Alpha-InnoTec WZS V series Operating Manual Download Page 1

UK

Brine/water heat pumps 

Operating Manual

WZS V series

83056900bUK – Translation into English of the original German operating manual

Summary of Contents for WZS V series

Page 1: ...UK Brine water heat pumps Operating Manual WZS V series 83056900bUK Translation into English of the original German operating manual...

Page 2: ...stall the hydraulic connections 15 6 4 Connect the electrical cables 16 6 5 Installing the control unit 17 7 Flushing filling and venting 18 7 1 Remove the front panel of the module box 18 7 2 Heating...

Page 3: ...he heat pump controller Operating manual of the expansion board Logbook if included with this unit by the manufacturer Unit sticker The unit sticker contains important information for contact with the...

Page 4: ...personnel is able to carry out the work on the unit safety and correctly Interference by unqualified personnel can cause life threatening injuries and damage to property Ensure that the personnel is...

Page 5: ...d requirements there is a risk that the following damage and faults will occur Malfunctions and the failure of components e g pumps valves Internal and external leaks e g from heat exchangers Cross se...

Page 6: ...rflow valve 6 Electrical switch cabinet 7 Domestic hot water tank sensor 8 Module box 9 Height adjustable foot 4x 10 Domestic hot water tank 11 Heating circuit hot water circulation pump 12 Manual out...

Page 7: ...bration isolator 4x 4 Lifting lug 4x 5 Evaporator 6 Heat source circulation pump 7 Heat source filling and drain tap 8 Heating filling and drain tap Module box variant with cooling 6 5 7 9 8 1 2 3 4 1...

Page 8: ...l heat and comes from the ground heat source collector borehole heat exchanger or groundwater via intermediate exchanger The gaseous refrigerant is compressed compressor this causes the pressure to ri...

Page 9: ...er heat pump The most important measures include No unnecessarily high flow temperature No unnecessarily high domestic hot water temperature note and follow local regulations Do not open windows with...

Page 10: ...t truck alternatively with a handcart Transport with a pallet truck Transport the unit to the place of installation packaged and secured on a wooden pallet Unpacking NOTE If the unit is not transporte...

Page 11: ...eral heat pumps of different types are installed only the heat pump with the largest refrigerant volume needs to be taken into account 9 9 Minimum volume corresponds to the requirements for the refrig...

Page 12: ...x 7 1 Remove the front panel of the module box on page 18 2 Close shut off valves to the heating circuit 3 Drain the unit via the filling and drain tap of the heating Unit without cooling Unit with co...

Page 13: ...of the electrical control cabinet To do this release the latching lugs by pressing on the sides of the connectors Pull out the black rectangular connector 2 at the top of the module box 1 2 7 Remove t...

Page 14: ...e module box 1 Place the module box carefully in the bottom in the heating station and slowly and carefully push it in At the same time lift and hold the nut on the heating flow Ensure that none of th...

Page 15: ...lamping ring on the fitting 3 Push the pipe through the clamping ring up to the limit stop in the fitting 4 Tighten the union nut hand tight and attach waterproof marking 5 Tighten union nut with 3 4...

Page 16: ...s and shielded cables LIN bus cable with sufficient distance between them Do not lengthen the patch cable and LIN bus cable LIN bus cables up to 30 m long can be used Pull in the cables and conductors...

Page 17: ...box LIN bus cable approx 1 1 m from the fixing of the strain relief at the electrical control box All other cables approx 1 2 m 5 Use cable ties to fix the LIN bus cable to a web of the cover around...

Page 18: ...elf alkalinisation after filling the system If necessary simple alkalinisation to pH value 8 2 by adding chemicals 7 3 Fill flush and vent heat source Water and the following antifreeze products are a...

Page 19: ...to 1 bar 7 5 Flush and fill the heating and domestic hot water charge circuit 9 9 Drain pipe of the safety valve is connected Ensure that the set pressure of the safety valve is not exceeded 1 Pull t...

Page 20: ...s according to the local regulations 2 Open shut off devices 3 Perform a pressure test and check for leaks 4 Insulate the internal piping of the module box with the insulation material from the separa...

Page 21: ...e open All shut off devices of the heat source are open The pipe systems and components of the system are leaktight 2 Fill out carefully and sign the completion report for heat pump systems 3 In Germa...

Page 22: ...W Swiss gas and water association Schweizerischer Verein des Gas und Wasserverbands 1 Drain the domestic hot water tank via the drain valve at the domestic cold water inlet 2 Vent the domestic hot wat...

Page 23: ...r supply and protected against being switched back on again Collect all media safely Separate components by their materials 13 2 Disposal and Recycling Dispose of media harmful to the environment acco...

Page 24: ...maximum l h Max free heat pump pressure p with cooling pK Volume flow bar bar l h Approved anti freeze Monoethylene glycol I Propylene glycol I Methanol I Ethanol Anti freeze concentration Minimum fro...

Page 25: ...25 Subject to change without notice 83056900bUK Translation into English of the original German operating manual ait deutschland GmbH...

Page 26: ...istungs Druckverlustkurven WZSV 62H K 3M Maximalle freie Pressung Heizkreis Maximale freie Pressung Heizkreis mit K hlung Legende 823255 Pe Volumenstrom Heizwasser Leistungsaufnahme 0 2 4 6 8 10 10 5...

Page 27: ...ng Heizkreis Maximale freie Pressung Heizkreis mit K hlung pWQ pWQ K 823256 Datei 823256 Leistungs Druckverlustkurven WZSV 162H K 3M PEP007 2015 Liska 17 03 2015 0 5 10 15 20 25 10 5 0 5 10 15 20 25 3...

Page 28: ...n rechts oder links 28 Aussendurchmesser 6 Heizwasser Eintritt R cklauf 28 Aussendurchmesser 7 Trinkwarmwasser R 3 4 Aussengewinde 8 Trinkkaltwasser R 3 4 Aussengewinde 4 3 2 1 A B C D E F 4 3 2 1 Zus...

Page 29: ...n Werkstoff Gewicht Ma stab 1 5 Det Ma stab Datum Name Erstellt Gepr Norm 18 11 2014 Brueckner toleranz Allgemein Oberfl chen ArtikelNr 1 2 3 4 Schutzvermerk ISO 16016 beachten Blattformat A4 hoch 195...

Page 30: ...1 Rh min Raumh he Minimum FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Alle Ma e in mm V1 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beach...

Page 31: ...2 Rh min Raumh he Minimum FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Alle Ma e in mm V2 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beach...

Page 32: ...KF 1 1640 950 1000 FS Legende DE819448 V3 Version 3 Rh min Raumh he Minimum FS Freiraum f r Servicezwecke OKF Oberkante Fertigfussboden Alle Ma e in mm V3 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 b...

Page 33: ...33 Subject to change without notice 83056900bUK Translation into English of the original German operating manual ait deutschland GmbH Hydraulic integration unit variant H heating...

Page 34: ...34 Subject to change without notice 83056900bUK Translation into English of the original German operating manual ait deutschland GmbH Hydraulic integration separate buffer tank...

Page 35: ...35 Subject to change without notice 83056900bUK Translation into English of the original German operating manual ait deutschland GmbH Hydraulic integration unit variant K cooling...

Page 36: ...Dirt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge 30 Spill tray f r brine mix 100 Room thermostat for cooling optional 17 Temperature difference regulator 31 Wall breakthrough 10...

Page 37: ...37 Subject to change without notice 83056900bUK Translation into English of the original German operating manual ait deutschland GmbH...

Page 38: ...ischarge cooling mixer 1 open Auxiliary circulation pump Heating circuit circulating pump Diverting valve for domestic hot water Brine pressure pressostat provided by cust if necessary Energy supplier...

Page 39: ...y circulation pump Heating circuit circulating pump Diverting valve for domestic hot water Brine pressure pressostat provided by cust if necessary Energy supplier contact closed on release bridge if n...

Page 40: ...Contactor for auxiliary heating Line reactors inverter Distribution box power supply Compressor output control connector Additional heating output connector input 817419 F1 T10 X100 R20 C1 X8 3 N PE...

Page 41: ...Control connector Additional heating output connector input Sensor card connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release b...

Page 42: ...tor Voltage supply for impressed current anode Sensor card connector 817419 XJ1 XJ8 R10 X10 XJ2 R1 XJ3 R2 XJ4 R3 XJ5 R4 XJ7 R8 X8 X9 R6 R7 R9 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 1 2 3 4 5 6 7 8 1 2 8 A...

Page 43: ...ting 3x400V Compressor output control connector Additional heating output connector input 817420 F1 Q10 X100 RF1 X8 3 PE 400V 50Hz X9 3 N PE 400V 50Hz X300 X300 Q5 E22 1 2 3 4 5 6 7 8 1 2 8 A B C D E...

Page 44: ...Control connector Additional heating output connector input Sensor card connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release...

Page 45: ...ng resistor Voltage supply for impressed current anode Sensor card connector XJ1 XJ8 R10 817420 X10 XJ2 R1 XJ3 R2 XJ4 R3 XJ5 R4 XJ7 R8 X8 X9 R6 R7 R9 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 1 2 3 4 5 6 7 8...

Page 46: ...the EC Machinery Directive 2006 42 EC Annex IIA Designation of the device s Number Unit model Number confirms that the following designated device s as designed and marketed by us fulfill the standard...

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Page 48: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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