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Amazone CombiDisc 3000, Original Operating Manual

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Amazone CombiDisc 3000 Original Operating Manual Download Page 34

4.7 Threaded cartridge

The threaded cartridge contains the following items:

Documents

Aids

CMS-I-00002306

4.8 Soil tillage tools

4.8.1 Concave discs

The disc array is equipped with serrated concave

discs 

1

. The disc gangs have an offset

arrangement. The disc bearing 

2

 is maintenance-

free. The working intensity of the concave discs is
adjusted with the working depth. Depending on the
implement equipment, the working depth is adjusted
manually or hydraulically.

CMS-I-00001023

With the rubber-sprung suspension, the concave
discs adapt to soil undulations and deflect upon
resistance from solid obstacles such as stones.
Thanks to the suspension, each disc is protected
from overload.

CMS-I-00000043

CMS-T-00001776-B.1

CMS-T-00001500-E.1

CMS-T-00001501-C.1

4 | Product description

Threaded cartridge 

MG6214-EN-II | E.1 | 17.05.2021

30

Summary of Contents for CombiDisc 3000

Page 1: ...Original operating manual Mounted compact disc harrow CombiDisc 3000 For seedbed preparation SmartLearning www amazone de ...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate ...

Page 3: ...idge 30 4 8 Soil tillage tools 30 4 8 1 Concave discs 30 4 8 2 Side guide plate 31 4 8 3 Rollers 31 4 9 Universal operating tool 33 4 10 Lighting and identification for road travel 33 4 10 1 Lighting and identification to the rear 33 4 10 2 Lighting and identification to the front 34 4 11 QuickLink quick coupling system 34 5 Technical data 35 5 1 Dimensions 35 5 2 Permissible total weight 35 5 3 S...

Page 4: ...the hydraulic hose lines 60 8 4 Uncoupling the power supply 61 9 Repairing the machine 62 9 1 Maintaining the machine 62 9 1 1 Maintenance schedule 62 9 1 2 Checking the top link pin and lower link pin 63 9 1 3 Checking the hydraulic hose lines 63 9 1 4 Replacing the discs 64 9 1 5 Checking the concave disc carrier connection 64 9 1 6 Checking the wheel mark eradicator coulter 65 9 1 7 Checking th...

Page 5: ... Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indicates a threat with low risk for light or moderately severe physical injuries 1 1 2 Further instructions IMPORTANT Indicates a risk for damage to the implement CMS T 00000081 D 1 CMS T 005676 C 1 C...

Page 6: ...e specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Reaction to instruction 1 2 Instruction 2 1 1 3 2 Alternative instructions Alternative instructions are introduced with the word or CMS T 00000473 B 1 CMS T 005217 B 1 CMS T 005678 B 1 CMS T 000001...

Page 7: ...t require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point 2 1 1 5 Item numbers in figures A framed number in the text e g a 1 indicates an item number in an adjacent figure CMS T 005211 C 1 CMS T 005214 C 1 CMS T 000024 A 1 CMS T 000023 B 1 1 About thi...

Page 8: ...suggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co KG Technische Redaktion D 49202 Hasbergen E Mail td amazone de CMS T 00000616 B 1 CMS T 000059 C 1 1 About this operating manual Other applicable documents MG6214 EN II E 1 17 05 2021 4 ...

Page 9: ...nitial operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over the operating manual to the subsequent user 2 1 2 Safe operating organisation 2 1 2 1 Personnel qualification 2 1 2 1 1 Requirements for all persons working with the machine If the machine is used i...

Page 10: ...s the prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activities described in this operating manual can be performed by persons with the qualification level Agricultural helper 2 1 2 1 3 Farmer Farmers use agricultural implement to cultivate fields They deci...

Page 11: ...o the work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the farmer Activity examples Driving the machine Adjusting the working depth 2 1 2 2 Workplaces and passengers Passengers Passengers can fall be run over and severely injured or killed due to machine moveme...

Page 12: ...lt in accidents and serious personal injury or even death Prepare the machine according to this operating manual Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death If you suspect or observe damage secure the tractor and implement Immediately fix any damage that can affect safety F...

Page 13: ...ction hearing protection face protection and eye protection Determine the personal protective equipment required for each job and have it ready Use only protective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding operating materials seed fertiliser crop protect...

Page 14: ...ssure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuries Before you uncouple the hydraulic hose lines or check for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualified speciali...

Page 15: ... objects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If people enter the danger area immediately switch off the engines and drives Before you work in the danger area of the implement secure the tractor and implement This also applies for quick checking work CM...

Page 16: ... the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement If the implement is coupled to the 3 point power lift of the tractor make sure that the mounting categories of the tractor and implement are compatible Couple the implement properly to the tractor CMS T 00002304 G 1 CMS...

Page 17: ... tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast weights properly on the specified fixing points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch device and drawbar Drive in such a ...

Page 18: ...d and killed Only park the machine on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement Follow the instructions in the section Parking the implement Unsupervised parking Parked tractors with coupled implements that are insufficiently secured and unsupervised represent danger for people a...

Page 19: ...ath Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations ensure that the specialist workshop only uses conversion parts spare parts and special equipment approved by AMAZONE CMS T 00002305 D 1 CMS T 00002322 B 1 2 Safety and responsibility Basic safety ins...

Page 20: ...loads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking device Switch off all drives Actuate the parking brake Particularly on slopes additionally secure the machine against rolling away with wheel chocks Remove the ignition key and carry it with you ...

Page 21: ...ing to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawing grinding and cutting work on the frame...

Page 22: ...e 3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specialist workshops with suitably approved personnel to perform welding work on safety related components Only allow qualified personnel to perform welding work on all other components If you have doubts ...

Page 23: ...implement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the raised implement or raised implement parts Relieve pressure in the hydraulic hose lines by actuating the operating devices If you have to stand under the raised implement or components secure the raised i...

Page 24: ...re that the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a day for damage proper installation and functioning of the protective equipment If you are not sure if the protective equipment is properly installed and functional have the protective equipment check...

Page 25: ...ion so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the access steps and handrails always keep two hands and one foot or two feet and one hand on the machine When climbing up and down never hold onto the control elements Accidental actuation of control elemen...

Page 26: ... only be used and maintained by persons who fulfil the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the implement The implement is solely intended for use in compliance with this operating manual Uses of the implement that are not described in this operating manual can lead to serious personal injuries or even death an...

Page 27: ...ark eradicator 3 Disc array 4 Side guide plate 5 Rating plate on the implement 6 Lighting and identification for road travel 7 Track marker 8 Mechanical working depth adjustment depending on the equipment CMS T 00001166 E 1 CMS T 00001148 D 1 4 Product description MG6214 EN II E 1 17 05 2021 23 ...

Page 28: ... equipment 4 2 Function of the implement The disc array breaks the soil open The high disc speed ensures good mixing and very good crumbling of the soil The trailing roller is responsible for depth control reconsolidating the soil and carrying the weight of the pack top seed drill in the seeding combination 4 3 Special equipment 3 point mounting frame extension Hydraulically adjustable working dep...

Page 29: ...d drill mounting parts 4 4 Protective equipment 4 4 1 Track marker locking mechanism Both track markers must be raised for transporting the implement Each track marker is secured with a bar 1 2 1 CMS I 00000956 CMS T 00001493 B 1 CMS T 00001600 B 1 4 Product description Protective equipment MG6214 EN II E 1 17 05 2021 25 ...

Page 30: ... areas there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger 1 2 CMS I 00000416 CMS T 00001494 D 1 CMS T 00001495 B 1 CMS T 000141 D 1 4 Product description Warning symbols MG6214 EN II E 1 ...

Page 31: ...Risk of crushing for the whole body from lowering implement parts Make sure that there is nobody standing in the danger area CMS I 000454 MD095 Risk of accident due to non compliance with the instructions in this operating manual Before your work on or with the implement read and understand the operating manual CMS I 000138 CMS T 00001497 C 1 4 Product description Warning symbols MG6214 EN II E 1 ...

Page 32: ...ely CMS I 000216 MD 097 Risk of crushing between the tractor and the implement Before you actuate the tractor hydraulic system instruct persons away from the area between the tractor and the implement Actuate the tractor hydraulic system only from the designated work station CMS I 000139 MD 100 Risk of accidents due to improperly attached lifting gear Only attach the lifting gear at the marked pos...

Page 33: ...ic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar CMS I 00000486 4 6 Rating plate on the implement 1 Implement number 2 Vehicle ID number 3 Product 4 Permissible technical implement weight 5 Model year 6 Year of manufacture 1 4 5 2 3 6 CMS I 00004294 CMS T 00004505 D 1 4 Product description Rating plate on the implement MG6214...

Page 34: ...f the concave discs is adjusted with the working depth Depending on the implement equipment the working depth is adjusted manually or hydraulically CMS I 00001023 With the rubber sprung suspension the concave discs adapt to soil undulations and deflect upon resistance from solid obstacles such as stones Thanks to the suspension each disc is protected from overload CMS I 00000043 CMS T 00001776 B 1...

Page 35: ... roller KW The wedge ring roller with a diameter of 580 mm is very suitable for medium soils The adjustable scrapers keep the area between the wedge rings clean CMS I 00000505 4 8 3 2 Wedge ring roller with matrix tyre profile The wedge ring roller with matrix tyre profile and 650 mm diameter is very suitable for light medium and heavy soils The adjustable scrapers keep the area between the wedge ...

Page 36: ... 00000962 4 8 3 5 Packer rollers from other manufacturers The AMAZONE roller product range is supplemented with rollers from suppliers Packer rollers from other manufacturers Working width 3 m Working width 4 m Roller frame Güttler Simplex prismatic roller with spheroidal graphite iron rings 3000 SX 45 SG 1 tube roller frame Güttler Simplex prismatic roller with synthetic ultra rings 3000 SX 45 SU...

Page 37: ...ntification for road travel 4 10 1 Lighting and identification to the rear 1 Warning signs 2 Reflector red 3 Rear lights brake lights and turn indicators 4 Reflector yellow CMS I 00004545 NOTE The lighting and identification for road travel can vary depending on the national regulations CMS T 00001735 B 1 CMS T 00006398 A 1 CMS T 00001498 C 1 4 Product description Universal operating tool MG6214 E...

Page 38: ...oupling system Using the quick coupling system the soil tillage implement can be combined with a pack top seed drill The QuickLink quick coupling system consists of one top coupling point and two lower coupling points on the roller frame Soil tillage implement combined with a mechanical pack top seed drill 1 CMS I 00001026 CMS T 00006393 A 1 CMS T 00001659 B 1 4 Product description QuickLink quick...

Page 39: ...00 5 2 Permissible total weight CombiDisc 3000 4180 kg 5 3 Soil tillage tool CombiDisc 3000 Number of concave discs 24 Thickness of the concave discs 4 mm Disc diameter 410 mm Pitch of the 1st gang 14 Pitch of the 2nd gang 12 Working depth 30 80 mm CMS T 00003163 D 1 CMS T 00003165 B 1 CMS T 00003167 B 1 CMS T 00003169 A 1 5 Technical data MG6214 EN II E 1 17 05 2021 35 ...

Page 40: ...9 3 mm 3 m 2029 3 mm 3 5 m 2529 3 mm 4 m 3029 3 mm 5 6 Working speed CombiDisc 3000 8 15 km h 5 7 Performance characteristics of the tractor Engine rating Use as a solo implement Use as a seeding combination CombiDisc 3000 CombiDisc 3000 Starting at 59 kW 80 HP Starting at 103 kW 140 HP Electrical system Battery voltage 12 V Lighting socket 7 pin CMS T 00003170 B 1 CMS T 00003190 C 1 CMS T 0000317...

Page 41: ...han 70 dB A measured in operating condition at the ear of the tractor driver with the cab closed The emission sound pressure level mainly depends on the vehicle used 5 9 Drivable slope inclination Across the slope On left in direction of travel 15 On right in direction of travel 15 Up the slope and down the slope Up the slope 15 Down the slope 15 5 10 Lubricants Manufacturer Lubricant ARAL Aralub ...

Page 42: ...t or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total weight of rear mounted implement or rear ballast a m Distance between the centre of gravity of the front mounted implement or the front ballast and the centre of the front axle CMS T 00001472 D 1 CMS...

Page 43: ... the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mounted implement or rear ballast 1 Calculate the minimum front ballast weight G G c d T b 0 2 T b a b G G Vmin H V L Vmin Vmin CMS I 00000513 2 Calculate the actual front axle load T G a b T b G c d b...

Page 44: ... values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Check if the calculated loads are smaller or equal to the permissible loads Actual value according to calculation Permitted value according to tractor operating manual Tyre load capacity for two tractor tyres Minimum front ballast weight kg kg Total weight kg kg Front axle load kg kg kg Re...

Page 45: ...eeves 2 are required 2 Insert the top link pin together with the adapter sleeve in one of the holes 3 Fit the top link pins with ball sleeves 4 4 Secure the top link pin with a linch pin 3 1 1 3 2 2 4 CMS I 00001221 5 Insert the lower link step pin 2 into the mount from the outside 6 Equip the lower link step pins with ball sleeves 1 7 Secure the lower link step pin 2 with a linch pin 1 2 3 CMS I ...

Page 46: ...e top link pin 1 in one of the holes 3 Fit the top link pins with ball sleeves 3 4 Secure the top link pin with a linch pin 2 3 CMS I 00001220 5 Insert the lower link step pin 2 into the mount from the outside 6 Equip the lower link step pins with ball sleeves 1 7 Secure the lower link step pin with a linch pin 3 2 1 3 CMS I 00002454 CMS T 00003189 B 1 6 Preparing the machine Coupling the implemen...

Page 47: ...0954 2 Fix each spacer element 1 on the implement with 2 pins 2 of Category 3 3 Secure all pins with linch pins 3 1 2 3 CMS I 00001073 6 2 2 Coupling the 3 point mounting frame 1 Set the tractor lower links 1 to the same height 2 Couple the lower links 1 from the tractor seat 3 Couple the top link 2 4 Check whether the top link catch hooks 3 and lower link catch hooks 4 are correctly locked CMS I ...

Page 48: ...0121 Type of actuation Hydraulic function Symbol Latching Permanent hydraulic oil circulation Momentary Hydraulic oil flow until action is executed Floating Free hydraulic oil flow in the tractor control unit Designation Function Tractor control unit Green Working depth of the concave discs Reduce Double acting Increase Yellow Track marker Lifting Single acting WARNING Risk of injury or even death...

Page 49: ...ydraulic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the marking 2 The hydraulic plugs lock perceptibly 4 Route the hydraulic hose lines with sufficient freedom of movement and without chafing points 1 2 CMS I 00001045 6 2 4 Coupling the power supply 1 Insert the plug 1 for the power supply 2 Route the power supply cable with sufficient freedom of...

Page 50: ...desired number of spacer elements behind the stop washer 2 3 Raise the implement The front spacer elements are relieved 4 Swivel in the free spacer elements in front of the stop washer NOTE Selection of the working depth depends on different factors e g Soil type light to heavy dry to wet Forward speed Setting Condition of the seedbed CMS I 00000949 CMS T 00003184 C 1 CMS T 00001475 C 1 CMS T 0000...

Page 51: ...to heavy dry to wet Forward speed Setting Condition of the seedbed CMS I 00003764 6 3 1 2 Adjust the working depth of the concave discs hydraulically The arrow 1 shows the change in the set working depth The scale only serves as orientation The scale value does not represent the working depth in centimetres To reduce the working depth of the concave discs actuate the green 1 tractor control unit o...

Page 52: ...n and hub as handle 1 Remove the bolted connections 1 2 For better levelling or to prevent ridge formation move the concave disc pair on the holding arm 2 to the desired position 3 Insert and tighten the bolts 1 4 Operate the implement over 30 m to 50 m at working speed 5 Check the seedbed 6 Repeat the procedure until a uniform seedbed is produced CMS I 00000947 CMS T 00001480 B 1 6 Preparing the ...

Page 53: ...Preparing the side guide plates for operation CAUTION Crushing hazard for hands Carefully telescope the side guide plates 1 Raise the implement 2 Remove the linch pin 2 3 Pull out the pin 3 4 To prevent ridge formation during operation move the side guide plates 1 to the desired position 5 Secure the side guide plate with the pin 6 Secure the pin with the linch pin 7 Operate the implement over 30 ...

Page 54: ...The track markers are guided into the parking position by the spring pressure Slowly swivel the track markers into the parking position 5 Repeat the procedure for the opposite side of the implement 6 Put the yellow tractor control unit in float position The track marker folds into working position 7 If the wrong track marker is folded into working position actuate the yellow tractor control unit T...

Page 55: ...ength 1 Loosen the bolts 1 with the universal operating tool 2 Pull out the track marker disc 2 until the desired distance is reached 3 Tighten the bolts with the universal operating tool 4 Make the same setting for the opposite side of the implement 5 After 5 hours of operation check the bolt connection for tight fit 1 2 CMS I 00001074 CMS T 00004725 B 1 CMS T 00001487 C 1 6 Preparing the machine...

Page 56: ...olt connection for tight fit 1 2 CMS I 00001077 6 3 4 Preparing the wheel mark eradicator for operation 6 3 4 1 Adjusting the working depth of the wheel mark eradicators IMPORTANT Increased wear of the wheel mark eradicator bracket When the overload safety is triggered at short intervals reduce the working depth Change to a wheel mark eradicator coulter that is easy to pull NOTE The adjustment of ...

Page 57: ...eradicator 1 Loosen the nuts for the clamp connection 2 2 Move the wheel mark eradicator bracket 1 to the desired position 3 Tighten the nuts 4 After 5 hours of operation check the bolt connection for tight fit 1 2 CMS I 00000943 6 3 4 3 Replacing the wheel mark eradicator coulter Different wheel mark eradicator coulters can be installed on the wheel mark eradicator The choice of the wheel mark er...

Page 58: ...ve the nuts 1 2 Remove the bolts 1 3 Install the desired wheel mark eradicator coulter 2 on the tool carrier 4 Install the bolts 3 5 Install the nuts and tighten them 6 After 5 hours of operation check the bolt connection for tight fit 1 2 3 CMS I 00001080 6 3 5 Adjusting the scraper to the roller The scrapers on the roller are set at the factory The scrapers can be adapted to the working conditio...

Page 59: ... in the side guide plate 3 3 Install the nuts 1 and tighten them 4 Operate the implement over 30 m to 50 m at working speed 5 Check the seedbed 6 Repeat the procedure until a uniform seedbed is produced CMS I 00003765 6 4 Preparing the machine for road travel 6 4 1 Preparing the side guide plates for road travel CAUTION Crushing hazard for hands Carefully telescope the side guide plates CMS T 0000...

Page 60: ... Press the track marker 1 against the rubber block 3 Lock the transport lock 2 4 Repeat the procedure for the opposite side of the implement CMS I 00000952 6 5 Calculating the permissible payload WARNING Risk of accident due to exceeded payload If the payload is exceeded the implement can be damaged or and it can result in uncontrolled driving behaviour of the tractor Carefully determine the paylo...

Page 61: ...eight 1 Read the permissible technical implement weight from the rating plate 2 To determine the tare weight weigh the implement with empty hoppers 3 Calculate the payload 6 Preparing the machine Calculating the permissible payload MG6214 EN II E 1 17 05 2021 57 ...

Page 62: ...r lift into float position NOTE Raise the active track marker on the field before passing obstacles The working depth can be adjusted hydraulically during operation 7 2 Turning the implement on the headlands 1 To prevent lateral loads when driving in curves lift the soil tillage tools before driving into the headlands 2 When the direction of the implement matches that of the direction of travel lo...

Page 63: ... parking position 1 Remove the linch pin 3 2 Hold the wheel mark eradicator by the recessed grip 1 3 Remove the locking pin 2 4 Using the recessed grip move the wheel mark eradicator into the topmost position 5 Secure the wheel mark eradicator with the locking pin 6 Secure the locking pin with the linch pin 1 2 3 CMS I 00000992 CMS T 00001609 D 1 CMS T 00001616 B 1 8 Parking the machine MG6214 EN ...

Page 64: ...at CMS I 00001249 8 3 Disconnecting the hydraulic hose lines 1 Secure the tractor and implement 2 Put the control lever on the tractor control unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 5 Hang the hydraulic hose lines 1 in the hose cabinet 1 CMS I 00001250 CMS T 00001401 C 1 CMS T 00000277 D 1 8 Parking the machine U...

Page 65: ...r supply 1 Pull out the plug 1 for the power supply 1 CMS I 00001048 2 Hang the plugs 1 in the hose cabinet 1 CMS I 00001248 CMS T 00001402 D 1 8 Parking the machine Uncoupling the power supply MG6214 EN II E 1 17 05 2021 61 ...

Page 66: ...required Replacing the discs see page 64 daily Checking the top link pin and lower link pin see page 63 Every 50 operating hours weekly Checking the hydraulic hose lines see page 63 Every 50 operating hours Every 3 months Checking the wheel mark eradicator coulter see page 65 Every 200 operating hours Every 3 months Checking the roller see page 66 CMS T 00001529 E 1 CMS T 00003174 C 1 9 Repairing ...

Page 67: ...ly 1 Check the hydraulic hose lines for damage such as chafing point cuts tears and deformation 2 Check the hydraulic hose lines for leaks Hydraulic hose lines must not be more than 6 years old 3 Check the manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hose lines immediately replaced at a specialist workshop 5 Retighten loose bolted connections CMS T 00002330 C 1 CMS...

Page 68: ... the 4 bolts 1 for the disc fastening 3 Remove the washer 2 4 Fasten the new disc with the 4 bolts 1 2 CMS I 00002450 9 1 5 Checking the concave disc carrier connection INTERVAL After initial operation Check the bolts 1 for tightness CMS I 00000936 CMS T 00002327 C 1 CMS T 00003193 B 1 9 Repairing the machine Maintaining the machine MG6214 EN II E 1 17 05 2021 64 ...

Page 69: ...e wheel mark eradicator coulter has been exceeded the tool carriers constantly work in the soil horizon Replace the coulter when the wear limit has been reached If the distance 1 between the coulter tip and the tool carrier is less than 15 mm replace the wheel mark eradicator coulter 2 2 1 CMS I 00001081 CMS T 00002497 C 1 9 Repairing the machine Maintaining the machine MG6214 EN II E 1 17 05 2021...

Page 70: ...ery 3 months 1 Check the alignment of the bolted connection 1 2 Check the bolts for tightness 3 To check the bearings of the roller for ease of movement turn the roller 2 by hand CMS I 00001079 CMS T 00003191 B 1 9 Repairing the machine Maintaining the machine MG6214 EN II E 1 17 05 2021 66 ...

Page 71: ...cation schedule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Press the dirty grease completely out of the bearings CMS T 00003175 B 1 9 Repairing the machine Lubricating the machine MG6214 EN II E 1 17 05 2021 67 ...

Page 72: ...9 2 1 Overview of lubrication points CMS I 00002452 Every 50 operating hours 1 CMS I 00002080 CMS T 00003176 B 1 9 Repairing the machine Lubricating the machine MG6214 EN II E 1 17 05 2021 68 ...

Page 73: ...arker folded to the rear see page 70 The lighting for road travel has a malfunction Lamp or lighting supply line is damaged Replace the lamp Replace the lighting supply line It lowers the wrong track marker When actuating the tractor control unit the wrong track marker is lowered Switch the control unit several times The tension spring of the wheel mark eradicator is broken To install and remove t...

Page 74: ...ressure nozzle Never direct the cleaning jet of the high pressure cleaner or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or hot water high pressure cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers...

Page 75: ...g the machine 10 10 1 Lifting the implement CMS I 00001012 The implement has 4 lashing points for slings for lifting CMS T 00001527 D 1 CMS T 00001528 D 1 10 Loading the machine MG6214 EN II E 1 17 05 2021 71 ...

Page 76: ...hing points To determine the required load bearing capacity of the slings observe the specifications in the following table Required load bearing capacity per sling 2000 kg 1 Attach the slings for lifting on the intended lashing points 2 Slowly lift the implement 10 2 Lashing the machine CMS I 00004745 The implement has 3 lashing points for lashing straps CMS T 00006694 A 1 10 Loading the machine ...

Page 77: ...damaged during lashing and endanger safety Attach the lashing straps only at the marked lashing points 1 Put the implement on the transport vehicle 2 Attach the lashing straps at the marked points 3 Lash down the implement in compliance with the national regulations for load securing 10 Loading the machine Lashing the machine MG6214 EN II E 1 17 05 2021 73 ...

Page 78: ... 10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 290 405 485 M18x1 5 325 460 550 M20 30 410 580 690 M20x1 5 460 640 770 CMS T 00001468 C 1 CMS T 00000373 B 1 11 Appendix MG6214 EN II E 1 17 05 2021 74 ...

Page 79: ...I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 11 2 Other applicable documents Tractor operating manual Operating manual for the Cataya 3000 Special Super Operating manual for the Centaya 3000 Super Operating manual for the GreenDrill 200 E CMS T 00001469 A 1 11 Appendix Other applicable documents MG6214 EN II E 1 17 05 2021 75 ...

Page 80: ...Operating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this operating manual the designation tractor is always used even for other agricultural tractor units Implements are mounted on the tractor or towed by the tractor 12 Directories MG6214 EN II E 1 17 05...

Page 81: ...king depth adjusting manually 46 Concave discs Adjust the individual working depth manually 48 Adjust the working depth hydraulically 47 Description 30 Increase the working depth manually 46 Reduce the working depth manually 47 Working depth manual adjustment 46 Contact data Technical editing 4 D Dimensions 35 Discs replacing 64 Documents 30 Drivable slope inclination 37 E Eliminating faults 69 H ...

Page 82: ... 56 Preparing the track marker for operation Adjusting the track marker intensity 52 Adjusting the track marker length 51 Determining the track marker length 51 Unfolding the track markers 50 Preparing the wheel mark eradicator for operation Adjusting the track width of the wheel mark eradicator 53 Adjusting the working depth 52 Replacing the wheel mark eradicator coulter 53 Product description Li...

Page 83: ...tor 36 QuickLink quick coupling system 36 Soil tillage tool 35 Working speed 36 Threaded cartridge 30 Three point hitch coupling 43 Track marker locking mechanism Product description 25 U Unloading 71 W Warning symbols Description 27 Layout 26 Positions 26 Wheel mark eradicator coulter checking 65 Working depth adjusting 46 Working speed 36 12 Directories Index MG6214 EN II E 1 17 05 2021 79 ...

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Page 86: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6214 EN II E 1 17 05 2021 ...

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