ALPHA DYNAMIC PUMPS Ruby 051 Installation, Operation And Maintenance Manual Download Page 1

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ΙΙ 2G Εx h IIB T4 Gb
II 2D Εx h IIIB Τ135˚C Db
Baseefa15ATEX13DR/RN3

Installation, Operation and Maintenance

Air Operated Diaphragm Pumps

Industrial Park of Kifisia -

HELLAS

www.alphadynamic.eu

051-081 non Metallic

Summary of Contents for Ruby 051

Page 1: ... 2G Εx h IIB T4 Gb II 2D Εx h IIIB Τ135 C Db Baseefa15ATEX13DR RN3 Installation Operation and Maintenance AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu 051 081nonMetallic ...

Page 2: ...ubmerged operation 11 3 5 Connecting to the product circuit 11 4 0 Pump Disassembly 11 4 1 Air control valve disassembling 13 4 2 Air control valve assembly 14 4 3 Extacting shaft Bearing 15 4 4 Assembling Diaphragm installation 16 4 6 Replacing the coacial pneumatic exchanger 17 4 7 Decomissioning 17 4 8 Demolition and disposal 17 5 0 Troubleshooting 18 6 0 Technical data 19 6 1 Dimensional Drawi...

Page 3: ...3 ...

Page 4: ... A025 2072 T A025 2081 E to A025 2083 T A025 2151 to A025 2180 F A125 1043 F to A125 1092 N A125 2043 F to A125 2092 N A040 1001 to A040 1017 F A040 1051 to A040 1067 T A040 1069 E to A040 1070 A040 1072 E to A040 1072 T A040 1081 E to A040 1086 E A040 1101 to A040 1119 F A040 1151 to A040 1180 F A040 2051 to A040 2064 N A040 2066 E to A040 2067 T A040 2069 E to A040 2070 A040 2072 E to A040 2072 ...

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Page 6: ...PS 1 4 Pump operation 5XE LU 2SHUDWHG LDSKUDJP 3XPSV DUH RVFLOODWLQJ SRVLWLYH GLVSODFHPHQW SXPSV ZLWK WZR SXPS FKDPEHUV DUUDQJHG RSSRVLWH HDFK RWKHU RWK RI WKHVH DUH VHSDUDWHG E D GLDSKUDJP HDFK LQWR DQ DLU DQG D IOXLG VHFWLRQ RWK GLDSKUDJPV DUH OLQNHG E D SLVWRQ URG VR WKDW ZLWK HYHU VWURNH SURGXFW LV GLVSODFHG WR WKH RXWVLGH IURP WKH RQH SXPS FKDPEHU DQG SURGXFW LV GUDZQ LQWR WKH RSSRVLWH SXPS F...

Page 7: ...le technical knowledge and training in matters concerning potentially explosive atmospheres and the related risks WARNING use of the pumps in a manner that does not comply with the instructions indicated in the use and maintenance manȣaI will cancel all the requirements for safety and protection against of explosions WARNING before intervening on the pump and or servicing or repairing it please no...

Page 8: ...en danger of uncontrolled product spillage WARNING installing the pumps without on off three way or check valves on the air supply piping to prevent the pumped liquid from entering the pneumatic circuit if the diaphragms are broken is forbidden danger of fluid entering the compressed air circuit and being discharged into the environment WARNING Should the user think that the temperature limits set...

Page 9: ...EMATURE BREAKAGE 3 0 Installation To be observed before installation 7KH LQVWDOODWLRQ PXVW RQO EH FDUULHG RXW E SHUVRQV ZKR KDYH WKH QHFHVVDU VNLOOV IRU WKLV ZRUN HIRUH LQVWDOODWLRQ DOLJQ WKH SXPS FRUUHFWO DQG IDVWHQ LW ZLWKRXW DQ WHQVLRQ 3LSHOLQHV PXVW EH DVVHPEOHG LQ D ZD WKDW WKH EDVLF ZHLJKW RI WKH OLQHV LV QRW UHDVWLQJ RQ WKH SXPS Q RUGHU WR DYRLG GDPDJH WR WKH SXPS QHZ LQVWDOODWLRQV VKRXOG J...

Page 10: ...2 bars and not more than 7 bars WARNING do not remove RESET for any reason and or do not connect the air supply to the RESET channel Warning Do not use a ball valve as shut off element Note Especially for plastic pumps or pumps with PTFE diaphragms it is highly recommended to install a slow start valve in the supply line to the pump This valve protects both the diaphragm and housing parts against ...

Page 11: ...essure drops For negative installations and or viscous fluids use hoses with an OVERSIZE DIAMETER especially on the intake side Connections using rigid pipes may cause strong vibrations and break the manifolds RQQHFW WKH SURGXFW LQWDNH DQG GHOLYHU KRVHV WR WKHLU UHVSHFWLYH ILWWLQJV ZKLOVW WDNLQJ LQWR FRQVLGHUDWLRQ WKH VLJQV RQ WKH SXPS Ǵȃ 17 GRZQ DQG 287 9 5 XS RU DFFRUGLQJ WR WKDW LQGLFDWHG E WKH...

Page 12: ... BREAKAGE 2SHQ WKH RQ RII EDOO YDOYH PRXQWHG RQ WKH SXPS FRQQHFWLRQ 2SHQ WKH WKUHH ZD YDOYH KHFN DQG UHJXODWH WKH QHWZRUN DLU SUHVVXUH ZKHQ WKH SXPS LV UXQQLQJ 0 1 EDU 0 EDU PD EDU IRU SXPSV ZLWK UXEEHU EDOOV CAUTION If the pressure is below 2 bars when the pump is running the pump may STALL At a pressure higher than the MAXIMUM threshold yielding and leakages of the product under pressure may occ...

Page 13: ...J GDPDJLQJ IRU WKH SXPS FDYLWDWLRQ LV GDQJHURXV LQ D SRWHQWLDOO H SORVLYH DWPRVSKHUH RX PXVW DVFHUWDLQ WKDW WKH SXPS KDV EHHQ VL HG FRUUHFWO Q FDVH RI GRXEW SOHDVH FRQWDFW 3 1 0 WARNING ascertain that no anomalous noises occur during operation If so stop the pump immediately WARNING ascertain that the fluid at the delivery side does not contain gas Otherwise stop the pump immediately WARNING In th...

Page 14: ...l detergents LVFRQQHFW IOXLG LQWDNH DQG GHOLYHU KRVHV IURP SXPS LVFRQQHFW WKH FRPSUHVVHG DLU VXSSO SLSH IURP WKH SXPS LVDVVHPEOH DQG UHPRYH WKH SXPS IURP LWV SODFH RI LQVWDOODWLRQ XVLQJ VXLWDEOH KRLVWLQJ HTXLSPHQW 3HULRGLFDOO FRQWURO DQG FOHDQ WKH LQWHUQDO VXUIDFHV ZLWK D GDPS FORWK 4 2 Cleaning and replacing the balls and ball seats 7R FOHDQ DQG RU UHSODFH WKH EDOOV DQG EDOO VHDWV SURFHHG DV IROO...

Page 15: ...cal and physical stress Fields tests carried out on thousands of pumps installed with a head equal to 0C and with fluid at 18 C have shown that normal service like exceeds 100 000 000 one hundred million cycles For safety reasons in environments at risk of explosion the diaphragms must be replaced every 20 000 000 twenty million cycles 2 725 23 5 7 21 23 5 7 21 7 0 Q U RI F FOHV Y H U Y H U PL O L...

Page 16: ...forming any maintenance or repair you must LVFKDUJH WKH SURGXFW WKDW LV EHLQJ SXPSHG DQG FORVH WKH PDQXDO RQ RII YDOYHV ERWK RQ WKH LQWDNH DQG GHOLYHU VLGHV LUFXODWH D VXLWDEOH QRQ IODPPDEOH ZDVKLQJ IOXLG WKHQ GUDLQ LW RXW DQG FORVH WKH SURGXFW VKXW RII YDOYH 6KXW RII WKH DLU VXSSO XVLQJ WKH UHOHYDQW WKUHH ZD YDOYH ZKLFK PDNLQJ VXUH WKDW QR UHVLGXDO SUHVVXUH VXEVLVWV 6KXW RII DLU VXSSO XSVWUHDP HD...

Page 17: ...n the previous sections 4 7 Decomissioning Should the pump remain inactive for long periods proceed as follows WARNING Discharge any residual fluid from the pump In case of dangerous toxic fluids and or otherwise noxious products wash and treat as suitable DANGER OF INJURIES DAMAGE TO HEALTH AND OR DEATH DVK LQWHUQDOO XVLQJ SURGXFWV VXLWDEOH IRU WR WKH IOXLG EHLQJ SXPSHG ORVH WKH IOXLG LQWDNH DQG ...

Page 18: ...URGXFW IURP PXIIOHU LDSKUDJP FUDFNHG 5HSODFH GLDSKUDJP LU LQ SURGXFW LDSKUDJP FUDFNHG 5HSODFH GLDSKUDJP 3XPS GRHV QRW ZRUN GHVSLWH DLU VXSSO 0XIIOHU FORJJHG LU LQOHW ILOWHU FORJJHG 9DOYH EDOOV VWLFNLQJ WR YDOYH VHDW OHDQ RU UHQHZ OHDQ RU UHQHZ RRVHQ XVH 37 EDOOV QVWHDG 9DOYH EDOOV GHIRUPHG KHPLFDO DWWDFN 0HFKDQLFDO DWWDFN KDQJH PDWHULDO KDQJH PDWHULDO 37 GLDSKUDJP FUDFNHG D DIWHU VKRUW WLPH DUJH V...

Page 19: ...Max solid size diameter 8 mm Max operating temp PP 60 C PVDF 95 C P P CF 60 C Weight PP 38 Kg Weight PVDF 45 Kg RUBY 081 ATEX certification ȻȻ Ϯ Đ dϰ Construction materials PP PVDF PP CF Diaphragms NBR EPDM PTFE SANTOPRENE HYTREL Intake delivery connections G 3 Air connection Max self priming capacity 5 m Max flow rate 900 l min Max head 70 m Max air supply pressure 7 bar Max solid size diameter 1...

Page 20: ...20 6 0 Technical data 6 1 Dimensional drawings Ruby 051 Non Metallic Ruby 081 Non Metallic ...

Page 21: ...n Air inlet 1 2 Suction Discharge port 2 BSP G Suction lift dry 5m Max Solid size diameter 8 mm The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20 C and vary according to the construction material ...

Page 22: ...inlet 3 4 Suction Discharge port 3 BSP G Suction lift dry 5m Max Solid size diameter 8 mm The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20 C and vary according to the construction material ...

Page 23: ...SING 2 23 BOLT 8 04 MANIFOLD 2 25 CENTRAL SCREW 54 05 BALL SEAT 4 26 PUMP HOUSING SCREW 8 05b BALL RUNNER CAGE 4 27 MANIFOLD CAP ORING 2 06 SHAFT 1 28 MANIFOLD SCREW 4 07 SILENCER 1 29 WASHER 2 08 INTERNAL CAP 2 36 WASHER 4 09 WASHER 1 37 WASHER 2 10 CAP 8 47 FLANGER NUT 2 11 BALL 1 48 PIN 12 INTERNAL DIAPHRAGM 2 13 EXTERNAL DIAPHRAGM 2 17 BALL SEAT PACKING LOW 4 17a BALL SEAT PACKING UP 2 18 MANI...

Page 24: ...T 16 04 MANIFOLD 2 25 CENTRAL SCREW 8 05 BALL SEAT 4 26 PUMP HOUSING SCREW 16 05b BALL RUNNER CAGE 4 27 MANIFOLD CAP ORING 2 06 SHAFT 1 28 MANIFOLD SCREW 16 07 SILENCER 1 29 WASHER 16 08 INTERNAL CAP 2 37 WASHER 8 09 WASHER 4 47 FLANGER NUT 8 10 CAP 2 48 PIN 12 11 BALL 4 12 INTERNAL DIAPHRAGM 2 13 EXTERNAL DIAPHRAGM 2 17 BALL SEAT PACKING 4 17a BALL SEAT PACKING UP 4 18 MANIFOLD CAP 2 ...

Page 25: ...1 INTERNAL DIAPHRAGM HYTREL 2 51 12 R051 0002 INTERNAL DIAPHRAGM SANTOPRENE 2 51 12 R051 0170 INTERNAL DIAPHRAGM EPDM 2 51 12 R051 3179 INTERNAL DIAPHRAGM NBR 2 51 13 R051 0063 EXTERNAL DIAPHRAGM PTFE 2 51 17 R051 4040 BALL SEAT PACKING NBR 4 51 17 R051 4041 BALL SEAT PACKING EPDM 4 51 17 R051 3239 BALL SEAT PACKING VITON 4 51 17 R051 3226 BALL SEAT PACKING PTFE 4 51 17a R051 4043 BALL SEAT PACKIN...

Page 26: ... 11 R080 0121 VALVE BALL EPDM 4 81 11 R080 0123 VALVE BALL NBR 4 81 12 R051 0001 INTERNAL DIAPHRAGM HYTREL 2 81 12 R051 0002 INTERNAL DIAPHRAGM SANTOPRENE 2 81 12 R051 0170 INTERNAL DIAPHRAGM EPDM 2 81 12 R051 3179 INTERNAL DIAPHRAGM NBR 2 81 13 R051 0063 EXTERNAL DIAPHRAGM PTFE 2 81 17 R081 3222 BALL SEAT PACKING EPDM PLASTIC 4 81 17 R081 3223 BALL SEAT PACKING VITON 4 81 17a R081 3236 BALL SEAT ...

Page 27: ...27 ALPHADYNAMIC PUMPS AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu VER 02 2021 ...

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ALPHA DYNAMIC PUMPS Ruby 051, Installation, Operation And Maintenance Manual

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Summary of Contents for Ruby 051

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