ALMAC MULTI-LOADER 6.0 Translation Of Original Instructions Download Page 4

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ALMAC s.r.l.

1.5

Identification data.

The machine named MULTI-LOADER 6.0 is defined according to the current
technical standards such as:

Identification plate

In any case, refer to the data on the identification plate for an exact
identification.

Summary of Contents for MULTI-LOADER 6.0

Page 1: ...0 EVO ELC BI ENERGY Translation of original instructions Prior to commissioning the machine carefully read this Use and Maintenance Manual Note table of contents at the end of the manual Edition Date...

Page 2: ...OADER 6 0 Note Some of the photos and illustrations may not refer specifically to the version of the machine in your possession but provide indications concerning the purpose for which they have been...

Page 3: ...liability for direct or indirect damage to persons things or animals deriving from use of the machine in conditions differing from those envisaged ALMAC s r l reserves the right to make changes or imp...

Page 4: ...dentification data The machine named MULTI LOADER 6 0 is defined according to the current technical standards such as Identification plate In any case refer to the data on the identification plate for...

Page 5: ...84 ft Maximum width Widened track B 1 8 mt 5 9 ft Maximum width Narrow track C 1 42 mt 4 66 ft Height of crawler D 420 mm 16 5 In Width of crawler E 250 mm 9 84 In Load platform minimum height Narrow...

Page 6: ...e terrain 15 Maximum longitudinal slope of the terrain 20 15 Maximum travelling speed 3 0 km h 1 86 mph Overall weight ELC 2100 kg 4629 7 lbs Overall weight EVO 2100 kg 4629 7 lbs Overall weight Bi En...

Page 7: ...arms Dual speed gear motors Warning buzzer Anchorage points for lifting transportation Anchorage points for strap anchoring Dynamic levelling system of the machine Electronic tilt control Engine speci...

Page 8: ...60 180 270 Batteries Series Weight Kg 264 33 x 8 Technology Lead Crystal Acid 1 7 CE Declaration of Conformity See facsimile of CE declaration of conformity enclosed with this manual The machine descr...

Page 9: ...machines 1 8 1 Request for interventions during warranty period and formalities ALMAC S r l must be notified of requests for spare parts or technical interventions under guarantee as soon as a defect...

Page 10: ...the serial number of the machine given on the relative identification plate when requesting a new copy of the manual The manufacturer undertakes to provide a new copy Note When selling used equipment...

Page 11: ...aximum capacity Attention Operation of the machine with operator on the loading platform is FORBIDDEN The machine MUST only be controlled from the ground via the console Attention It is FORBIDDEN to u...

Page 12: ...m liability The manufacturer declines all liability in the following cases Use not indicated in this manual Improper use of the machine or its use by untrained personnel Use that fails to comply with...

Page 13: ...od conditions absence of changes induced by use of alcohol or drugs psychological equilibrium absence of depression or stress Operators who use the machine for professional purposes must undergo healt...

Page 14: ...1 SAFETY RULES Keep a distance of at least 5mfromlivewires Keep a distance of at least 2mfromsteepslopes Keep the machine cleanofoilorgrease Never exceed the indicatedmaximumload The machine can only...

Page 15: ...es Failure to comply with these indications may result in serious injuries and even death and in any case could endanger the operators and or exposed persons Make sure that the sign plates are always...

Page 16: ...c panel or other live electrical devices Danger This symbol means that there is a danger of injury to the upper and lower limbs due to moving parts Do not insert your hands or feet into openings that...

Page 17: ...d free from any foreign objects or traces of oil mud or snow USE OF THE MACHINE WITH OPERATOR ON THE LOADING PLATFORM IS FORBIDDEN IT IS FORBIDDEN TO EXCEED THE MAXIMUM LOAD Do not use the controls or...

Page 18: ...RMANCE data and that the bearing capacity of the chutes suits the weight of the machine Note The machine has an advanced traction control function Direction Control DC S on the control panel which all...

Page 19: ...re no cut or worn electrical cables and that the connectors are correctly secured Check the fuel level before starting so as to prevent interruptions while working Check the engine oil level Check the...

Page 20: ...the machine s capacity It is forbidden to use the machine on soft slippery or non consistent soils Type of terrain geomorphological characteristics Permitted surface pressure Loose non compact soil I...

Page 21: ...the manoeuvre gradually Do not drive along the edge of slopes or over uneven ground with one track horizontal and the other slanting or partially raised 10 as this will damage the tracks ALWAYS PROCEE...

Page 22: ...towards the lower side of the platform Avoid smooth slippery and or icy surfaces and those covered with sand they could cause a risk of sliding or tipping during levelling NO ICE NO SAND NO DUST OR S...

Page 23: ...e frame horizontal Lift the loading platform without load to the maximum height and then lower it a few times make sure that the machine works correctly Operate the emergency button on the remote cont...

Page 24: ...ter turning off the machine and deactivating the battery disconnect switch Before proceeding with the interventions make sure the machine is completely blocked Protect the environment avoid spilling o...

Page 25: ...nt PPE To operate the machine in complete safety it is necessary to use appropriate personal protective equipment which must be worn before climbing onto the work platform and used as indicated Safety...

Page 26: ...ifferences problems of electrical insulation of the machine can be highlighted with all the associated risks Low ambient temperature reduces battery capacity high temperature reduces lifespan Batterie...

Page 27: ...the batteries Wear plastic gloves an apron or overall to protect your clothes remove bracelets rings or other metal objects that could cause short involuntary circuits 2 13 2 Batteries status verific...

Page 28: ...e see photo below taking care to keep the disconnected part well insulated protecting it adequately By way of example only achieve this with insulating tape or with plastic casing d Disconnect the 48V...

Page 29: ...performed up to point d each individual battery 6V can be replaced by removing the mechanical fixing See photo indication This can also be achieved by disconnecting the poles as shown in the figure be...

Page 30: ...ggles when operating on the battery Wear plastic gloves an apron or overall to protect your clothes remove bracelets rings or other metal objects that could cause short involuntary circuits Carefully...

Page 31: ...ttery to heat fire or microwave Do not expose to temperatures higher than 60 C danger of explosion Do not deposit the battery together with other metal objects such as the toolbox or with other batter...

Page 32: ...the equipment This section describes the main components of the machine and their functions 1 Control push button panel console 2 Control console emergency button 3 Remote control compartment 4 Remot...

Page 33: ...PAGE 33 ALMAC s r l 7 Main hydraulic unit 8 Flashing light 9 Ground control panel emergency button 10 Electronic control unit ECU 11 Remote control unit 12 Remote control battery recharge compartment...

Page 34: ...emote control emergency cable connector 14 Battery disconnect switch 15 Emergency button right side 16 Emergency button left side 17 Hydraulic oil tank 18 Discharge filter 19 Intake filters in the tan...

Page 35: ...ydraulic oil level 22 Booster for translation speed management 23 Electric motor AC 110V or 220V EVO Version 24 Electric motor DC 48V ELC BI ENERGY Version 25 Batteries ELC BI ENERGY Version 26 Batter...

Page 36: ...l 27 Contactors group 28 Converter 220V 110V 12V 29 Frame angle sensor 30 Rod angle sensor 31 Chassis angle sensor 32 Bi levelling chassis 33 Diesel tank EVO BI ENERGY Version 34 Combustion Engine EVO...

Page 37: ...AGE 37 ALMAC s r l 35 Hand Pump 36 Hydraulic fast connector for KIT CRANE BI ENERGY Version 37 Antenna radio 38 Valve kit crane BI ENERGY Version 39 Hydraulic fast connector 40 Battery power connector...

Page 38: ...panel console that allows normal operation with the operator on the ground In the event of an emergency the push button panel can also be connected to the supplied cable by tightening the appropriate...

Page 39: ...PAGE 39 ALMAC s r l...

Page 40: ...3 When the machine is turned on it acts as an acoustic signal 2 Selector ELECTRIC MOTOR SELECTION ELC BATTERY position Powering of electric motor DC 48V To switch on the electric motor press the butto...

Page 41: ...ft side of the console to start the engine To switch off the internal combustion engine turn the selector downwards ELECTRICA ENGINE position Powering of electric motor DC 48V To switch on the electri...

Page 42: ...ick only 10 ED S position Easy Drive System assisted drive control system 7 LED light green and red Lights relating to the operating status and battery of the radio control Refer to the radio control...

Page 43: ...Ground control using the mobile push button panel The machine has been designed and built to be driven by an operator on the ground The push button panel works in radio control mode but in case of eme...

Page 44: ...id hydraulic connections on the right side of the machine all the machine functions are disabled 5 Connection plug Plug for the connection of electricity to the network Required for handling the AC mo...

Page 45: ...erating safety devices Attention Periodically verify that the safety devices are operating correctly During work the operator must be able to assess recognise and avoid all dangers and must immediatel...

Page 46: ...ed lateral and longitudinal The signals of the two sensors are constantly compared with each other to assess their consistency 3 4 2 Chassis tilt control device A Can Bus angle sensor is fixed to the...

Page 47: ...essure valves 1 2 in order to limit the pressures relative to the operation of the machine preserving the integrity of the various components These valves do not require adjustments as they are calibr...

Page 48: ...aximum pressure valves without authorization from ALMAC S r l will void the warranty and any claims made by the customer 3 5 2 Hydraulic block safety devices The hydraulic block features three solenoi...

Page 49: ...all unscrewed and locked with a seal the safety of the machine will be compromised If there is an accidental failure of one of the hydraulic pipes that feed the levelling cylinders of the tracked chas...

Page 50: ...bed below to restore the machine to normal operating conditions 1 Repair the damaged hydraulic hose and or connections 2 Fill and bleed the hydraulic circuit 3 Manually perform the lateral and longitu...

Page 51: ...obs on the cover itself removing the transparent protection panel 2 and open the electrical box cover When finished replace the guard that was previously removed and thoroughly tighten the knobs 3 6 2...

Page 52: ...the two sensors are constantly compared with the X values of the sensors attached to the frame By measuring their difference it is possible to determine the relative position of the connecting rod wi...

Page 53: ...PAGE 53 ALMAC s r l...

Page 54: ...ther There are no acceptable values for one factor that can exclude the risk of slipping if the other factor is extremely unfavourable Ground that is almost flat may not be fit if its surface is icy O...

Page 55: ...key selector located in the ground controls to position 1 The key switch functions are RIGHT POSITION 1 machine on energised electrical system LEFT POSITION SX 0 machine off de energised electrical sy...

Page 56: ...ore possible to start the motor Operate selector no 2 for motor selection ELC o Low position 48V DC electric motor Operate selector no 2 for motor selection EVO o High position Combustion engine o Low...

Page 57: ...ds to drive the platform forwards Move the lever backwards to drive in reverse You can work with one track at a time depending on the movement required at that particular moment The platform is fitted...

Page 58: ...on ATTENTION If you must drive up a slope do not change direction when the ground changes from flat to sloping If this is absolutely necessary perform the manoeuvre gradually It is forbidden to climb...

Page 59: ...59 ALMAC s r l 4 2 2 1 Standard travel mode With the selector 6 on the central position DRIVE MODALITY it is possible to carry out all the translation movements with independent tracks see paragraph 4...

Page 60: ...g the manoeuvre In fact the activated function controls in addition to the selected track also the movement of the other track but at a lower speed This allows for controlled steering When this functi...

Page 61: ...her increase in speed reducing the traction capacity To use this function in the best way it is advisable to control both Joysticks in the desired direction first and then move selector 6 from DM to D...

Page 62: ...low the machine to operate within the maximum inclination permitted thus always keeping the loading platform horizontal with respect to the ground within a range of 0 5 both longitudinally longitudina...

Page 63: ...sition and the selector 6 to the DRIVE MODALITY or ED S position The system will bring the frame back to an inclination of less than 0 5 compared to the horizontal 4 2 3 2 Manual levelling LH lateral...

Page 64: ...y levelled To activate this mode it is necessary to turn the selector 8 of the push button panel to the DYNAMIC LEVELING ON position and the selector 6 to the DRIVE MODALITY or ED S position Attention...

Page 65: ...ghts of the loading platform During translation or automatic levelling the machine will move and keep the selected configuration HIGH Maintain maximum height of the platform from the ground MED Mainta...

Page 66: ...6000 kg 13227 7 lbs ATTENTION The load must always be fixed to the machine frame by means of safety straps to be fixed to the holes present along the entire perimeter of the frame ATTENTION When leve...

Page 67: ...67 ALMAC s r l 4 4 Messages and alarms on the hour counter The hour counter located at the back allows you to view the status of the machine This display also shows any errors and or alarms that may o...

Page 68: ...tery in the charger If there are alarms present the display will show only the alarm codes If there are no alarms at the moment but there were alarms previously alarms caused by malfunctions that appe...

Page 69: ...signal from the frame angle sensor 2 32 No signal from the chassis angle sensor 2 10 No signal from the console 50 Right connecting rod angle sensor redundancy error 80 Left connecting rod angle senso...

Page 70: ...2 they offer the availability to use any tool with hydraulic supply To activate the operation it is necessary to move the AUX selector 1 towards the right ON in this way the quick couplings are activ...

Page 71: ...hat prevents the machine from moving unless hydraulic pressure is exercised to disengage it Deactivation of the machine must take place in these ways Stop the machine in the manner described above Pos...

Page 72: ...mstances or situations in which all machine movements must be stopped the operator can IMMEDIATELY STOP all the machine functions by pressing the MUSHROOM SHAPED button on the push button or the emerg...

Page 73: ...refer to paragraph 2 5 5 3 Emergency movements from hydraulic block Warning this operation must be performed only by qualified technicians trained by Almac S r l In the event that there is a malfuncti...

Page 74: ...cement X X Check the correct operation of the 230V outlet differential X X Check the hydraulic oil level X X Change the hydraulic oil X Track reduction gear oil level inspection X X Replace oil in the...

Page 75: ...d off and using individual protective equipment Attention Disconnect the machine from all power sources Attention It is mandatory to perform all the machine movements necessary for checks maintenance...

Page 76: ...ith a value greater than 0 5 on the side Operate the automatic levelling control and make sure that the system automatically keeps the frame horizontal Position the machine with the frame inclined to...

Page 77: ...se the Max torque Resistance class in accordance with DIN ISO 898 8 8 Yielding point Rp 0 2 N mm 640 for M16 660 for M16 Metric thread ISO Cross section of the powered zone Cross section of the thread...

Page 78: ...ure and of the tracked chassis In particular check if there is any rust in the structure State of the rubber tracks Oil leaking Pins and stop devices 6 2 3 Damage to tubes and cables Visually check at...

Page 79: ...y on the tank 6 2 5 Hydraulic reservoir oil change The hydraulic oil in the tank must be changed with the frequency indicated in the general chart 1 Collect the used oil in a suitable vessel and dispo...

Page 80: ...0 bar to the pressure outlets supplied 4 and 5 Checking the general maximum pressure valves of the system 1 and 3 The pressure gauges relating to these valves are those connected to the outlets 4 and...

Page 81: ...hten or loosen the adjuster screw 2 until the indicated pressure level has been reached Once the adjustments have terminated tighten the lock nut 1 to hold the screw in position Diagram of the pressur...

Page 82: ...to its normal operating conditions 6 Seal the lid with sealing paste 7 Fill the hydraulic oil reservoir with oil and check the level 6 2 7 2 Replacing the discharge filter To replace the discharge fil...

Page 83: ...loth or place a vessel underneath so that the oil drains into it ONLY USE GENUINE SPARE PARTS when replacing the filters Contact the ALMAC technical assistance service Do not reuse used oil Do not dis...

Page 84: ...THE INSTRUCTIONS AGREED WITH THE SUPPLIER S TECHNICAL SUPPORT CAREFULLY READ THE INSTRUCTIONS FOR USE AND MAINTENANCE BEFORE PERFORMING ANY OPERATION WITH THE BATTERY AN IMPROPER USE OF THE BATTERY O...

Page 85: ...for long periods without disconnecting the electrical system cables If you disconnect the battery from the vehicle s electrical system you must however recharge it periodically every 2 3 months and ab...

Page 86: ...Lead Crystal batteries can be recharged only with the battery chargers on board the machine in case of a different charging system contact ALMAC company for authorisation NEVER SMOKE CREATE SPARKS OR...

Page 87: ...velling control and make sure that the system automatically keeps the frame horizontal Position the machine with the frame inclined to the horizontal by a value greater than 0 5 on the longitudinal Op...

Page 88: ...m automatically keeps the frame horizontal Position the machine with the frame inclined to the horizontal at the maximum angle both on the longitudinal and on the side Operate the automatic levelling...

Page 89: ...ug in the ladder to an electric power supply that conforms to the following specifications Voltage 230 v 10 Frequency 50 Hz Grounding line working and equipped with a differential circuit breaker Use...

Page 90: ...ghtness of the flanged valves on the cylinders To perform this check it is necessary to 1 Position the machine as shown in the figure chassis fully raised 2 Position 6000 Kg 13227 74 lbs as shown in t...

Page 91: ...subsequent times Drain flush and fill the cooling system with a new coolant S Or every year Head cylinder Adjust the clearance of the intake and exhaust valve R Polish the intake and exhaust valve sea...

Page 92: ...C Clean the fuel filter water separator C Replace the fuel filter water separator S Sleeves Check or replace the supply and cooling system hoses C R or every 2 years Aspiration and discharge Clean or...

Page 93: ...t is not possible to accurately measure the quantity of oil Be careful to keep the oil level between the upper and lower limits of the oil level indicator Excessive oil could cause a drop in the engin...

Page 94: ...l engine components and or shorten the life of the engine 6 2 13 1 3 Engine oil change ATTENTION To avoid personal injury Be sure to turn off the engine before changing the engine oil When the engine...

Page 95: ...en the seal comes into contact with the sealing surface tighten the cartridge as much as necessary and always by hand This is because using a key the cartridge would be overly tightened 5 After the ca...

Page 96: ...this happen clean it immediately as it may cause a fire Never forget to switch off the engine before topping up Keep the engine away from fire Be sure to turn off the engine during daily and periodic...

Page 97: ...not use other types of fuel as their quality is not known or even lower and not even kerosene which having a limited cetane number can damage the engine The degree of fuel quality varies according to...

Page 98: ...he refrigerant if fully topped up before starting the engine lasts a day s work Therefore the coolant level must be checked regularly before each start up ATTENTION To avoid personal injury Do not sto...

Page 99: ...idly 6 2 13 3 2 Cooling liquid change 1 To discharge the coolant always open both drain valves and open the radiator cap at the same time Complete water discharge cannot be carried out if the radiator...

Page 100: ...and maintenance 1 Check to see if the coolant is absent or if any coolant leak is present 2 Check that the cooling air inlet or outlet is not blocked 3 Check that there is no dust or dirt between the...

Page 101: ...ment remove and replace the internal element 1 NOTE The internal element should not be removed when cleaning the external element The internal element is used to prevent the entry of dust into the eng...

Page 102: ...ust be of approximately 2 cm If the track sags and becomes too noisy as it moves it must be tightened as described below 1 Remove the guards 1 2 For correct track tension use a tensioning kit 2 not in...

Page 103: ...ABLE The grease normally used by the manufacturer is PAKELO Grease C 10 40 PAKELO BEARING EP GREASE NLGI2 BP GREASE LTX2 CASTROL LM2 SPEEROL APT2 SHELL ALVANIA GR R 2 ESSO BEACON 2 SMALL VALVES LITHIU...

Page 104: ...is forbidden to open the reducer for any operation not provided for by scheduled maintenance The manufacturer shall not be held responsible for any operations not included in scheduled maintenance tha...

Page 105: ...AC s r l 4 Loosen the tensioning valve 2 5 Remove the tensioning valve only when it is no longer under pressure 6 Using the nut supplied point A 7 Move the front wheel back by pressing on the track wi...

Page 106: ...idler wheel 3 To install the new track proceed as indicated in the previous points but in reverse order 4 The track is correctly tensioned by using the tensioning kit pumping grease until the pressur...

Page 107: ...maintenance and checks table 1 Move until the gear motor is in the condition in which the FILL cap is at the top and perpendicular to the DRAIN cap 2 To drain the oil a Unscrew the FILL cap b Unscrew...

Page 108: ...liability for damage to persons animals or things deriving from reuse of parts of the equipment for functions or assembly situations differing from the original ones Danger Machine decommissioning an...

Page 109: ...l polluting gases 7 3 Battery disposal Battery recycling is mandatory European Directive 2006 66 EC and recommended Cells and batteries even if fully discharged may still contain a considerable amount...

Page 110: ...PAGE 110 ALMAC s r l 8 ATTACHMENTS 8 1 Declaration of conformity FAC SIMILE...

Page 111: ...s Register is to record events concerning the life of the machine in detail Mandatory routine inspections INAIL ASL authorised bodies Maintenance and obligatory inspections to check the integrity and...

Page 112: ...PAGE 112 ALMAC s r l MANDATORY ROUTINE INSPECTIONS Date Observations Seal Signature...

Page 113: ...ecessary but should be made at least once a year when other operations are performed Type of inspection Description Visual and structural inspection Check the integrity of the anchors supports carpent...

Page 114: ...registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Hydraulic tank oil level inspection Date Observations Signatur...

Page 115: ...r 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check the operation of the maximum pressure valve Date Observations...

Page 116: ...ear 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Lead Crystal battery status verification ELC BI ENERGY VERSION Date Observa...

Page 117: ...ear 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Engine oil check EVO BI ENERGY VERSION Date Observations...

Page 118: ...8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check the operation of the differential switch of the 230V outlet Date...

Page 119: ...year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Daily registration is not necessary but should be made at least once a year when other operations are per...

Page 120: ...ar 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Daily registration is not necessary but should be made at least once a year when other op...

Page 121: ...but should be made at least once a year when other operations are performed Serious faults Date Description of fault Solution Spare parts used Description Code qty Serious faults Date Description of f...

Page 122: ...acteristics and that variations if any have been recorded in the register Seller s business name Seller Purchaser Copy to be spent to ALMAC S R L on the machine properties serial no year of manufactur...

Page 123: ...PAGE 123 ALMAC s r l 8 4 Hydraulic diagram See attachment 8 5 Wiring diagram See attachment...

Page 124: ...____________________________________________12 1 11 3 Cases that relieve the manufacturer from liability________________________12 2 SAFETY INFORMATION ________________________________________________...

Page 125: ..._51 3 6 PLATFORM OPERATION DEVICES WHICH ARE NOT PART OF THE SAFETY SYSTEM __________________52 4 INSTRUCTIONS FOR USE _________________________________________________54 4 1 PRELIMINARY OPERATIONS __...

Page 126: ...the maximum pressure valves _____________________80 6 2 7 Hydraulic filter replacement ____________________________________________81 6 2 7 1 Suction filters replacement ______________________________...

Page 127: ..._________________________110 8 2 REPORT REGISTER __________________________________________________________111 8 3 PROPERTY TRANSFERS _______________________________________________________122 123 8 5...

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ALMAC MULTI-LOADER 6.0, Translation Of Original Instructions

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