Amazone Cayros M Original Operating Manual Download Page 1

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Original operating manual

Mounted reversible plough with pendulum support wheel / double

support wheel / without support wheel

Cayros M

Cayros M V

Cayros XM

Cayros XM V

Cayros XMS

Cayros XMS V

Cayros XS

Cayros XS V

Cayros XS-Pro

Cayros XS-Pro V

SmartLearning

www.amazone.de

Summary of Contents for Cayros M

Page 1: ...eversible plough with pendulum support wheel double support wheel without support wheel Cayros M Cayros M V Cayros XM Cayros XM V Cayros XMS Cayros XMS V Cayros XS Cayros XS V Cayros XS Pro Cayros XS...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate...

Page 3: ...plement 27 4 7 Plough body 27 4 8 Overload safety 28 4 8 1 Shear bolt overload safety 28 4 8 2 Hydraulic overload safety 29 4 8 3 Semi automatic overload safety 29 4 9 Turn over bracket 30 4 10 Swivel...

Page 4: ...verload safety 66 6 4 Preparing the machine for road travel 67 6 4 1 Swivelling the plough body into transport position 67 6 4 2 Locking the tractor lower links laterally 67 6 4 3 Checking the pre ten...

Page 5: ...mplement 84 10 2 1 Overview of lubrication points 85 10 3 Cleaning the implement 87 10 4 Storing the implement 87 11 Loading the implement 89 11 1 Lifting the implement 89 11 2 Lashing the implement 9...

Page 6: ......

Page 7: ...Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION In...

Page 8: ...specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction...

Page 9: ...require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 P...

Page 10: ...uggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE...

Page 11: ...itial operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over...

Page 12: ...the prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activ...

Page 13: ...the work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the far...

Page 14: ...amage to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death If you suspect or observe damage secure the tractor and implement I...

Page 15: ...materials seed fertiliser crop protection products and cleaning agents Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stu...

Page 16: ...al injuries Before you uncouple the hydraulic hose lines or check for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualifie...

Page 17: ...his also applies for quick checking work CMS I 00003789 2 1 4 Safe operation and handling of the machine 2 1 4 1 Coupling implements Coupling the implement on the tractor Incorrectly coupling of the i...

Page 18: ...fixing points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch...

Page 19: ...tractor and the implement Secure the tractor and machine 2 1 5 Safe maintenance and modification 2 1 5 1 Changes on the implement Only authorised design changes Design changes and extensions can imped...

Page 20: ...oads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical lock...

Page 21: ...l should only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling s...

Page 22: ...nents If you have doubts as to whether a component can be welded ask a qualified specialist workshop Before welding on the implement uncouple the implement from the tractor 2 1 5 3 Operating materials...

Page 23: ...s are described in the section Personnel qualification The operating manual is part of the implement The implement is solely intended for use in compliance with this operating manual Uses of the imple...

Page 24: ...1 Beam 2 Threaded cartridge 3 Headstock 4 Turning cylinder 5 Adjustment unit of the hydraulic overload safety 6 Implement rating plate 7 Hydraulic overload safety 8 Skimmer 9 Plough body CMS T 0000810...

Page 25: ...1 Wrench 2 Hose cabinet 3 Adjustment Centre 4 Parking support 3 1 2 CMS I 00005610 1 Disc coulter 2 Working depth adjustment 3 Pendulum support wheel 4 Product description Implement overview MG7364 E...

Page 26: ...finitely adjusted hydraulically 4 3 Special equipment Special equipment is equipment that is not fitted on the implement or is only available in certain markets The sales documents provide information...

Page 27: ...4 5 Warning symbols 4 5 1 Positions of the warning symbols M 151 D M 240 D M 24 D 1 M 082 D M 95 D0 M 096 D MD097 M 102 D MD199 M 155 D M 078 D M 078 D M 241 D CMS I 00005468 CMS T 00008113 A 1 CMS T...

Page 28: ...al dangers In these danger areas there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by trian...

Page 29: ...standing in the danger area CMS I 000074 MD 079 Danger due to ejected material As long as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody sta...

Page 30: ...ur hand or fingers Never attempt to plug leaks in hydraulic hose lines using your hand or fingers If you are injured by hydraulic oil consult a doctor immediately CMS I 000216 MD 097 Risk of crushing...

Page 31: ...he hydraulic accumulator when it is under pressure Have the pressurised hydraulic accumulator checked and repaired only by a qualified specialist workshop CMS I 00004027 MD 155 Risk of accident and ma...

Page 32: ...Prepare the implement properly for road travel MD240 CMS I 00004805 MD 241 Risk of accident when using the implement due to incorrect preparation of the implement Prepare the implement properly for op...

Page 33: ...plough body is adjustable The working width for all of the plough bodies must be adjusted the same The sum of all working widths and the front furrow width corresponds to the working width implement...

Page 34: ...h of the plough Tilt Working depth CMS I 00002674 Working width of the plough The working width of the plough corresponds to the field width that is worked in one pass Example for 6 share plough Worki...

Page 35: ...e in two versions The overload safety with central adjustment of the tripping force The overload safety with decentralised adjustment of the tripping force 1 Hydraulic cylinder 2 Hydraulic accumulator...

Page 36: ...ecial case Turning with a single acting tractor control unit A pressureless return flow to the tractor is required Turning back a started turning procedure is not possible 4 10 Swivelling beam The swi...

Page 37: ...king depth adjustment of the plough bodies 3 Damper cylinder 1 3 2 CMS I 00005613 1 Pendulum support wheel centre 2 Adjustable swivelling range 3 Working depth adjustment of the plough bodies 4 Damper...

Page 38: ...ilt adjustment 2 Hydraulic front furrow width adjustment 3 Pull point adjustment 4 Hydraulic working width adjustment with or without swivelling beam and automatic pull point adjustment 5 Working widt...

Page 39: ...rom the disc coulter to the plough body can be adjusted CMS I 00005726 4 14 Landside coulter The landside coulter can be installed on each plough body of the plough or only on the last plough body The...

Page 40: ...skimmer is suitable for ploughing up grassland and for incorporation crop residues CMS I 00004875 4 17 Trashboards Trashboards are suitable for incorporating crop residues Trashboards prevent or reduc...

Page 41: ...iler point is adjustable CMS I 00005563 4 19 Packer arm The packer arm picks up the hook linkage of the packer roller 1 Packer catch hook with hydraulic release device 2 Swivel adjustment 1 2 CMS I 00...

Page 42: ...4 20 Threaded cartridge The threaded cartridge contains the following items Documents Aids CMS I 00002306 CMS T 00001776 B 1 4 Product description Threaded cartridge MG7364 EN II B 1 07 04 2022 36...

Page 43: ...longitudinal interbody clearance of 95 cm or more Type Cayros V M XM XMS XS XS Pro Underbeam clearance 78 cm 78 cm 78 cm 82 cm 78 cm 82 cm 78 cm 82 cm Working width 32 cm 52 cm Plough body WY 400 WL 3...

Page 44: ...pairs 1 45 m 1 80 m Cayros XS 5 plough body pairs 1 75 m 2 30 m Cayros XS 6 plough body pairs 2 05 m 2 80 m Cayros XS Pro 4 plough body pairs 1 80 m 1 90 m Cayros XS Pro 5 plough body pairs 2 10 m 2...

Page 45: ...2 cm 59 2 cm 57 1 cm 54 9 cm 52 6 cm Cayros XM without swivelling beam Threaded spindle length Longitudinal interbody clearance 85 cm 62 3 cm 59 8 cm 59 1 cm 57 5 cm 95 cm or 102 cm 62 3 cm 60 7 cm 59...

Page 46: ...ted mounting categories Lower link mounting Category 2 3 3N 4N 5 5 Forward speeds 5 5 1 Optimal working speed 8 10 km h 5 5 2 Maximum transport speed 25 km h 5 6 Performance characteristics of the tra...

Page 47: ...uitable for the combined hydraulic fluid circuits of all standard tractor brands Control units Depending on the implement equipment 5 7 Noise development data The workplace related emission sound pres...

Page 48: ...Up the slope and down the slope Up the slope 15 Down the slope 15 5 Technical data Drivable slope inclination MG7364 EN II B 1 07 04 2022 42...

Page 49: ...V kg Front axle load of the operational tractor without mounted implement or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total we...

Page 50: ...the centre of the lower link connection b m Wheelbase c m Distance between the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the c...

Page 51: ...ermined values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Make sure that the calculated loads are smaller or equal to the permissible loads A...

Page 52: ...the tyre inflation pressure of the front wheels equally on both sides 5 Adjust the tyre inflation pressure of the rear wheels equally on both sides NOTE The required tyre load capacity must be ensure...

Page 53: ...up to a maximum of 180 Do not completely unscrew the bolted connection 1 Put the hand lever on the hydraulic accumulator 2 Open the hydraulic accumulator with the hand lever 3 Then fasten the hand lev...

Page 54: ...display appears The first digit shown will be a 2 2 Briefly remove the magnet and hold it back on the area The second digit shown will be a 2 3 Briefly remove the magnet and hold it back on the area...

Page 55: ...g down When you depressurise the hydraulic overload safety the plough bodies fall out of their mount Select a pre tension of at least 80 bar for the overload safety Always maintain pressure on the ove...

Page 56: ...e implement leaving a sufficient distance CMS I 00004045 6 2 5 Coupling the hydraulic hose lines All hydraulic hose lines are equipped with handles The handles have colour markings with a code number...

Page 57: ...width Greater Double acting Smaller Beige Pre tensioning of the overload safety Single acting NOTE When the adjustment of the front furrow width and the adjustment of the working width are coupled vi...

Page 58: ...g 1 for the power supply 2 Route the power supply cable with sufficient freedom of movement and without chafing or pinching points 3 Check the lighting on the implement for proper function 1 CMS I 000...

Page 59: ...implement side such that it is slightly higher than the coupling point on the tractor side even during operation 3 Check whether the top link catch hooks 2 is correctly locked NOTE On the Cayros witho...

Page 60: ...ly using the 3 point hitch 2 To adjust the working width actuate the red tractor control unit The set working width can be read on the scale CMS I 00005507 6 3 2 Manual adjustment of the working width...

Page 61: ...nsert the bolt in the selected screw hole and tighten it 7 Repeat the procedure for all of the plough body pairs 8 Adjust the pull point see page 56 4 cm 4 4 cm 0 3 cm 2 36cm M 850 X 850 M X 850 MS X...

Page 62: ...adjusted CMS I 00005522 1 Slightly lift the implement out of the working position 2 Release the lock nut for the threaded spindle 3 If the tractor pulls towards the ploughed side of the field reduce t...

Page 63: ...MENTS The implement is in working position 1 To relieve the guide slightly lift the implement using the 3 point hitch and then lower it again a bit 2 Take the wrench 1 out of the parking position 3 To...

Page 64: ...ift the safety clip 1 2 To be able to adjust the stop to the current working side briefly actuate the green tractor control unit 3 To increase the tilt angle screw the threaded spindle further in or T...

Page 65: ...threaded spindle or To reduce the working depth screw out the threaded spindle 2 Lift the implement slightly via the tractor lower link 3 Adjust the second threaded spindle to the same length CMS I 00...

Page 66: ...f the disc coulter REQUIREMENTS The implement is in working position IMPORTANT Risk of damage to the hub due to excessive working depth Do not allow the hub of the disc coulter to sink into the soil 1...

Page 67: ...n working position 1 Loosen the nuts 1 on the disc coulter holder 2 Turn the disc coulter 3 Retighten the nut 4 Adjust the disc coulter equally on both sides 1 CMS I 00004926 6 3 7 3 Adjusting the swi...

Page 68: ...1 3 of the working depth of the plough bodies 1 Loosen the locking bolt 1 2 Loosen the locking bolt 2 and hold the corresponding skimmer 3 Adjust the working depth and then tighten the locking bolt 2...

Page 69: ...he wedge 4 rotated by 180 or Remove the wedge 5 Fasten the wedge with the bolt 3 6 Tighten the bolt 1 7 Secure the bolt with the lock nut 8 Loosen the bolts 5 9 Adjust the horizontal position of the p...

Page 70: ...gh bodies fall out of their mount Select a pre tension of at least 80 bar for the hydraulic overload safety Always maintain pressure on the hydraulic overload safety 1 Open the stop tap 2 To set the t...

Page 71: ...ce of the decentralised overload safety REQUIREMENTS The implement is coupled The beige hydraulic connection is coupled WARNING Risk of accident due to the plough bodies falling down When you depressu...

Page 72: ...80 bar Default value 100 bar 6 Close the hydraulic accumulator with the hand lever 7 Depressurise the hydraulic unit 8 Disconnect the hydraulic unit from the hydraulic accumulator 9 Adjust all hydraul...

Page 73: ...50 VS install the swivel limiter in the 2 position and secure with a linch pin 3 To swivel in the plough bodies actuate the green tractor control unit only long enough so that the plough bodies are sw...

Page 74: ...overload safety Keep the stop tap of the hydraulic overload safety closed Maintain the pre tension on the plough body unit of the overload safety 6 4 4 Swivelling the packer arm into transport positio...

Page 75: ...position Only the Cayros XS 5 950 VS has a swivel limiter 1 Cayros XS 5 950 VS take the swivel limiter out of the 2 position 2 To turn and swivel out the plough bodies into the desired working positio...

Page 76: ...tion insert the pin 3 in the swivel adjustment 1 2 3 CMS I 00005731 7 4 Using the implement 1 Release the tractor lower links laterally 2 Lower the implement on the field 3 Start ploughing 4 Align the...

Page 77: ...skimmer Do not use the skimmer when driving in curves Do not use the skimmer on stony soils 7 5 Turning on the headlands 1 Lift the implement using the 3 point hitch 2 To turn the plough bodies Actuat...

Page 78: ...aulic hose lines The implement does not reach the desired working depth The soil is too hard Draw transverse furrows at the ends of the field The working depth is incorrectly adjusted Adjust the worki...

Page 79: ...hten the bolt on the pivot point 4 Take the shear bolt 1 and self locking nut out of the transport box and insert and tighten it Type Part number Shear bolt special bolt with long shaft Cayros M DB646...

Page 80: ...t at 90 before swivelling the plough bodies into working position see page 58 CMS I 00005560 9 2 Removing the subsoiler point To park the plough in working position the subsoiler points on the lower p...

Page 81: ...er link 1 Relieve the tractor s lower link 2 Uncouple the tractor lower links from the implement from the tractor seat 9 6 Driving the tractor away from the implement There must be enough space betwee...

Page 82: ...ecting the hydraulic hose lines 1 Secure the tractor and implement 2 Put the control lever on the tractor control unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on...

Page 83: ...5 Hang the hydraulic hose lines 1 in the hose cabinet 1 CMS I 00001250 9 Parking the implement Disconnecting the hydraulic hose lines MG7364 EN II B 1 07 04 2022 77...

Page 84: ...lower link pin see page 82 Every 50 operating hours weekly Checking the hydraulic hose lines see page 79 Checking the bolted connections see page 81 Checking the hydraulic overload safety see page 83...

Page 85: ...ormation 2 Check the hydraulic hose lines for leaks Hydraulic hose lines must not be more than 6 years old 3 Check the manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hos...

Page 86: ...lter 6 Skimmer share 7 Exchange coulter tip 8 Wing 1 2 3 4 7 6 5 8 CMS I 00004513 1 Landside point 2 Landside 1 2 CMS I 00004531 Not illustrated Trashboard Deflector plate Subsoiler point 1 Check the...

Page 87: ...cations on the sticker CMS I 00003762 1 Check all bolts on the plough for tight fit 2 Check all bolts on the plough body as specified for tight fit 1 M12x35 12 9 2 M10x35 12 9 3 M12x40 12 9 4 M14x39 1...

Page 88: ...e bolts 10 1 6 Checking the hub bearing INTERVAL Every 1000 operating hours or Every 12 months Have the wheel hub bearing checked by a qualified specialist workshop 10 1 7 Checking the top link pin an...

Page 89: ...ers hydraulic accumulator hose lines and piping of the hydraulic overload safety for leaks 10 1 10 Checking the pressure on the hydraulic accumulator of the hydraulic overload safety INTERVAL Every 10...

Page 90: ...hedule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data...

Page 91: ...12 11 9 8 1 2 3 4 6 10 7 5 CMS I 00005570 Every 50 operating hours 1 2 CMS I 00005580 CMS I 00005578 3 4 CMS I 00005579 CMS I 00005596 CMS T 00008076 A 1 10 Repairing the implement Lubricating the imp...

Page 92: ...0005576 CMS I 00005597 7 8 CMS I 00005577 CMS I 00005575 9 10 CMS I 00005574 CMS I 00005598 11 12 CMS I 00005573 CMS I 00005581 10 Repairing the implement Lubricating the implement MG7364 EN II B 1 07...

Page 93: ...ure cleaners or hot water high pressure cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates wa...

Page 94: ...components from corrosion using a suitable corrosion inhibitor 3 Grease all lubrication points Remove excess grease 4 Park the implement in a sheltered place 10 Repairing the implement Storing the im...

Page 95: ...g If the slings are not attached at the marked lashing points the implement can be damaged during lifting and endanger safety Only attach the slings for lifting at the marked lashing points To determi...

Page 96: ...nded lashing points 2 Slowly lift the implement 11 2 Lashing the implement CMS I 00005633 The implement has 6 lashing points for lashing straps WARNING Risk of accidents due to improperly attached las...

Page 97: ...nsport vehicle 2 Attach the lashing straps at the marked points 3 Lash down the implement in compliance with the national regulations for load securing 11 Loading the implement Lashing the implement M...

Page 98: ...10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 2...

Page 99: ...M27x2 1150 1600 1950 M30 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 12 2 Other applicable...

Page 100: ...the lateral distance 61 Adjusting the swivelling range 61 Adjust the working depth 60 Description 33 Position 18 Documents 36 Double support wheel Description 31 Drivable slope inclination 41 E Error...

Page 101: ...n 29 Position 18 Position of the adjustment 18 preparing for initial operation 47 semi automatic checking 83 semi automatic description 29 Semi automatic adjustment of the tripping force 66 Shear bolt...

Page 102: ...r 40 Threaded cartridge 36 Position 18 Tilt angle adjusting for coupling 74 adjustment 58 Top link coupling 53 uncoupling 75 Top link pin checking 82 Total weight calculation 43 Tractor Calculating th...

Page 103: ......

Page 104: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG7364 EN II B 1 07 04 2022...

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Summary of Contents for Cayros M

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Amazone Cayros M, Original Operating Manual, Page: 1 / 104

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Summary of Contents for Cayros M

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