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Barrel Flex™ 

 

 

 

Lamp Replacement

Caution:

 

Always  replace  with  the  exact  same  type  lamp  and  fuse, 

unless  otherwise  specified  by  an  authorized  American  DJ

®

  techni-

cian. Replace with anything other than the specified part can damage 
your unit and will void your manufactures warranty.

Warning:

 

If after you have replaced the lamp or fuse and you con-

tinue to blow either one, STOP using the unit. Contact customer sup-
port for further instructions, you may have to return the unit for ser-
vicing. Continuing to use the unit may cause serious damage.

Lamp  Replacement:

 

Caution!  Never  open  the  unit  when  in  use. 

Always disconnect the main power and allow the fixture ample time 
to cool before attempting to replace the lamp. Lamp replacement has 
been made simple by incorporating a remove tray that is retained by 
a  single  thumb  screws.  Again,  please  remember  to  always  replace 
with the exact same type lamp. 
1.   Be sure to follow the proper procedures when handling halogen 
      lamps. Never touch the new lamp with your bare fingers.
2.   Unscrew the single thumb screw located on the rear of the unit.
3.   Once the thumb screw has been remove, pull back the lamp    
      assembly cover plate to expose the lamps.
4.   Remove and replace the lamp with an exact match.
5.   Reassemble in reverse order.

©

American DJ

®

 - www.americandj.com - Barrel Flex™ Instruction Manual Page 6

©

American DJ

®

 - www.americandj.com - Barrel Flex™ Instruction Manual Page 5

Halogen  Lamp  Warning!

  This  fixture  is  fitted  with 

halogen lamps which are highly susceptible to dam-
age  if  improperly  handled.  Never  touch  the  lamps 
with your bare fingers as the oil from your hands will 
shorten  lamp  life.  Also,  never  move  the  fixture  until 
the lamps have had ample time to cool. Remember, 
lamps are not covered under warranty conditions.

Fixture Cleaning:

Due to fog residue, smoke, and dust cleaning the internal and exter-
nal lenses and dichroic colored dishes should be carried out periodi-
cally to optimize light output.  
1.  Use normal glass cleaner and a soft cloth to wipe down the out-
     side casing.
2.  Use a soft brush to clean out the cooling vents
3.  Clean the external optics with glass cleaner and a soft cloth every 
     20 days.
4.  Clean the internal optics with glass cleaner and a soft cloth every 
     30-60 days.
5.  Always be sure to dry all parts completely before plugging the unit 
     back in.
Cleaning frequency depends on the environment in which the fixture 
operates (I.e. smoke, fog residue, dust, dew). In heavy use we recom-
mend cleaning on a monthly basis. Periodic cleaning will ensure lon-
gevity, and crisp beam output.

  Barrel Flex™  

 

 

 

 

        Cleaning

Trouble Shooting:

Listed below are a few common problems and solutions you should 
try  before  contacting  customer  support.  For  all  other  issues  please 
contact customer support.

Unit rotates but has no light output from the unit;

1.   Be sure you have connected your unit into a matching wall outlet.  
2.    Remove the lamp cover and be sure the lamps are seated in their
 

 sockets properly. Occasionally lamps become loose during ship-

 

 ping be sure the lamps are push in to their sockets all the way. 

3.   Be sure the lamps are good.

Heads do not rotate and lamps do not turn on;

1.   Be sure you have connected your unit into a matching wall outlet.  
2.    Be sure the external fuse has not blown. The fuse holder is locat-
 

 ed on the bottom panel of the unit. 

3.    Be sure the unit power cord is properly seated in the power outlet
 

 and the outlet has power.

4.   Be sure the fuse holder is completely screwed in

 

 Barrel Flex™  

 

 

 

    Trouble Shooting

  

Barrel Flex™ 

 

          

        Breaker Reset

This  unit  is  equipped  with  a  built-in  safety  breaker.  This  breaker  is 
designed to close the power circuit in the event of an internal short 
or power surge. This will reduce the risk of electrical shock or fire and 
protect the circuitry. To reset the breaker, push the breaker button in 
until you hear it pop back in to place. If the breaker continues to pop, 
stop using the unit and contact our customer support team, the unit 
may need to be returned for service.

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