Altherma EKHBX016AB Installation Manual Download Page 12

Installation manual

9

EKHBH/X016AB

Indoor unit for air to water heat pump system

4PW42457-1

Mounting the indoor unit

1

Fix the wall mounting bracket to the wall using appropriate plugs
and screws.

Make sure the wall mounting bracket is completely level. When
the unit is not installed level, air might get trapped in the water
circuit resulting in malfunctioning of the unit.
Pay special attention to this when installing an EKHBX model to
prevent overflow of the drain pan.

2

Hang the indoor unit on the wall mounting bracket.

3

Fix the indoor unit at the bottom side using appropriate plugs
and screws. To do so, the unit is equipped with 2 holes at the
bottom outer edges of the frame.

Installation of the EKHBDP drain pan kit (only for 
EKHBX models)

For heating/cooling models, it is necessary to install the drain pan kit
(see 

"Accessories" on page 2

).

During cooling operation, water vapour (humidity) in the air might
condense to liquid and collect on the cold refrigerant and water pipes.
This water is collected in the drain pan, which must be connected to a
drain.

For installation instructions, refer to the instruction sheet delivered
with the drain pan kit.

Refrigerant pipework

For all guidelines, instructions and specifications regarding
refrigerant pipework between the indoor unit and the outdoor unit,
please refer to the outdoor unit installation manual.

The location of the gas pipe and liquid pipe on the indoor unit is
shown under 

"Main components" on page 6

.

Water pipework

Checking the water circuit

The units are equipped with a water inlet and water outlet for
connection to a water circuit. This circuit must be provided by a
licensed technician and must comply with all relevant European and
national regulations.

Before continuing the installation of the unit, check the following
points:

The maximum water pressure is 3 bar.

Two shut-off valves are delivered with the unit. To facilitate
service and maintenance, install one at the water inlet and one
at the water outlet of the indoor unit. Mind position of the shut-off
valves. Orientation of the integrated drain and fill valves is
important for servicing. See 

figure 3

.

Drain taps must be provided at all low points of the system to
permit complete drainage of the circuit during maintenance.
Two drain valves integrated in the shut-off valves, and a drain
valve on the expansion vessel are provided to drain the water
from the indoor unit water system.

Make sure to provide a proper drain for the pressure relief valve
to avoid any water coming into contact with electrical parts.

Air vents must be provided at all high points of the system. The
vents should be located at points which are easily accessible for
servicing. An automatic air purge is provided inside the indoor
unit. Check that this air purge valve is not tightened too much so
that automatic release of air in the water circuit remains possible.

Take  care that the components installed in the field piping can
withstand the water pressure.

The weight of the indoor unit is approximately 55 kg. Two
persons are required to mount the unit.

3

2

1

Make sure to position the pressure relief valve hose end in
the drain pan. Failure to do so might lead to water coming
into contact with electrical parts, resulting in electrical
shocks or short-circuit of the electrical system.

Refrigerant piping 

specifications

Indoor unit

Outdoor unit

Gas pipe outer diameter

15.9 mm (5/8 inch)

15.9 mm (5/8 inch)

Liquid pipe outer diameter

9.5 mm (3/8 inch)

9,5 mm (3/8 inch)

When connecting the refrigerant pipes, always use two
wrenches/spanners for tightening or loosening nuts!
Failure to do so can result in damaged piping connections
and leaks.

The unit is only to be used in a closed water system.
Application in an open water circuit can lead to excessive
corrosion of the water piping.

Summary of Contents for EKHBX016AB

Page 1: ...INSTALLATION MANUAL EKHBH016AB EKHBX016AB Indoor unit for air to water heat pump system ...

Page 2: ...3 35 48 142 101 502 2 3 4 5 48 39 96 361 1 1 1 4 FBSP 1 1 4 MBSP 895 668 35 922 235 235 2 350 300 500 2x 2x 1x 1x 1x 1x 1x 2x 1 2 3 4 5 6 7 8 1 30 90 1 2 3 ...

Page 3: ...ten der 03 conformément aux stipulations des 04 overeenkomstig de bepalingen van 05 siguiendo las disposiciones de 06 secondo le prescrizioni per 07 Ì ٠ÚËÛË Ùˆv È Ù Íˆv Ùˆv 08 de acordo com o previsto em 09 в соответствии с положениями 10 under iagttagelse af bestemmelserne i 11 enligt villkoren i 12 gitt i henhold til bestemmelsene i 13 noudattaen määräyksiä 14 za dodržení ustanovení předpisu ...

Page 4: ...ed for both heating and cooling applications The units can be combined with Daikin fan coil units floor heating applications low temperature radiators domestic water heating applications and solar kit for domestic hot water applications Heating cooling units and heating only units The AD indoor unit range consists of two main versions a heating cooling EKHBX version and a heating only EKHBH versio...

Page 5: ...g and connecting all EKHBH X indoor unit models Model identification Indoor unit Drain pan kit optional ACCESSORIES Accessories supplied with the indoor unit See figure 1 1 Heat pump capacity 2 Required heating capacity site dependent 3 Additional heating capacity provided by the backup heater 4 Equilibriumtemperature can be set through the user interface refer to Field settings on page 16 TA Ambi...

Page 6: ... e g gas boiler it shall be made sure that the return water temperature to the heat exchanger does not exceed 55 C Daikin shall not be held liable for any damage resulting from not observing this rule 1 Outdoor unit 6 Collector field supply 2 Indoor unit 7 Shut off valve 3 Heat exchanger FHL1 3 Floor heating loop field supply 4 Pump 5 Shut off valve T Room thermostat field supply Make sure to conn...

Page 7: ...e on the indoor unit Domestic water heating Domestic water heating is as described under Application 2 on page 3 Application 4 Space cooling and heating application without a room thermostat connected to the indoor unit but with a heating only room thermostat controlling the floor heating and a cooling heating thermostat controlling the fan coil units Heating is provided through floor heating loop...

Page 8: ...n be removed Thereto loosen the front screws and unhitch the switch box service panel 1 Outdoor unit 14 Motorised 2 way valve for activation of the room thermostat field supply 2 Indoor unit 3 Heat exchanger 4 Pump FCU1 3 Fan coil unit with thermostat field supply 5 Shut off valve 6 Collector field supply FHL1 3 Floor heating loop field supply 7 Shut off valve 9 By pass valve field supply T Heatin...

Page 9: ...ater outlet connection 13 Drain and fill valves 14 Water filter The water filter removes dirt from the water to prevent damage to the pump or blockage of the evaporator The water filter must be cleaned on a regular base See Maintenance on page 21 15 Expansion vessel drain valve The drain valve of the expansion vessel allows draining the remaining water in the expansion vessel after draining with t...

Page 10: ...ector only for installations with domestic hot water tank 12 X9A socket The X9A socket receives the thermistor connector only for installations with domestic hot water tank 13 Pump fuse FU2 in line fuse 14 Pump relay K4M 15 Transformer TR1 16 A4P Solar remote alarm address card only for installations with solar kit or remote alarm kit 17 K7M relay for solar pump optional This relay and its output ...

Page 11: ...cessories on page 2 are enclosed Bring the unit as close as possible to its final installation position in its original package in order to prevent damage during transport The indoor unit weighs approximately 55 kg and should be lifted by two persons using the two lifting bars provided Requirement Value Maximum allowable refrigerant piping length between outdoor unit and indoor unit 75 m Minimum r...

Page 12: ...oints The maximum water pressure is 3 bar Two shut off valves are delivered with the unit To facilitate service and maintenance install one at the water inlet and one at the water outlet of the indoor unit Mind position of the shut off valves Orientation of the integrated drain and fill valves is important for servicing See figure 3 Drain taps must be provided at all low points of the system to pe...

Page 13: ...th the outlook diagram delivered with the unit respecting the water in and outlet If air moisture or dust gets in the water circuit problems may occur Therefore always take into account the following when connecting the water circuit Use clean pipes only Hold the pipe end downwards when removing burrs Cover the pipe end when inserting it through a wall so that no dust and dirt enter Use a good thr...

Page 14: ...ccording to EN directive 98 83 EC WARNING A main switch or other means for disconnection having a contact separation in all poles must be incorporated in the fixed wiring in accordance with relevant local and national legislation Switch off the power supply before making any connections All field wiring and components must be installed by a licensed electrician and must comply with relevant Europe...

Page 15: ...allations equipped with a domestic hot water tank optional require a dedicated power circuit for the booster heater Please refer to the domestic hot water tank installation manual Connection of the indoor unit power supply and communication cable Power circuit and cable requirements Power supply for the indoor unit is to be provided through the outdoor unit Data communication with the outdoor unit...

Page 16: ...nts Power supply 230 V AC Maximum running current 100 mA Wiring the 2 way valve 1 Using the appropriate cable connect the valve control cable to the X2M terminal as shown on the wiring diagram 2 Fix the cable s with cable ties to the cable tie mountings to ensure strain relief Wiring the 3 way valve 1 Using the appropriate cable connect the valve control cable to the appropriate terminals as shown...

Page 17: ...rmostat connection see Room thermostat installation configuration on page 14 Room thermostat connected No room thermostat connected Default 4 This setting a decides the operation mode when there is a simultaneous demand for more space heating cooling and domestic water heating a only applicable in case DIP switch 2 ON Heating cooling priority No priority Default When no room thermostat is connecte...

Page 18: ... electrical components 6 Fixation Check that the unit is properly fixed to avoid abnormal noises and vibrations when starting up the unit 7 Damaged equipment Check the inside of the unit on damaged components or squeezed pipes 8 Refrigerant leak Check the inside of the unit on refrigerant leakage If there is a refrigerant leak call your local dealer 9 Power supply voltage Check the power supply vo...

Page 19: ...iled description 0 User permission level If required certain user interface buttons can be made unavailable for the user Three permission levels are defined see the table below Switching between level 1 and level 2 3 is done by simultaneously pressing buttons pfi and pfj immediately followed by simultaneously pressing buttons s and ba and keeping all 4 buttons pressed for at least 5 seconds in nor...

Page 20: ...ing off temperature outdoor temperature above which space heating is turned off to avoid overheating 5 Equilibrium temperature and space heating priority temperature Equilibrium temperature The equilibrium temperature field settings apply to operation of the optional backup heater When the equilibrium temperature function is enabled operation of the backup heater is restricted to low outdoor tempe...

Page 21: ...eated and the domestic hot water set point temperature as set by the user has been reached the booster heater will continue to heat the domestic water to a temperature a few degrees above the set point temperature i e the booster heater OFF temperature These extra degrees are specified by the domestic hot water step length field setting Correct setting prevents the booster heater from repeatedly t...

Page 22: ...aving water temperature for cooling operation 9 03 Cooling set point lower limit minimum leaving water temperature for cooling operation A Quiet mode This field setting allows to select the desired quiet mode Two quiet modes are available quiet mode A and quiet mode B In quiet mode A priority is given to the outdoor unit operating quietly under all circumstances Fan and compressor speed and thus p...

Page 23: ... 35 1 C 5 Equilibrium temperature and space heating priority temperature 00 Equilibrium temperature status 1 ON 0 1 01 Equilibrium temperature 0 15 20 1 C 02 Space heating priority status 0 OFF 0 1 03 Space heating priority temperatures 0 15 20 1 C 04 Set point correction for domestic hot water temperature 10 0 20 1 C 6 DT for domestic water heating 00 Start 5 1 20 1 C 01 Stop 2 2 10 1 C 7 Domesti...

Page 24: ...ntenance purposes MAINTENANCE In order to ensure optimal availability of the unit a number of checks and inspections on the unit and the field wiring have to be carried out at regular intervals The described checks must be executed at least once a year 1 Water pressure Check if the water pressure is above 0 3 bar If necessary add water 2 Water filter Clean the water filter 3 Water pressure relief ...

Page 25: ...r water is hot Check that the pump speed setting is on the highest speed Make sure that the expansion vessel is not broken Check that the resistance in the water circuit is not too high for the pump refer to Setting the pump speed on page 16 The water volume in the installation is too low Make sure that the water volume in the installation is above the minimum required value refer to Checking the ...

Page 26: ...de w Push the y button Push the v button ON ON 1 time 1 time ON OFF 1 time OFF ON 1 time OFF OFF Error code Failure cause Corrective action 80 Inlet water temperature thermistor failure inlet water thermistor broken Contact your local dealer 81 Outlet water temperature thermistor failure outlet water temperature sensor broken Contact your local dealer 89 Water heat exchanger freeze up failure due ...

Page 27: ...ansion valve Contact your local dealer EC Domestic hot water temperature too high 89 C Check that the contactor of the electric booster heater is not short circuited Check that the domestic hot water thermistor is giving the correct read out F3 Too high discharge temperature e g due to outdoor coil blockage Clean the outdoor coil If the coil is clean contact your local dealer H3 Malfunctioning HPS...

Page 28: ... 10 l 10 l maximum working pressure MWP 3 bar 3 bar Pump type water cooled water cooled no of speed 2 2 Sound pressure level b 28 dBA 28 dBA Internal water volume 5 5 l 5 5 l Pressure relief valve water circuit 3 bar 3 bar Operation range water side heating 15 55 C 15 55 C cooling 5 22 C Operation range air side heating 20 35 C 20 35 C cooling 10 46 C domestic hot water by heat pump 20 35 C 20 35 ...

Page 29: ...NOTES NOTES ...

Page 30: ...4PW42457 1 Copyright Daikin ...

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