CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20
Page -17-
ENCORE
S20/L20
Section II
Parts and Service Manual
(74836B)
Order Parts Here:
www.ivie-ent.com/parts
Ph:(918)254-5161
Page 1: ...CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 Page 17 ENCORE S20 L20 Section II Parts and Service Manual 74836B Order Parts Here www ivie ent com parts Ph 918 254 5161 ...
Page 2: ...eries for a full 16 hour charge Have an authorized service person repair the charger Check voltage of each cell while discharging Connect the batteries Run in float position PROBLEM CAUSE ACTION The solution valve is closed There is an obstruction in the solution hose or filter The solution valve or electric wiring is damaged The solution tank is empty The solution module is damaged The solution v...
Page 3: ...y or switch is off Batteries are unplugged Battery terminals are dirty Batteries are discharged Reset the circuit breaker Turn key or switch on Check the battery connections Check battery gauge and recharge NOTE If the problem continues consult an authorized service person Replace the scrub brush or pad Have an authorized service person make the needed repairs Check for tripped breaker Reset Check...
Page 4: ...ed before servicing the machine 1 Disconnect the plug on the charger from the connector on the back of the machine See figure 1 2 Join the connector from the batteries 1 to the control panel cable connection See figure 1 3 Make sure the recovery tank lid is on correctly See figure 2 4 Make sure the Screen filter over the vacuum motor is clean and in position See figure 2 a 5 Make sure the valves o...
Page 5: ...ot enter the opening for the vacuum motor See figure 2 3 If a tank or drain hose has an obstruction use a high pressure water hose to flush the tank or hose Put the water hose into the drain hose 4 Leave the tanks and the drain valves open to dry in the air 5 Check the squeegee blade Use a cloth to clean the squeegee blade If the squeegee blade is damaged or worn turn or replace the blade 6 Check ...
Page 6: ...installa tion WARNING Always wear eye protection and pro tective clothing when working near batteries NO SMOKING 1 To inspect batteries tip up recovery tank and latch the stop to hold the tank up See Figure 7 2 Disconnect the batteries Use a cloth and a solution ofammoniaorbicarbonateofsodatowipethetopofthe batteries Cleanthebatteryterminals Reconnectthe batteries 3 Check the hoses for leaks obstr...
Page 7: ...rease the pressure loosen the bolt and slide squeegeemountup Adjusting Squeegee Tilt The tilt of the squeegee causes the rear blade to raise up in the center or on the ends depending on which direction the tilt is changed For tilt adjustment refer to figure 11 Loosen left and right screw X In order to bring the rear blade down in the center tip Y down To bring both ends down tip Y up Make very sma...
Page 8: ...son to do the service procedures Use only genuine Clarke Technology parts How to Clean the Solution Line If the solution line becomes clogged follow this procedure 1 Turn key switch OFF and remove the key 2 Openbrushmotorcoverandremovebrushhousing 3 Removebrushes pads 4 Locatethesolutionshut offvalve Itislocatedbehind the left wheel 5 Turn solution valve OFF See figure 14 A 6 Locate the solution f...
Page 9: ...Machine 871335 Battery 195 AH Dry 12 Volt 2 51453D PadDriver 40513A 24 VDC 25 Amp 230V 50 Hz Battery Charger 00885A Breakdown 00880A Encore L20 Base Machine 871376 Battery 95 AH Wet 12 Volt 2 51447D 20 Polypropylene Brush 40510A 24 VDC 10 Amp 115 60 Hz Battery Charger 00886A Breakdown 00880A Encore L20 Base Machine 871376 Battery 95 AH Wet 12 Volt 2 51453D PadDriver 40510A 24 VDC 10 Amp 115 60 Hz ...
Page 10: ...13A 24 VDC 25 Amp 230V 50 Hz Battery Charger 00894A Breakdown 00890A Encore S20 Base Machine 871335 Battery 195 AH Dry 12 Volt 2 51453D PadDriver 40513A 24 VDC 25 Amp 230V 50 Hz Battery Charger 00895A Breakdown 00890A Encore S20 Base Machine 871376 Battery 95 AH Wet 12 Volt 2 51447D 20 Polypropylene Brush 40510A 24 VDC 10 Amp 115V 60 Hz Battery Charger 00896A Breakdown 00890A Encore S20 Base Machi...
Page 11: ...A 58531A Dual Direction Clutch Plate 30034A Spacer for Clutch Plate 30034A 58530A Clutch Plate Screws 962819 ClutchPlateNuts 80084A Grit Brush Dual Direction 51450D Poly Brush Dual Direction 51447D Clean Grit Dual Direction 51474D Nylon Brush 016 Dual Direction 51482D Kit Conversion from metal to Dual Direction Clutch Plate 10055A Power Wand Kit 10662A ESP Recycle System Kit 10663A Clarke Care Kit...
Page 12: ... s Manual Encore S20 L20 CLARKETECHNOLOGY Encore S20 L20 Final Assembly Drawing 6 00 1 2 3 4 7 8 9 5 6 7 15 12 11 10 6 7 16 13 17 18 19 20 21 23 22 23 28 25 26 27 Recommended 12 ft lbs torque also apply blue loctite 24 29 30 5 6 7 32 31 ...
Page 13: ...ew 3 8 16 x 1 0 4 4 15 See Pg 39 TransaxleAsm Ref See Pg 40 AxleAsm Ref 16 980638 Washer Lock 3 8 4 4 17 See Pg 41 Lift Asm Brush Ref Ref 18 44809B Motor Brush 1 1 19 41601A Connector 2 2 20 41602A Housing Connector 2 2 21 See Pg 42 HousingAsm Brush Ref Ref 22 32403B Cover Front 1 1 23 36902A Pins Nylon 2 2 24 34711B Hub Cap 2 2 25 980603 Washer Lock 10 Ext 1 1 26 872102 Nylon Clip 1 1 27 85903A S...
Page 14: ...rator s Manual Encore S20 L20 CLARKETECHNOLOGY EncoreS20 L20 Recovery Tank Assembly Drawing 4 01 1 2 3 5 4 6 7 8 9 10 11 12 13 14 13 15 16 17 18 19 4 20 21 22 23 24 27 25 26 28 29 25 30 31 32 33 34 35 36 37 39 38 40 42 41 42 33 43 ...
Page 15: ...n 1 16 832002 Clamp 1 17 839401 Valve Drain 1 18 65503A Latch Recovery 1 19 833407 Gasket Drain 1 20 833901 Drain Valve Handle 1 21 962943 Screw 8 18 x PN 1 22 52206A Chain 1 23 962987 Screw 10 24 x 3 8 Pan 1 24 674110 Hose 1 25 41809A Contact 4 26 43402A Housing Connector 2 27 920797 Nut 1 28 872010 Clamp Hose 1 29 43401A Housing Vac Motor Connector 2 30 962986 Screw 5 16 18 x 3 4 1 31 87621A Was...
Page 16: ...anual Encore S20 L20 CLARKETECHNOLOGY EncoreS20 L20 Solution Tank Assembly Drawing 6 01 S20 only L20 only 27 28 39 29 30 31 37 36 35 34 31 32 33 22 20 19 18 40 13 14 15 41 16 14 42 17 21 14 23 24 25 26 21 14 23 24 12 11 10 1 2 3 4 5 6 7 8 9 ...
Page 17: ...ose 1 19u 838517 Filter Screen 1 1 20u 51205A Adapter Swivel 3 8 NPT to GHT 1 1 21u 30172A Hose Braided 375 ID x 16 1 1 22u 51204A Valve Solution Shut Off 1 1 23 52414A Connector Straight Hose Tank 2 2 24 51518A Bushing 2 2 25 84237A Screw 10 32 x 1 1 26 782002 Clamp 1 1 27 85702A Screw 20 x 13 4 1 28 832102 Clamp 1 29 962798 Screw 10 24 2 30 820823 Bracket 1 31u 53618A 3 8 x 3 8 NPT Hosebarb 2 32...
Page 18: ...CHNOLOGY EncoreS20 L20 Rear Panel Assembly Drawing 5 99 1 45 3 2 4 5 12 3 9 10 11 13 14 15 17 16 19 7 17 16 18 11 10 13 14 15 44 20 Harness redwires 28 29 15 3 25 21 22 23 22 24 44 7 24 22 23 22 37 36 41 40 43 33 42 35 38 33 25 34 34 33 34 39 33 32 27 26 3 30 31 6 3 8 ...
Page 19: ... Wear Vac 1 1 19 920346 Nut Pal 1 1 20 61260A Squeegee Lift Plate 1 1 21 64901A Handle Lift Squeegee 1 1 22 980692 Washer Flat 5 16 SS 4 4 23 438360 Spring 2 2 24 80028A Bolt Shoulder 5 16 x 1 0 2 2 25 87026A Washer Flat 2 2 26 83302A Stud 1 1 27 854849 Insulator 1 1 28 962212 Screw 6 32 x 7 8 2 2 29 41146A Panel Power Harness 1 1 30 60676A Bracket Connector Power 1 1 31 61677A Cable Lift Squeegee...
Page 20: ... 11 912226 Meter Hour 1 12 962262 Screw Set 8 32 x 2 1 13 55502A Knob 2 1 14 32405A Panel Control L20 1 32413A Panel Control S20 1 15 87052A Washer Switch 1 1 16 55413A Key included with 9 2 2 17 66988A Retainer Clip 1 18u 40217B Meter Battery 1 1 19 40218A Meter Brush 1 20 41422A Breaker 25 Amp Traverse 1 21 41448A Breaker 30 Amp Vac 1 1 22 85518A Screw 20 x 3 4 PN 2 2 23 83010A Rivet 2 2 24 7008...
Page 21: ...ivel Squeegee 1 9 170915 Screw 20 x 3 4 4 10 920208 Nut 20 Plated 4 11 962481 Screw 20 x 1 Hex 2 12 85730A Screw 3 8 16 Hex 1 13 87031A Washer Flat 3 8 SS 3 14 69860B Pin Bracket Weldment 1 16u 34260B Gasket Squeegee Ref 17 61263A Bracket Tube 1 18u 25201A Knob Clamping Ref 19 61677A Cable Lift Squeegee 20 86408A Screw 20x1 Truss 2 21 980638 Lockwasher 3 8 LT Spring Type 1 22 81111A Nut 3 8 16 ESN...
Page 22: ...ct Squeegee Inlet 1 1 11 37016A Pad Squeegee Grip 1 1 12 80011A Screw 3 8 16 x 3 CR S S 2 2 13 55722A Latch Squeegee Strap 1 1 14 62442A Clamp Squeegee 29 1 62445A Clamp Squeegee 33 1 15 170932 Rivet Pop 3 16 S S 1 8 2 2 16 69059A Squeegee Weldment 29 1 69672A Squeegee Weldment 33 1 17 81207A Nut 3 8 16 S S 2 2 18 419702 Wheel 2 2 19 81301A Nut 3 8 16 Jam S S 2 2 20 25201A Knob Ref Ref 21 34260B G...
Page 23: ...Transaxle 2 13 81105A Nut 3 8 16 ESNA 4 14 962620 Screw Hex 5 16 24 x 3 4 2 Ref Part No Description Qty 15 980652 Washer Lock 5 16 2 16 980205 Washer 2 17 61675A Caster 1 18 61252A Bracket Squeegee 1 19 67867A Nut Spacer 1 20 85391A Screw 1 4 20 x 5 8 1 21 608210 Spacer Bolt 1 22 51516A Bushing 1 23 980651 Washer Flat Plated 5 16 4 24 81112A Nut 5 16 ESNA Thin SS 1 25 87616A Washer 5 26 57423A Rin...
Page 24: ... Bolt Shoulder 3 8 x 3 8 2 12 980692 Washer 1 Ref Part No Description Qty 13 69861A Bracket Motor Brush 1 14 56493A Spring 1 15 53607A Hosebarb 1 16 59610A Valve Solution Ref 17 85391A Screw 20 x 2 18 87619A Washer 375032 1 19 65710A Link Brush Lift 1 20 87621A Washer 3001 2 21 81112A Nut 5 16 18 Thin ESNA SS 3 22 962798 Screw 10 24 x 2 23 81110A Nut 10 24 2 24 64239A Plate Deflector 1 25 608210 S...
Page 25: ...ty 1 35241B Housing Brush S20 1 2 636706 Pin 1 3 980603 Washer 4 4 962798 Screw 10 24 x 4 5 84237A Screw 10 32 x 8 6 38241A Skirt Fibers 1 7 82004A Nut 10 32 T 8 8 920278 Nut 20 S S Jam 2 9 62438A Bracket Stop Housing Brush 1 10 66550A Pin 1 Page 42 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 1 10 3 4 5 6 7 5 2 8 9 ...
Page 26: ...2 7 836711 Clip 2 8 67161A Rod Brake 1 9 81104A Nut 20 ESNA 2 10 87026A Washer Flat 1 11 848508 Swivel Rod Brake 1 12 920110 Nut 5 16 18 ESNA 4 13 848302 Spring Arm Brake 1 14 81105A Nut 3 8 16 ESNA 1 15 85811A Screw 5 16 18 x 3 4 1 16 66212A Pad Brake 1 17 60451A Bar Brake 1 18 87607A Washer Flat Nylon 1 19 67877A Spacer 2 20 980673 Washer 2 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 Page...
Page 27: ... Clamp 2 9 51526A Barb 90 1 10 51518A Bushing 1 11 962862 Screw 10 24 x 1 4 12u 30172A Hose 8 1 13 692870 Elbow Swivel 1 14 45937A Pump 1 15 53631A Elbow Swivel Pump 2 16 722030 Hose clamp 3 17 30451A Hose PVC 1 18 50342A Adapter Recovery Tank 1 19 56682A O Ring 1 20 980019 Washer Nylon 1 21 920802 Nut Nylon 1 22 30452A Hose Clear 17 1 23 55112A Hose Barb 1 24 53997A Filter 1 25 646302 Plate Switc...
Page 28: ...Page 48 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 CLARKETECHNOLOGY EncoreS20 L20 Low Voltage Cut Off Kit 14097A ...
Page 29: ...1 11 59803A Washer Neoprene 1 12 Bracket Fan End 1 13 Spacer 1 Ref Part No Description Qty 14 53914A Fan Rotating 2 15 658201 Spacer 2 16 Fan Stationary 1 17 Shell Fan 1 18 Spring Load 1 19 Fan Air Seal 1 20 Fan Stationary 1 21 Fan Rotating 1 22 Washer 1 23 Nut 1 NOTE Parts not available at this time Recommended Brush Replacement 1st Replace at 800 hours or if vacuum motor runs too slow to pick up...
Page 30: ... Cord 747553 747553 10 D C Cord Assembly 51986A 51986A 11 A C Cord Assembly 51974A 908947 12 Housing Red 911470 13 D C Plug Lock Key 795020 795020 CLARKETECHNOLOGY EncoreS20 L20 Battery Charger Drawing and Parts List 7 97 Charger 40512A 24 volt 25 amp D C 115 volt A C 60 Hz Charger 40513A 24 volt 25 amp D C 230 volt A C 50 Hz WARNING All electrical repairs must be performed by qualified personnel ...
Page 31: ...n Qty 1 57846A Ring Snap 1 2 507641 Seal Oil Small 1 3 52050A CapEnd 1 4 56668A O Ring 1 5 51176a Bearing Large 1 6 58316A Shaft Gear 1 7 902605 Bearing Small 1 8 54883A Housing 1 9 58144A Seal Oil Large 1 10 NI Darina EP2 Grease 4 oz 1 2 3 4 5 6 7 8 9 Page 52 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 ...
Page 32: ...ly Leads 6 50520A Commutator Bracket 1 7 56480A Strain Relief 2 8 962546 Brush Board Screw 2 9 50517A Brush Board Assembly w Springs Brushes 1 10 448396 Brush Spring 4 11 40826A Brush Assembly 4 12 55657A Lead Assembly 1 13 55656A Lead Assembly 1 14 Helical Washer 1 15 50515A Thru Bolt 2 16 80501A ShaftKey 1 17 54238A B E Bracket Assembly Gear Box 1 13 SeamLocation 7 12 15 4 5 6 1 2 3 14 16 17 12 ...
Page 33: ... 01 1 2 3 4 5 COUPLER 6 7 8 9 10 11 12 3 06 dia 13 CommutatorEndbelland Brush Assembly Installation Instructions 1 With motor still fastened to transaxle gearbox remove old endbell by backing off the two 10 32 nuts and removing the lock washers Slide endbell off motor 2 Assemble new commutator endbell and brush assembly by sliding it over shaft and motor studs until brush retaining clip bottoms ou...
Page 34: ...CLARKETECHNOLOGY EncoreL20 Connection Diagram 00880A W 7 97 Page 55 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 ...
Page 35: ...CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 Page 56 CLARKETECHNOLOGY EncoreL20 Electrical Schematic 00880A E 7 97 ...
