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L33354-XA28UEN-E1-S01, REV. A   CLOSED-LOOP TUNING
Copyright © 2020 Amatrol, Inc.

S01-1

SKILL 1

TUNE A CONTROL LOOP USING THE AUTO-TUNE METHOD

PROCEDURE OVERVIEW

In this procedure, you will use the controller’s auto-tuning feature to determine the PID values. Then you will 
operate the level control loop to observe the response. If the response is not ideal, you will manually tune the PID 
values to improve the response. 

1.  Perform a lockout/tagout.

2.  Perform the following substeps to set up the 990-PC1, as shown in figure 1-1.

NOTE

The appearance of the electrical outlet will differ based on the electrical power supplied at your location.

Figure 1-1. 

990-PC1 Setup for Closed Loop Level Control

100 120

140

160

180

200

80

60

40

20

0

0

5

10

15

20

25

30

kPa

psi

100 120

140

160

180

200

80

60

40

20

0

0

5

10

15

20

25

30

kPa

psi

MANUAL FLOW CONTROL

VALVE FV100 (HFV) OPEN

MANUAL DRAIN VALVE 

HV 100C (HV4) CLOSED

MANUAL 

DRAIN VALVE 

HV 300 (HV3)

CLOSED

CONNECT THE ANALOG

AND DIGITAL CABLES

HAND VALVE HV 100A (HV2)

AND HV 100B (HV1) OPEN

PRESSURE REGULATOR

SET TO 140 kPa (20 psi)

Summary of Contents for 990-PC1

Page 1: ...out tagout 2 Perform the following substeps to set up the 990 PC1 as shown in figure 1 1 NOTE The appearance of the electrical outlet will differ based on the electrical power supplied at your locatio...

Page 2: ...e D Close fully clockwise the two process tank manual drain valves HV 300 HV3 and HV 100C HV4 E Open fully counterclockwise the manual flow control valve FV 100 HFV F Open fully counterclockwise the f...

Page 3: ...tive components and wiring are highlighted Figure 1 4 990 PC1 P ID 24 VDC CONTROLLER INPUTS PRESSURE SENSOR CONTROLLER OUTPUT 4 20mA I P CONVERTER DC POWER SUPPLY PB1 PB2 AI1 LT1 A01 FV1 CIRC PUMP P1...

Page 4: ...Press the P key which accepts that value and goes to the next parameter When a parameter is showing use the up or down arrow keys to change the value and press the P key to accept that value and move...

Page 5: ...ameters Module shows N With 3 LC displaying press the P key to enter the lockout parameters module O Configure the lockout parameters to have the values show in figure 1 7 Module 3 Lockout Parameters...

Page 6: ...D If the PV value on the display is not approximately 0 00 then adjust the value in the display shift offset SHFt parameter which is in the input parameters module 1 In E If not in the display loop p...

Page 7: ...process tank until the level is about 3 5 cm or 1 5 in C Open the solenoid drain valve SV 100C SV3 PB2 on D Start the circulation pump PB1 on E Record the value of the PV every five seconds in a tabl...

Page 8: ...to plot the response of the system Figure 1 9 Graph of PV inches vs Time Figure 1 10 Graph of PV cm vs Time 2 3 2 2 2 1 2 0 1 9 1 8 1 7 1 5 1 6 1 4 1 3 1 2 1 1 1 0 0 70 80 90 100 110 120 130 140 150...

Page 9: ...l dropped while you were calculating the new tuning parameters Your response may have little overshoot which is good also Figure 1 11 Response of the System PV in inches Figure 1 12 Response of the Sy...

Page 10: ...llations C Determine if the process is currently too slow and sluggish If you determine it is too sluggish the proper correction depends on the cause of the sluggishness If the proportional band is se...

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