 11 43 44 45 19 20 25 26 16 22 23 24 21 17 10 37 42 18 9 4 5 1 6 3 7 2 36 37 38 39 40 41 31 NOTE DECAL LOGOS ARE CENTERED ON PANEL THESE WIRES 24 LONG SHOULD BE TIES TO BATTERY CABELS WITH ITEM 32 TO ALLOW REMOVAL OF BACK PANEL 27 28 30 27 POST TB 1 POST TB 1 MTR VAC VAC WAND SWITCH CB 9 ...

Page 70: ...DESCRIPTION QTY 1 0875 126 Wire Assy Seat Switch 1 2 2 00 04531 Terminal 25 Fisco Male 1 3 2 00 04536 Terminal 25 Fisco Female 1 4 0882 069 Controller 1 5 2 00 00491 Grommet 1 6 8 82 00064 Seat Switch 1 7 2 00 04345 Tye Raps 5 8 2 00 04873 Clamps 2 C0986 SEAT SAFETY SWITCH PARTS LIST ...

Page 71: ...American Lincoln 3 15 114 RS Operator s Manual C0986 0903 SEAT SAFETY SWITCH EXPLODED VIEW ...

Page 72: ...2284 Rubber Wheel 1 2 2 60 02285 Oil Seal 1 3 2 60 02286 Bearing 1 4 2 60 02287 DC Motor Diameter 113mm 1 5 2 60 02288 Rotor 1 6 2 60 02289 Brush Holder 1 7 2 60 02290 Brush 4 8 2 60 02291 Spring 4 9 2 60 02309 Protection Shield 1 C 0488 DRIVE MOTOR SERVICE PARTS 2 C0488 9802 1 2 4 5 7 6 8 3 ...

Page 73: ...4 00025 Circuit Breaker 25 amp 1 12 7 76 00102 Spring Wheel Lock 1 13 7 82 00037 Switch 1 14 8 08 03215 Side Broom 1 15 8 08 03216 Broom Proex 1 16 8 24 04074 1 Panel Filter 1 17 8 25 08186 Flap Rear Inner 1 18 8 25 08187 Flap LH Door 1 19 8 25 08188 Flap Front Outer 1 20 8 25 08189 Flap Front Inner 1 21 8 25 08190 Flap Rear Outer 1 22 8 25 08191 Flap Right Side 1 23 8 25 08192 Flap Wheel Drive 1 ...

Page 74: ...TRUCTIONS 1 21 DUST CONTROL SWITCH 1 14 EMERGENCY STOP BUTTON OPTION 1 14 3 11 FILTER BAFFLE TO CLEAN THE 1 21 FILTER SHAKER SWITCH 1 12 FILTER SYSTEM 2 14 FLAPINSTRUCTIONS 1 22 FOOT PEDAL 1 13 FORWARD REVERSE PEDAL 2 10 HARDWAREABBREVIATIONS 1 26 HEADAND TAILLIGHT OPTION 3 6 HELPFULHINTS FOR SWEEPING OPERATION 1 16 HOPPER 2 9 HOPPER RELEASE LATCH 1 14 HORNBUTTON 1 12 HOUR METER 1 12 INDEX 3 18 IN...

Page 75: ...R 1 12 SEAT SAFETY SWITCH OPTION 3 14 SERVICE CHART 1 17 SERVICEINSTRUCTIONS 1 19 SIDE BROOM HEIGHTADJUSTMENT TO CHANGE THE 1 20 SIDE BROOM INSTRUCTIONS 1 20 SIDE BROOM LIFT LEVER 1 12 SIDE BROOM SWEEP PATTERN TO CHECK THE 1 20 SIDE BROOM SWITCH 1 14 SIDE BROOM TO CHANGE THE 1 20 SIDE BROOMS 2 4 SIDE COVER BATTERY PAN 2 8 SPARE PARTS 3 17 STANDARD HARDWARE TORQUE VALUES 1 7 STARTING 1 15 STEERING ...

Page 76: ... responsibility of the purchaser NOTE All other parts on the engine i e carburetors alternators etc are covered by the two year 2000 hour standard warranty c American Lincoln warrants to the original purchaser only to repair or replace at American Lincoln s option and upon the terms set out below the main frame debris hopper solution and recovery tank for the life of the machine against failure ca...

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