ALUMERO AS 2.1 Installation Instructions Manual Download Page 24 | Manualshive

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We recommend you read the following information very carefully as it is of immense
importance for handling the product. Please also make sure you are familiar with the
safety guidelines and rules for the other components within the system.

PLEASE TAKE NOTICE
OF THE FOLLOWING
INFORMATION!

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Summary of Contents for AS 2.1

Page 1: ...TILED ROOFS AS 2 1 EN SOLAR INSTALLATION INSTRUCTIONS 1 ...

Page 2: ...ubstructure for the roof and assembly of the modules Modules are usually mounted vertically to tiled roofs with the truss profiles pa rallel to the roof ridge Two truss profiles per module row are used as standard The ALUMERO tiled roof system is intended solely to carry PV modules Any other applications of the system shall be considered examples of misuse The use of extra tilt fixtures is not rec...

Page 3: ...s of attachment Plate head screws Module arrangement Vertical horizontal Max module field size 12m length Screw mounting MA A2 70 M10 A2 70 Torque 15 Nm 30 Nm TOOLS REQUIRED Torque wrench Measuring tape Chalk line tool Spirit level Battery powered drill with the following bits Hex bit SW 6 Hex key SW6 3 ...

Page 4: ...le clamp with a pin Product number 802301C P1 30 45 Click middle clamp without a pin Product number 802301C 30 45 Roof hooks AL13 X Product number 802414 Plate head screw Product number 8006x Cross connector 2 1 Product number 802200 Profile connector Product number 80215x Truss profile Product number 80210x Preassembled closing clamp Product number 802304 xxV Preassembled closing clamp with a pin...

Page 5: ...mber 802603 Aluminium wire Product number 802602 OPTIONAL Beaver tail sheet metal tile Product number 800666 Rapid mount slate tile roof hook Product number 802423 Rapid mount be aver tail roof hook Product number 802425 Underlay plate Product number 80260x End cap Product number 802601 5 ...

Page 6: ...MOUNTING WITH ROOF HOOKS VERTICAL MODULE ARRANGEMENT SINGLE DIRECTION 6 ...

Page 7: ... report Remove the marked roof tile above the rafter Position the roof hook so that it protrudes over the trough of the tile below The curve of the hook must not touch the tile below Ensure a gap of at least 3 5mm Horizontally there must also be a gap of 3 5mm to the next tile Ensure you use the module clamping area provided in the installation instructions for the module in use 3 5 m m 3 5 mm 3 5...

Page 8: ...metal tile make sure you use the manufacturer s installation instructions If necessary remove a section of the lip of the next tile down using an angle grinder diamond blade Optionally the tile below the roof hook can be replaced with a sheet metal tile Remove the lip of the tile above with an angle grinder diamond blade Use a string to find the right position for the hook along the horizontal pla...

Page 9: ...Ensure the ground plate of the hook is fully connected to the rafter Uneven areas can be compensated for with a variety of extra underlay plates Use additional rafters or purlins to ensure the ground plate of the roof hook is in full contact Replace the previously removed roof tile correctly If required remove part of the lip of the tile an angle grinder Make sure the roof remains Where there is i...

Page 10: ...hook should be replaced with a sheet metal tile Attach the hook with 2 plate head screws driven into the rafter Replace the previously removed roof tile correctly Make sure the roof re mains entirely watertight Please note The gap between the edge of the plate head screw and the end of the rafter must be at least 24mm The plate head screw must be inserted to a depth of at least 60mm Ideally recomm...

Page 11: ... specially designed titanium zinc sheet slates to guarantee the surrounding slates remain watertight Attach the hook with 2 plate head screws driven into the rafter Reinstall all roofing correctly and ensure you comply with the directives of the German Roofers Guild Please note The gap between the edge of the plate head screw and the end of the rafter must be at least 24mm The plate head screw mus...

Page 12: ...truss profile must be attached in at least two places Truss profile end contact surfaces must not be situated at points of attachment Truss profile length max 12m Ensure an expansion joint of at least 5cm is included at a maximum of every 12m Extensions of the truss profiles beyond the final point of attachment must not exceed 30cm Measure the correct positions for the profile connectors according...

Page 13: ...t with the T head anchor bolt and hex nut Please note Ensure truss profiles are mounted straight and without tension Tightening torque for fixing screws M8 15 Nm M10 30 Nm h FITTING THE END CAPS Press the end caps into the open ends of the profiles Attachment with the rapid mount adapter height adjustable 13 ...

Page 14: ...MOUNTING TRUSS PROFILES IN A LATTICE ARRANGEMENT HORIZONTAL MODULE ARRANGEMENT 14 ...

Page 15: ...ontally parallel to the ridge of the roof with the correct side up and tighten to a torque of 15Nm Rotate the cross connector into the basic rail and tighten to a torque of 15Nm Please note If the Basis Rail profiles are mounted vertically parallel to the side ends of the roof the truss profile fixing screw on the cross connector should always be pointing in the direction of the roof ridge Mount t...

Page 16: ...joint of at least 5cm is included at a maximum of every 12m Extensions of the truss profiles beyond the final point of attachment must not ex ceed 30cm These protrusions should be the same length at either end Measure the correct positions for the profile connectors according to the Solar Pro Tool project report and optionally screw down the profile connector Final fastener 5 h FITTING THE END CAP...

Page 17: ...n a module row must be mounted with end clamps The same applies to the remaining rows of modules Please note Ensure there is a gap of at least 20mm between the clamp and the end of the truss profile Middle clamps must not be mounted right at the end of the profiles Modules must only be clamped in the sections prescribed for attachment These can be found by consulting the manufacturer s respective ...

Page 18: ...MOUNTING WITH AL13 X ROOF HOOKS VERTICAL MODULE ARRANGEMENT LATTICE 18 ...

Page 19: ...of the roof the truss profile fixing screw on the cross connector should always be pointing in the direction of the roof ridge Module clamping area MOUNTING AL13 X ROOF HOOKS MEASURE AND MARK POSITIONS Measure and mark the positions of the roof hooks on the roof using the Solar Pro Tool project report and remove the roof tiles over each rafter The mounting of the AL13 X is conducted as described o...

Page 20: ...or Please note Every truss profile must be attached in at least two places Truss profile end contact surfaces must not be situated at points of attachment Truss profile length max 12m Ensure an expansion joint of at least 5cm is included at a maximum of every 12m Extensions of the truss profiles beyond the final point of attachment must not ex ceed 30cm These protrusions should be the same length ...

Page 21: ...on a module row must be mounted with end clamps The same applies to the remaining rows of modules Please note Ensure there is a gap of at least 20mm between the clamp and the end of the truss profile Middle clamps must not be mounted right at the end of the profiles Modules must only be clamped in the sections prescribed for attachment These can be found by consulting the manufacturer s respective...

Page 22: ...d full earthing plans for each country cannot be provided in these instructions They must be calculated and executed by the certified plumbers and electricians you choose for installation There are other acceptable means of correctly earthing your infrastructure on top of the ones we have detailed here EARTHING ROWS OF TRUSS PROFILES Mount a wire clamp to the lower profile channel of every truss p...

Page 23: ...e needs to be earthed If this is the case equipotential bonding for your modules can be implemented in the following ways as recommended by ALUMERO ALUMERO end and middle clamps can be used with built in pin switches to integrate your modules into the equipotential bonding network These pins are situated in the clamps and puncture the anodised layer of the module frames thus connecting up all the ...

Page 24: ...tion very carefully as it is of immense importance for handling the product Please also make sure you are familiar with the safety guidelines and rules for the other components within the system PLEASE TAKE NOTICE OF THE FOLLOWING INFORMATION 24 ...

Page 25: ...ed personnel The system operator is obliged to observe the following safety condi tions We require that the AS 2 1 pitched roof system components and the outer surface of the roof installed are inspected and serviced at least once a year At a minimum the following points must be checked All mechanical connections must be checked to ensure they are stable secure and correctly tightened The situatio...

Page 26: ... under normal local weather and environmental conditions ALUMERO Syste matic Solutions GmbH grants a 2 year product guarantee for the working life and durability of the support frame systems It is valid for generally prevalent meteorological and environ mental conditions Materials and finishing guarantee ALUMERO Systematic Solutions GmbH provides a 10 year guarantee on all materials and finishing ...

Page 27: ... be complied with Please note that ins tallations outside Germany will also be subject to additional national norms and guidelines HOW TO INSTALL THE FRAMEWORK All roof area installations must be carried out in accordance with currently valid technical building standards particularly those specified in the DIN norms and the requirements for mulated in the German Roofers Rulebook Check to ensure al...

Page 28: ...oduct number 802704 YOUR DEALERSHIP CONGRATULATIONS WELL DONE CONTACT HEADQUARTERS ALUMERO Systematic Solutions GmbH Sonnenweg 1 2 5162 Seeham Österreich T 436217 68 41 0 F 436217 68 41 41 solar alumero at www alumero at 28 ...

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