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6

C048-699-30 R03, Rev. B (01/2021)

2.3  

2.3  Monitoring Options

Monitoring Options

The DCX battery disconnect system includes monitoring features 

for local and remote status indication:

LED indicators “ON-LINE”, “OFF-LINE”, “ALARM/FAULT”, “EPO 

TRIPPED” (see Figure 1). Alarm contacts: Form-C relay contacts 

to provide breaker trip status.

 

y

ON-LINE: The battery string is connected – circuit 

breaker/switch is ON.

 

y

OFF-LINE: The battery string is disconnected – circuit 

breaker/switch is OFF.

 

y

ALARM/FAULT or OPTION STATUS – provides 

information for any installed option, such as the TRD 

VRLA Battery Thermal Runaway Detection System 

NO LIGHT:

 No option is installed 

GREEN LIGHT:

 Option is installed and working normally

 

RED LIGHT: 

Option is in alarm (for more information, 

refer to the installed option's manual)

 

y

EPO TRIPPED – Emergency Power Off input is active. 

This indicator is not persistent.

Figure 1. 

LED Indicators

3.0 

3.0  Unpacking and Inspection

Unpacking and Inspection

The DCX battery disconnect system is shipped in a box that includes protective inserts for the main DCX housing as well 

as the mounting bracket component set and related hardware.
Inspect the outer box immediately after receipt as well as the contents to confirm that there is no shipping damage. Most 

shipping carriers require notification within 24 hours of delivery of any shipping damage in order to cover the cost of the 

damage via repair or replacement. It is the responsibility of the recipient to inspect the shipment immediately upon receipt.

Remove the DCX unit and related brackets and hardware and confirm that the components are present. Refer to the 

mounting kit instruction sheet that comes with the shipment and is specific to the mounting kit option that was ordered to 

confirm that all parts are present for installation.

The plastic flip-up front panel and the plastic housing of the DCX unit are not designed as structural components so be 

careful to lay the unit on it’s side or back temporarily until it is mounted to the mounting bracket set to avoid damage.

Arrange the mounting bracket kit including hardware for preparation for installation at the install location. 

3.1  

3.1  Package Contents

Package Contents

 

y

DCX

 Series top terminal battery disconnect unit (Figure 2, A.)

 

y

Battery mounting kit with hardware (ordered separately)

 

y

Mounting bracket(s) (Figure 2, B.)

 

y

Copper battery termination bus (Figure 2, C)

4.0 

4.0  Installation

Installation

4.1  

4.1  Installation Kit Options

Installation Kit Options

Refer to Section 6 on Page 15 for ordering information. 

 

Battery top terminal mount installation kits for the DCX battery 

 

disconnect system are available for the following battery manufacturers: 

 

y

EnerSys

®

 

y

C&D Technologies

®

 

y

GNB

®

 

y

East Penn Manufacturing

Figure 2.  Package Contents

A.

B.

C.

Summary of Contents for C016-1001-10

Page 1: ...DCX Series Top Terminal Battery Disconnect System Installation and Operation Manual Effective January 2021...

Page 2: ...rovides fumes safety information to PREVENT INJURY OR DEATH to the technician or user WARNING FUMES HAZARD FIRE HAZARD WARNING provides flammability safety information to PREVENT INJURY OR DEATH to th...

Page 3: ...system please contact Alpha Technologies Services Inc or your nearest Alpha representative Alpha shall not be held liable for any damage or injury involving its enclosures power supplies generators b...

Page 4: ...cuit Overloading 7 4 2 5 Reliable Earthing 7 4 2 6 Disconnect Device 7 4 3 Battery Top Terminal Mount 8 4 3 1 Termination Bus Assembly 8 4 3 2 Battery Top Mounting Brackets 9 4 4 Chassis Ground 10 4 5...

Page 5: ...art numbers refer to Section 6 on Page 17 2 0 2 0 Theory of Operation Theory of Operation The DCX disconnect product family includes multiple amperage ratings and installation mounting schemes to prov...

Page 6: ...otification within 24 hours of delivery of any shipping damage in order to cover the cost of the damage via repair or replacement It is the responsibility of the recipient to inspect the shipment imme...

Page 7: ...ment in a rack should be such that the amount of air flow required for safe operation of the equipment is not compromised 4 2 3 4 2 3 Mechanical Loading Mechanical Loading Mounting of the equipment in...

Page 8: ...y removing the phillips head screws as shown in Fig 3 Step 2 Remove the 3 8 in socket head cap hardware from the bottom of the circuit breaker as shown in Fig 4 Step 3 Remove the three pre installed p...

Page 9: ...ackets will require finger tight installation onto the DCX to properly allow marking for self tapping screw locations EnerSys C D GNB mounting bracket kits or for 1 4 in X 20 threaded insert locations...

Page 10: ...in lbs Step 7 After mechanical mounting of DCX unit has been completed snap the two black plastic hole plugs into the access holes that cover the 3 8 in mounting bolts see Figure 13 4 4 4 4 Chassis Gr...

Page 11: ...ch function disabled via a slide switch located on the circuit board see Figure 16 Slide this switch to the enabled position if the EPO function is desired 4 7 4 7 Alarm Contacts Alarm Contacts The DC...

Page 12: ...HAZARD MAKE SURE THAT ALL FEEDER CABLES HAVE HEAT SHRINK APPLIED PRIOR TO TERMINATION AND THAT NO OXIDE COMPOUND IS APPLIED TO ALL COPPER TO COPPER CONNECTIONS SEE SECTION 5 FOR TERMINAL SPECIFICATION...

Page 13: ...ith the plastic safety covers preinstalled These covers will require removal to allow access to the inside of the unit during cable installation It is important that all plastic covers have been reins...

Page 14: ...0A CONNECTIONS Communications Battery Positive Terminal block 14 16 AWG Output Termination 1 2 in Threaded insert 1 75 in CTC 4 positions 3 8 in Threaded insert 1 in CTC 3 positions Chassis Ground 1 4...

Page 15: ...P50 17 3X8 DDmP50 17 C016 2314 10 DCX Mount Kit EnerSys DDmP50 17 4X6 DDmP50 17 C016 2300 10 DCX Mount Kit EnerSysDDmP85 15 4x6 DDmP85 15 C016 2320 10 DCX Mount Kit EnerSys DDmP85 21 3X8 DDmP85 21 C01...

Page 16: ...00A25 100A27 C016 228 10 Table 14 Battery Mounting Bracket Kits For East Penn Manufacturing Batteries Interlocking DESCRIPTION APPLICABLE BATTERY SYSTEM PART NUMBER DCX Mount Kit Unigy 95 17 to 95 27...

Page 17: ...17 C048 699 30 R03 Rev B 01 2021 Appendix A Appendix A Mechanical Drawings Mechanical Drawings A 1 A 1 DCX Battery Disconnect Isometric View DCX Battery Disconnect Isometric View...

Page 18: ...18 C048 699 30 R03 Rev B 01 2021 A 2 A 2 DCX Battery Disconnect Dimensions DCX Battery Disconnect Dimensions...

Page 19: ...19 C048 699 30 R03 Rev B 01 2021 A 3 A 3 DCX Chassis Ground Locations DCX Chassis Ground Locations...

Page 20: ...20 C048 699 30 R03 Rev B 01 2021...

Page 21: ...21 C048 699 30 R03 Rev B 01 2021...

Page 22: ...Technical Support 1 800 863 3364 For more information visit our website at www alpha com 2021 Alpha Technologies Services Inc All Rights Reserved Trademarks and logos are the property of Alpha Techno...

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