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MBVC

BLOWER CABINET
INSTALLATION INSTRUCTIONS

C

ONTENTS

 is a registered trademark of Maytag Corporation or its related companies and is used under license.  All rights reserved.

I

NTRODUCTION

.............................................................................. 1

E

LECTROSTATIC

 D

ISCHARGE

 (ESD) P

RECAUTIONS

..................................... 1

C

HECKING

 P

RODUCT

 R

ECEIVED

........................................................... 2

R

EPLACEMENT

 P

ARTS

...................................................................... 2

O

RDERING

 P

ARTS

.......................................................................... 2

I

MPORTANT

 S

AFETY

 I

NSTRUCTIONS

....................................................... 2

R

ECOGNIZE

 S

AFETY

 S

YMBOLS

, W

ORDS

AND

 L

ABELS

................................. 2

G

ENERAL

 I

NFORMATION

................................................................... 3

F

EATURES

.................................................................................... 3

A

CHIEVING

 L

ESS

 A

IR

 L

EAKAGE

: .......................................................... 3

C

LEARANCES

 A

ND

 A

CCESSIBILITY

......................................................... 3

I

NSULATION

................................................................................. 3

I

NSTALLATION

 I

NSTRUCTIONS

.............................................................. 3

B

LOWER

 

WITH

 C

ASED

 E

VAPORATOR

 C

OIL

 I

NSTALLATION

.............................. 3

U

PFLOW

 I

NSTALLATION

.................................................................... 3

C

OUNTERFLOW

 I

NSTALLATION

............................................................. 4

H

ORIZONTAL

 I

NSTALLATION

............................................................... 4

E

LECTRICAL

 C

ONNECTIONS

................................................................ 5

208/230 V

OLT

 L

INE

 C

ONNECTIONS

.................................................... 5

L

OW

 V

OLTAGE

 W

IRING

................................................................... 5

O

PERATION

 

ON

 208 V

OLT

 S

UPPLY

...................................................... 5

24 V

OLT

 “L

EGACY

” T

HERMOSTAT

 W

IRING

............................................ 5

A

UXILIARY

 A

LARM

 S

WITCH

............................................................... 6

C

IRCULATOR

 B

LOWER

...................................................................... 6

T

ROUBLESHOOTING

....................................................................... 10

E

LECTROSTATIC

 D

ISCHARGE

 (ESD) P

RECAUTIONS

................................... 10

D

IAGNOSTIC

 C

HART

...................................................................... 10

C

OMFORT

N

ET

™ S

YSTEM

............................................................... 10

O

VERVIEW

................................................................................ 10

A

IRFLOW

 C

ONSIDERATION

............................................................... 10

C

ONTROL

 W

IRING

....................................................................... 11

C

OMFORT

N

ET

™ S

YSTEM

 A

DVANCED

 F

EATURES

..................................... 11

D

IAGNOSTICS

............................................................................. 13

N

ETWORK

 

TROUBLESHOOTING

.......................................................... 13

S

YSTEM

 T

ROUBLESHOOTING

............................................................. 13

T

ROUBLESHOOTING

 I

NFORMATION

: A

IR

 H

ANDLER

 D

IAGNOSTIC

 C

ODES

........... 14

W

IRING

 D

IAGRAM

....................................................................... 19

I

F

  

AN

 “E

C

” 

ERROR

 

IS

 

ENCOUNTERED

 

ON

 

STARTUP

VERIFY

 

THAT

 

THE

 

ELECTRIC

 

HEATER

 DIP 

SWITCHES

 

HAVE

 

BEEN

 

SET

 

TO

 

THE

 

APPROPRIATE

 

HEATER

 

SIZE

.  S

EE

 

PAGES

 7 

AND

 8 

FOR

 

THE

 

HEATER

 

KIT

 

AIRFLOW

 

DELIVERY

 

AND

 DIP 

SWITCH

 

SETTINGS

.

NOTICE

THIS PRODUCT CONTAINS ELECTRONIC COMPONENTS WHICH REQUIRE A DEFINITE
GROUND. PROVISIONS ARE MADE FOR CONNECTION OF THE GROUND. A DEDI-
CATED GROUND FROM THE MAIN POWER SUPPLY OR AN EARTH GROUND MUST
BE PROVIDED.

I

NTRODUCTION

This booklet contains the installation and operating instructions
for your modular blower cabinet. All warnings and precautions
within this booklet must be observed.  Improper installation can
result in problems ranging from noisy operation to property or
equipment damages, dangerous conditions that could result in
injury or personal property damage and that are not covered by
the warranty.  Read this booklet and any instructions packaged
with accessories prior to installation. Give this booklet to the user
and explain its provisions. The user should retain this booklet for
future reference.

NOTE:

 Upon start up in communicating mode the

 

circuit board

may display an “Ec” error. This is an indication that the dip switches
on the control board need to be configured in accordance with
the Electric Heating Airflow Table in this manual. Configuring the
dip switches and resetting power to the unit will clear the error
code.

E

LECTROSTATIC

 D

ISCHARGE

 (ESD) P

RECAUTIONS

NOTE:

  Discharge body’s static electricity before touching unit.  An

electrostatic discharge can adversely affect electrical components.

Use the following precautions during modular blower installation
and servicing to protect the integrated control module from dam-
age.  By putting the modular blower, the control, and the person
at the same electrostatic potential, these steps will help avoid ex-
posing the integrated control module to electrostatic discharge.
This procedure is applicable to both installed and uninstalled (un-
grounded) blowers.

1. Disconnect all power to the blower.  Do not touch the

integrated control module or any wire connected to the
control prior to discharging your body’s electrostatic charge
to ground.

2. Firmly touch a clean, unpainted, metal surface of the

modular blower near the control.  Any tools held in a
person’s hand during grounding will be discharged.

3. Service integrated control module or connecting wiring

following the discharge process in step 2.  Use caution not
to recharge your body with static electricity; (i.e., do not
move or shuffle your feet, do not touch ungrounded
objects, etc.).  If you come in contact with an ungrounded
object, repeat step 2 before touching control or wires.

4. Discharge your body to ground before removing a new

control from its container.  Follow steps 1 through 3 if
installing the control on a blower.  Return any old or new
controls to their containers before touching any
ungrounded object.

© 2013, 2015-2017 Goodman Manufacturing Company, L.P.

5151 San Felipe, Suite 500, Houston, TX 77056

www.daikincomfort.com - www.goodmanmfg.com - www.amana-hac.com

P/N:  IO-438E

Date:  December  2017

Summary of Contents for MBVC 1600

Page 1: ...ty Read this booklet and any instructions packaged with accessories prior to installation Give this booklet to the user and explain its provisions The user should retain this booklet for future reference NOTE Upon start up in communicating mode the circuit board may display an Ec error This is an indication that the dip switches on the control board need to be configured in accordance with the Ele...

Page 2: ...TAGE DISCONNECT ALL POWER BEFORE SERVICING MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH WARNING ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT THE MANUFACTURER WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISIN...

Page 3: ...arance is allowed on all sides for combustible materials Thirty six inches should be allotted on the door side for maintenance and service To reduce risk of rusting do not install the unit directly on the ground or on a floor that is likely to be wet In such environments the unit must be elevated by use of a sturdy nonporous material INSULATION To ensure efficient operation review the following pr...

Page 4: ...the entire length of the unit Rubber isola tion pads may be used to reduce sound and vibration trans mission Ensure there is ample support for the unit and all attached ductwork NOTE Unit must be mounted with access panel facing the front as shown in following diagrams 2 If installed above a finished ceiling or living space be sure to put a secondary drain pan under the entire unit and pipe the dr...

Page 5: ...IGH VOLTAGE TO PREVENT PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK DISCONNECT THE ELECTRICAL POWER BEFORE ELECTRICALLY CONNECTING THE UNIT WARNING TO AVOID THE RISK OF FIRE OR EQUIPMENT DAMAGE USE COPPER CONDUCTORS WARNING TO AVOID THE RISK OF PERSONAL INJURY WIRING TO THE UNIT MUST BE PROPERLY POLARIZED AND GROUNDED CAUTION ALL WIRING MUST COMPLY WITH APPLICABLE LOCAL AND NATIONAL CODES TYPE...

Page 6: ...r Handler Integrated Control Module Typical Single Stage Cool Single Stage Heat Heat Pump Thermostat Dehumidistat Optional G W1 W2 Y1 Y2 O DEHUM Remote Condensing Unit Single Stage HP NEU HOT W E R C G Y1 O R C W1 Y O Figure 10 Typical Single Stage Heat Pump with Auxiliary Emergency Heating 1 2 R C Air Handler Integrated Control Module Typical Two Stage Cool Two Stage Heat Heat Pump Thermostat Deh...

Page 7: ...positioning switches 1 and 2 appropriately If airflow adjustment is required set dip switch S8 trim enable to ON trim enable default is off Then select the desired adjust tap by positioning switches S3 and S4 appropriately Refer to the following figure for switch positions and their corresponding taps Verify CFM by counting the number of times the green CFM LED blinks 5 Continuous fan speeds that ...

Page 8: ...rflow OFF delay OFF OFF Figure 18 Profile D 7 If an electric heater kit has been installed determine the heater kilowatt kW rating Find the heater size in the table below Set dipswitches 9 10 and 11 for the installed heater as shown in the table below The adjust setting already established by the cooling speed selection also applies to the electric heater kit airflow Thus the electric heater airfl...

Page 9: ... value during cool call when Dehum command is present To disable set S7 to OFF Continuous Fan Speed Use dip switches S12 and S13 to select one of 4 continuous fan speeds Tap A is 25 Tap B is 50 Tap C is 75 Tap D is 100 A 800 1200 B 1070 1600 C 1200 1800 D 1340 2000 A 670 1000 B 800 1200 C 940 1400 D 1070 1600 A 400 600 B 540 800 C 670 1000 D 800 1200 Model Low Stage Cool Tap High Stage Cool Cool S...

Page 10: ...nsible for determining the airflow demand it calcu lates the demand and sends it to the ECM motor If the outdoor unit or thermostat is responsible for determining the demand it calculates the demand and transmits the demand along with a fan request to the indoor unit The indoor unit then sends the demand to the ECM motor Figure 21 lists the various ComfortNet systems the operating mode and airflow...

Page 11: ...nced diagnostic troubleshooting features These advanced features are organized into a menu structure See the following MODULAR BLOWER AD VANCED FEATURES MENUS section for layout of menu shortcuts System System Operating Mode Airflow Demand Source Cooling Air Conditioner Heating Air Handler Continuous Fan Thermostat Cooling Heat Pump Heat Pump Heating Only Heat Pump HP Electric Heat Strips of Heat ...

Page 12: ...ts are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD NUM Displays the modular blower model number Serial Number SER NUM Displays the modular blower serial number Optional Software SOFTWARE Displays the application software revision IDENTIFICATION Submenu Item User Modifiable Options Comments Heat Airflow Trim HT TRM 10 to 10 in...

Page 13: ...ne x None 1 Flash x Communications Failure x Communications Failure x Depress Learn Button x Verify that bus BIAS and TERM dipswitches are in the ON position x Depress once quickly for a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x Communications...

Page 14: ...s specified in shared data set HTR TOO SMALL EC x Heater kit selected via dipswitches is too small for heater kits in shared data set x Verify electric heat dipswitch settings x Verify the installed electric heater is valid for the modular blower Check nameplate or Specification Sheet applicable to your model for allowable heater kit s x Verify shared data set is correct for the specific model Re ...

Page 15: ...does not contain any shared data x Populate shared data set using memory card x Turn power OFF prior to repair x Use memory card for the specific model x Insert memory card BEFORE turning power ON Memory card may be removed after data is loaded x Error code will be cleared once data is loaded x Turn power off before removing memory card x Modular blower fails to operate x Integrated control module...

Page 16: ...irculator blower motor in modular blower x Incorrect shared data set in integrated control module x Verify circulator blower motor horse power is the same specified for the specific modular blower model Replace is necessary x Verify shared data set is correct for the specific model Re populate data using correct memory card if required x Turn power OFF prior to repair x Replace motor with correct ...

Page 17: ...e to blower is within the range specified on the modular blower rating plate x See Installation Instructions for installation requirements x Turn power OFF prior to repair x Modular blower fails to operate x Integrated control module LED display provides indicated error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Air Handler message b7 x Cir...

Page 18: ...b6 OVER UNDER VOLTAGE TRIP OR OVER TEMPERATURE TRIP b7 INCOMPLETE PARAMETER SENT TO MOTOR b9 LOW INDOOR AIRFLOW C1 LOW STAGE COOL LEGACY MODE ONLY C2 HIGH STAGE COOL LEGACY MODE ONLY P1 LOW STAGE HEAT PUMP HEAT LEGACY MODE ONLY P2 HIGH STAGE HEAT PUMP HEAT LEGACY MODE ONLY h1 EMERGENCY HEAT LOW COMMUNICATING MODE ONLY h2 EMERGENCY HEAT HIGH COMMUNICATING MODE ONLY FC FAN COOL COMMUNICATING MODE ON...

Page 19: ...OLTAGE 24V FIELD SPLICE INTE RNAL TO FIELD GRND OVERCUR RENT BK BLACK OR ORANGE BL BLUE PK PINK GY GRAY RD RED WH WHITE PU PURPLE YL YELLOW BR BROWN COLOR CODES GN GREEN NOTES 1 PLACE RED WIRES ON TRANSFORMER TERMIN AL 2 FOR 208 VAC OPERATION 2 MANUFACTURER S SPECIFIED RE PLACE MENT PA RTS MU ST BE U SED WHEN SERVICING 3 IF ANY OF THE ORIGINAL WIRES AS SU PPLIED WITH THIS UNIT MU ST BE R EPLACED I...

Page 20: ...d drain pan tablets contain corrosive chemicals that can be harmful to alumi num tube and fin evaporator coils Even a one time application of these corrosive chemicals can cause premature aluminum evaporator coil failure Any cleaners that contain corrosive chemi cals including but not limited to chlorine and hydroxides should not be used An alternate cleaning method is to use one of the products l...

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Page 24: ...QR code on the right for the product brand you purchased to be direced to the feedback page DAIKIN is a registered trademark of Maytag or its related companies and is used under license All rights reserved Product Registration Thank you for your recent purchase Though not required to get the protection of the standard waranty registering your product is a relatively short process and entitles you ...

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