Almaco Maizer Operator'S Manual Download Page 1 | Manualshive

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Almaco Maizer Operator'S Manual Download Page 1

Maizer Sheller

Operators Manual

MOT0508093

99

M

A

VE

,

PO

B

OX

296 P

HONE

(515)

382-3506

N

EVADA

,

IA

50201-1549 F

AX

(515)

382-2973

USA B

EEPER

(515) 239-0642

www.almaco.com

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Summary of Contents for Maizer

Page 1: ...Maizer Sheller Operators Manual MOT0508093 99 M AVE PO BOX 296 PHONE 515 382 3506 NEVADA IA 50201 1549 FAX 515 382 2973 USA BEEPER 515 239 0642 www almaco com...

Page 2: ......

Page 3: ...A 1 SECTION A FORWARD...

Page 4: ...irtually hand assembled by our skilled craftsmen from durable premium grade materials to rigid production standards The result of our efforts and years of development with practicing agronomists has b...

Page 5: ...RERS WARRANTY A 5 SAFETY SECTION B GENERAL SAFETY B 2 OPERATION SECTION C MAIZER OPERATION C 2 ADJUSTMENTS C 3 MAIZER LOADING AND UNLOADING C 9 MAINTENANCE C 11 SHELLER WEIGHT AND DIMENSIONS C 11 TROU...

Page 6: ...rtant part of machine operation This information will help when ordering replacement parts and identifying your sheller during service calls All specifications diagrams and drawings in this manual are...

Page 7: ...being subject to the warranties of their respective manufacturer We shall in no event be liable for consequential damages or contingent liabilities arising out of the failure of any part to operate p...

Page 8: ...SAFETY B 1 SECTION B SAFETY...

Page 9: ......

Page 10: ...le such as safety shields for bearing and other moving parts but the designer cannot guarantee safety Safety is up to the operator These general safety precautions and the safety decals on the machine...

Page 11: ...ntially hazardous situation that if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury F...

Page 12: ...the job Hearing protection is required for all operators Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine PRACTICE S...

Page 13: ...Located on the electrical panel Located near the bottom of the machine near the cab chain SAFETY B 5...

Page 14: ...Located near the shelling belts Located near the shelling belts SAFETY B 6...

Page 15: ......

Page 16: ...OPERATION C 1 SECTION C OPERATION...

Page 17: ...operation make sure that all guards are correctly installed on the machine doors and covers are secure the feed tray is folded down and that both emergency stop switches are in the off position pulled...

Page 18: ...osened by adjusting the nut on the feed conveyor adjustment There is an adjustment on both sides of the machine Both will need to be adjusted the same amount otherwise the belt may not track properly...

Page 19: ...engage DESTACO clamp and check indicating pin on the tensioner The pin must come into contact with the end of the slot If this is not the case thread tensioner out a half of a turn and check again 5 O...

Page 20: ...e sheller and pull up the whole top section including top sheller belt will swing up 5 You can adjust the top shelling belt up or down by retracting the pin on the rotating handle and inserting the pi...

Page 21: ...ing zipper and remove the old belt 4 Install new belt cleats on the top belt must point to the exit of the machine Cleats on the bottom belt must point to the entrance of the machine picture below 5 I...

Page 22: ...ne 2 Loosen the nuts on the bearing and adjust as needed the chain must be tightened sufficiently to achieve at approximately 3 8 clearance between the cob chain and the seed funnel divider Picture be...

Page 23: ...is a small blue gate located just below the 4 dust collection port The picture below shows the adjustment bracket in the closed position The adjustment in this position may aspiration kernels out As...

Page 24: ...Maizer Loading and Unloading Side Loading If you are picking up the maizer from the side make sure you insert the forks through both sets of lift pockets The lift pockets provide a save easy way to mo...

Page 25: ...maizer from the end Insert two 4 x 4 through the lift pockets they should be 48 long The fork truck forks should also be at least 48 long to properly pick up the maizer from the end The best end of th...

Page 26: ...worked loose 50 hours Check conveyor belts make sure they are tracking straight adjust as needed 50 hours Remove plant debris and dirt which may have accumulated around the maizer 50 hours Check alig...

Page 27: ......

Page 28: ...SECTION D SHELLER DRAWINGS AND REPLACEMENT PARTS D 1...

Page 29: ......

Page 30: ...40827 400N OR 41185 250N CHECK LABEL COB CHUTE 1 1 4 BEARING 20132 FLANGETTES 20023 LEFT ACCESS WINDO W TOP CONVEYOR LIFT HANDLE CAM HANDLE COB SEPARATOR MOTOR ASSEMBLY 59505 SPEED REDUCER INPUT GEAR...

Page 31: ...OW E STOP SWITCH ASSEMBLY 59503 SAFETY SWITCH ASSEMBLY 59504 GAS SHOCK 40827 400N OR 41185 250N CHECK LABEL 1 BEARING 20003 FLANGETTES 20022 1 1 4 BEARING 20132 FLANGETTES 20023 1 BEARING 20003 FLANGE...

Page 32: ...EED CONVEYOR BELT 25407 TOP SHELLING CONVEYOR BELT 25417 BOTTOM SHELLING CONVEYOR BELT 25417 COB SEPARATOR WIREBELT 25409 TRACTION TAPE 41714 05 30 2008 DATE MAIZER PRODUCT TITLE SECTIONED VIEW ALMACO...

Page 33: ...42175 INLINE SPEED REDUCER TORQUE LIMITER HUB 91502114 INLINE SPEED REDUCER TORQUE LIMITER 22498 1 BEARING 20003 1 BEARING FLANGETTES 20022 05 30 2008 DATE MAIZER PRODUCT TITLE REAR VIEW WITH FEED CO...

Page 34: ...ASSEMBLY 59505 1 2 Flanget Bearing 20219 4 PLACES ON COB SEPARATOR COB SEPARATOR COUPLING HALF 26015 COB SEPARATOR COUPLING INSERT 26011 05 30 2008 DATE MAIZER PRODUCT TITLE COB CONVEYOR MOTOR WITH G...

Page 35: ...42117 REDUCER SPEED INLINE 8 1 Inline speed reducer 26011 INSERT COUPLING L 050N Cob separator coupling insert 26015 COUPLING HALF L 050X1 2 BROWNING Cob separator coupling half 26063 INSERT COUPLING...

Page 36: ...onveyor belt 41714 TREAD SAFETY 12 W BLACK NONTAX Traction tape for main body drive rollers 42098 CASTER RIGID 5 X2 K WHEEL Rigid Caster 42097 CASTER SWIVEL 5 X2 K WHEEL Swivel Caster 42096 LOCK FLOOR...

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