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15

Duct systems and register sizes must be properly de-
signed for the C.F.M. and external static pressure rating
of the unit. Ductwork should be designed in accordance
with the recommended methods of  Air Conditioning Con-
tractors of America Manual D (Residential) or Manual Q
(Commercial). All ductwork exposed to the outdoors must
include a weatherproof barrier and adequate insulation.

A duct system should be installed in accordance with
Standards of the National Board of Fire Underwriters for
the Installation of Air Conditioning, Warm Air Heating
and Ventilating Systems, pamphlets No. 90A and 90B.

The warm air supply duct from the unit through a wall
fabricated of combustible material may be installed with-
out clearance. However, minimum clearances for the unit
must be observed as shown in Section III.

It is recommended that the outlet duct be provided with
an access panel. This access should be large enough
to inspect the air chamber downstream from the heat
exchanger for any smoke or combustion gas leaks. A
cover should be tightly attached to prevent air leaks.

For horizontal airflow, duct flange dimensions on the unit
are shown in Section III.

For vertical airflow, the ductwork should be attached to
the roof curb prior to installing the unit. Ductwork dimen-
sions are shown in the Amana PRC roof curb installa-
tion manual.

If desired, supply and return duct connections to the unit
may be  made with flexible connections to reduce pos-
sible noise transmission.

Filters

WARNING

Never operate furnace without a filter in-
stalled as dust and lint will build up on
internal parts resulting in loss of effi-
ciency, equipment damage, and possible
fire.

A return air filter is not supplied with this unit; however,
there must be a means of filtering all of the return air.
For your convenience, this unit contains a factory in-
stalled filter rack. If you choose to install the return air
filter in the unit filter rack, use the appropriate Amana
filter kit or a permanent filter that is properly sized as
follows:

Model

Amana Kit #

Required Permanent

Filter Size

PGC24, 30, or 36

PFK3A1 or

PFK3A6

26" x 20" x 1"

PGC42, 48, 60

or PGB58

PFK5B1 or

PFK5B6

32-5/8" x 22-3/8" x 1"

The Amana filter kit includes a permanent filter, door
label, and installation instructions. PFK3A1 and PFK5B1
contain filter, label, and instructions for one unit. PFK3A6
and PFK5B6 contain filters, labels, and instructions for
six units.

Important: If you will be using the Over/Under Transition
Kit, (PDTROU3A or PDTROU5A) you cannot use the
unit filter rack.

If you are using the Over/Under transition kit or are sim-
ply choosing not to use this filter rack, the filter(s) may
be located in the return air duct(s) or return air filter
grille(s). Filters installed external to the unit should be
sized in accordance with their manufacturer recommen-
dations. If you choose to use a throwaway filter it should
be sized for a maximum face velocity of 300 feet per
minute.

Important: The PGC 42 and 48 package units contain
an evaporator drip pan installed on the return air side of
the indoor coil.

If an economizer is to be installed on these units, the
drip pan must be removed. The pan can be removed by
cutting it away. It will not be needed when an econo-
mizer is installed.

If filters are to be installed on these units, they must be
from  filter kit PFK5B1 or PFK5B6. The filters in these
kits are sized to  fit with the drip pan in place.

Filter Installation
Important:
 When installing a filter, always make certain
the air flow arrows on the filter point toward the indoor
blower.

To install a filter in the filter rack, proceed as follows:

1. Disconnect power to the unit.

2. Locate the filter access door above the return air

opening. See Figure 9.

Filter Access Door

Figure 9

 Filter Access Door

3. Remove the four 5/16" sheet metal screws and set

the filter access door aside.

4. Insert the filter into the filter rack channels and lower

into place. Make sure the filter slides completely to
the bottom so no part of the filter remains outside
the back panel.

5. Return the filter access door to its original position

and secure it with the four sheet metal screws.

6. a. If you are using an Amana filter kit, affix the   FIL-

TER ACCESS label to the filter access door.

b. If you are NOT using an Amana filter kit, clearly
   mark the filter access door  “FILTER ACCESS”.

7. Reconnect the power.

NOTE: A clean permanent filter installed as described
above will have a negligible effect on air flow.

Summary of Contents for PGB58B

Page 1: ...is a matter of common sense a matter of think ing before acting Most dealers have a list of specific good safety practices follow them The precautions listed in this Installation Manual should not sup...

Page 2: ...ckout Timing sec 4 4 4 4 4 Flame Sense Current microamps Minimum 1 1 1 1 1 Maximum 6 6 6 6 6 Evaporator Coil Face Area Sq Ft 4 4 4 4 4 Rows Deep 2 2 2 4 4 Fins Inch 16 16 16 12 12 External Filter Size...

Page 3: ...in 24 24 24 24 24 24 CFM 3500 3500 3700 3700 4700 4700 Condenser Fan Motor Horsepower 1 4 1 4 1 2 1 2 1 3 1 3 R L Amps 1 5 1 5 1 5 1 5 2 5 2 5 L R Amps 3 4 3 4 3 6 3 6 6 4 6 4 Blower Motor Horsepower...

Page 4: ...Dia x Width in 11X8 11X8 11X8 Rated CFM Cooling 1750 1750 1750 Max External 0 5 wc 0 5 wc 0 5 wc Combustion Blower Diameter x Width in 4 x 1 25 4 x 1 25 4 x 1 25 No 1 1 1 Condenser Blower Motor H P 1...

Page 5: ...applicable for both vertical and horizontal airflow Table 2B PGB CFM Temperature Rise vs External Static Pressure Table External Static Pressure Inches Water Column Motor 0 1 0 2 0 3 0 4 0 5 0 6 0 7...

Page 6: ...r unit four hours prior to operat ing air conditioner after the electrical dis connect is off for a prolonged period of time during vacation etc This time lapse allows the compressor crankcase to atta...

Page 7: ...the unit to avoid these problems When the unit is heating the temperature of the re turn air entering the unit must be between 50 F and 100 F Ground Level Installations Only When the unit is installe...

Page 8: ...8 Figure 1 Required Clearances For All Installations...

Page 9: ...w local codes when disposing or recycling the packaging material Locating The Thermostat The thermostat should be mounted 5 feet above the floor on a vibration free inside wall in a room or a hallway...

Page 10: ...ssure to a lower pres sure reading than what is specified on the furnace name plate is not a proper derate procedure With a lower den sity of air and a lower manifold pressure at the burner orifice th...

Page 11: ...s no open flame in the vicinity during air bleeding procedure The unit is placed in operation by closing the main electrical disconnect switch for the furnace Tanks And Piping for Propane Gas Units WA...

Page 12: ...ntacting a propane gas supplier about installing a warning device to warn of a gas leak Propane gas is heavier than air and any leaking gas can settle in low areas or confined areas Propane gas odoran...

Page 13: ...he unit must be electrically grounded in accordance with local codes or in the ab sence of local codes with the latest edition of National Electrical Code ANSI NFPA No 70 WARNING To avoid death or per...

Page 14: ...Typical Wiring Ground Level Disconnect Switch High Voltage Source High Voltage Entrance Low Voltage Entrance Typical Wiring Rooftop Disconnect Switch High Voltage Source High Voltage Entrance Low Volt...

Page 15: ...8 60 or PGB58 PFK5B1 or PFK5B6 32 5 8 x 22 3 8 x 1 The Amana filter kit includes a permanent filter door label and installation instructions PFK3A1 and PFK5B1 contain filter label and instructions for...

Page 16: ...pliance not connected to the common venting system Turn on any exhaust fans such as the range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Clos...

Page 17: ...Combustion Product Purge Ends Air Blower OFF Combustion Blower OFF Figure 12 Timing Chart for Normal Robertshaw Operation PGB PGC Figure 13B PGC Timing Chart for Normal Cooling Operation On Off On Of...

Page 18: ...itioned space PGC Normal Sequence of Operations Cooling See Figure 13B 1 Thermostat calls for cooling The compressor in door fan and outdoor fan are energized 2 Approximately 30 seconds later the indo...

Page 19: ...kout by disengaging the electric disconnect switch to the furnace for thirty sec onds Operating Instructions Heating NOTE Figure 16 illustrates the proper gas valve mount ing location Flame Roll Out P...

Page 20: ...the burner orifices Check The Gas Input Natural Gas Only NOTE On outdoor equipment the gas input will vary with the temperature of the gas Rated input will be ob tained at approximately 10 F With war...

Page 21: ...rd lo cated on the blower housing The speed tap settings have been factory selected according to unit size and performance Field select taps are provided on the speed tap board to assist the final ins...

Page 22: ...be affected by any of the above compressor protection de vices WARNING To avoid personal injury or death always disconnect electrical power before in specting or servicing the unit All com pressor pro...

Page 23: ...during vacation etc This time lapse allows the compressor crankcase to attain a proper operating temperature NOTE Mechanical cooling cannot be reliably provided at ambient temperatures below 50 F If l...

Page 24: ...death due to electrical shock disconnect electrical power before performing any mainte nance Important Note Touching the ignitor body with bare fin gers rough handling or vibration could result in ear...

Page 25: ...ire oiling Flue Passages At the start of each heating season inspect and if nec essary clean the furnace flue passages Cleaning Flue Passages Qualified Servicer Only 1 Shut off electric power and gas...

Page 26: ...nd Functional Parts Accessories Additional Amana accessories can be purchased to fit specific application needs Accessories can be ordered by description in Table 5 Each accessory includes its own sep...

Page 27: ...8 89 255 10 7 8 87 251 13 4 8 85 275 16 2 95 72 13 88 251 10 6 13 86 249 13 3 13 85 274 16 1 67 18 88 252 10 7 18 86 249 13 3 18 84 274 16 1 62 23 87 254 10 7 23 85 249 13 3 23 83 274 16 1 77 8 88 23...

Page 28: ...256 21 3 10 80 268 29 2 95 72 13 82 258 19 6 13 85 257 21 2 16 80 267 29 2 67 18 82 257 19 5 19 84 256 21 2 22 79 267 29 2 62 24 81 256 19 5 25 84 255 21 1 28 78 266 29 1 77 8 82 241 18 8 8 84 240 20...

Page 29: ...29 XVI Wiring Diagram PGC24 36...

Page 30: ...30 PGC 42...

Page 31: ...31 PGC 48...

Page 32: ...IGNITION CONTROL L2 IGN IGN L1 RS TH VALVE GND NC NO COM BR 11 BK 27 C W G R Y TERMINAL BOARD YL 12 VT 20 RD 10 BK 33 GND OR 49 BU 10 BR 21 GY 30 RD 23 RD 22 BR 22 GY 70 OR 15 RD 1 CONTACTOR CC T2 T1...

Page 33: ...VT 47 RD 1 GND OR 49 BU 10 BR 21 RD 23 RD 22 BR 22 OR 15 OR 8 BU RD 230V BK 208V H H 3 1 FAN TIME DELAY FD FOR PROPER OPERATION ON 208 VOLT THE FOLLOWING CHANGES MUST BE MADE 208 VOLT INSTALLATION MOV...

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