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ALMAC AlmaCrawler JIBBI 1250 EVO, Translation Of Original Instructions

The ALMAC AlmaCrawler JIBBI 1250 EVO is a powerful and versatile machine designed to easily navigate through any terrain. This comprehensive manual provides the "Translation Of Original Instructions" for effortless operation. Download the user manual for free at manualshive.com and unlock the full potential of this exceptional product.

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PAGE 231 

   

 

 

 

ALMAC s.r.l. 

 

3.9.7

 

Antenna angle control device (JIB) _______________________________________ 105

 

3.9.8

 

Platform balancing angle control device __________________________________ 106

 

3.9.9

 

Overload monitoring device  ____________________________________________ 107

 

3.9.10

 

Basket pin control device ____________________________________________ 108

 

3.9.11

 

Operator anti-crushing device (optional) _______________________________ 109

 

3.9.12

 

Platform anti-collision device (optional)  _______________________________ 110

 

3.9.13

 

Radio control presence device ________________________________________ 111

 

3.10

 

H

YDRAULIC SYSTEM SAFETY DEVICES

  _____________________________________________ 112

 

3.10.1

 

Hydraulic pressure limiting devices ____________________________________ 112

 

3.10.2

 

Hydraulic block safety devices ________________________________________ 113

 

3.11

 

B

LACKOUT SAFETY DEVICES

 ____________________________________________________ 115

 

3.11.1

 

230V external power source __________________________________________ 115

 

3.11.2

 

12V system ________________________________________________________ 116

 

4

 

INSTRUCTIONS FOR USE  ________________________________________________ 118

 

4.1

 

P

RELIMINARY OPERATIONS

  ____________________________________________________ 118

 

4.1.1

 

Suitability of the soil __________________________________________________ 118

 

4.1.2

 

Action of the wind ____________________________________________________ 120

 

4.2

 

A

CCESS TO THE PLATFORM

 ____________________________________________________ 122

 

4.3

 

C

ONSOLE FIXING IN THE BASKET

  ________________________________________________ 123

 

4.4

 

R

EMOVING THE BASKET

  ______________________________________________________ 124

 

4.5

 

C

HECKING THE FUEL LEVEL

 ____________________________________________________ 126

 

4.6

 

C

HECKING THE OIL LEVEL IN THE ENGINE

  __________________________________________ 127

 

4.7

 

M

ACHINE OPERATION

 ________________________________________________________ 128

 

4.7.1

 

Endothermic engine start-up via mobile push-button panel/ground control panel

 

128

 

4.7.2

 

Starting the electrical engine (if any) ____________________________________ 132

 

4.7.3

 

Selection of carriage movements (translation and extension of the carriage) ___ 133

 

4.7.4

 

Levelling of the slewing ring ____________________________________________ 140

 

4.7.5

 

Basket levelling_______________________________________________________ 144

 

4.7.6

 

Overhead movements __________________________________________________ 145

 

4.7.7

 

Manual warning buzzer ________________________________________________ 146

 

4.8

 

I

NDICATIONS DISPLAYED ON THE COUNTER IN THE GROUND CONTROL PANEL

 ___________________ 146

 

4.9

 

I

NDICATIONS AND ALARMS SHOWN ON THE CONSOLE DISPLAY

 _____________________________ 147

 

4.10

 

S

TOPPING THE MACHINE

 ______________________________________________________ 154

 

4.10.1

 

Normal stop  _______________________________________________________ 154

 

4.10.2

 

Emergency stop  ____________________________________________________ 155

 

5

 

EMERGENCY PROCEDURES_______________________________________________ 156

 

Summary of Contents for AlmaCrawler JIBBI 1250 EVO

Page 1: ...BI 1250 EVO Translation of original instructions Prior to commissioning the machine read carefully this Use and Maintenance Manual Note table of contents at the end of the manual Edition Date 00 01 10 2018 ...

Page 2: ...Version JIBBI 1250 EVO Note Some of the photos and illustrations may not refer specifically to the version of the machine in your possession but provide indications concerning the purpose for which they have been included RECIPIENTS OF THIS MANUAL User Maintenance technician Attention The servicing personnel must be properly trained and experienced Note CAREFULLY READ this manual before performing...

Page 3: ...h this manual refers but with a different serial number The information contained in this manual refers in particular to the equipment specified in MEWP identification data and to the related documentation 1 4 Manufacturer s identification data ALMAC S r l e mail info almac italia com Tel 39 0375 83 35 27 Fax 39 0375 78 43 50 VAT no and Tax Code 02559800350 Registered Office Operational Headquarte...

Page 4: ...PAGE 4 ALMAC s r l Identification plate Refer to the data on the identification plate for an exact identification of the MEWP ...

Page 5: ...ng speed km h mph 2 5 1 55 Maximum speed with platform lifted km h mph 0 4 0 25 Overall weight Kg lbs 2850 6283 Max wind force m s mph 12 5 27 9 Starter battery voltage and capacity V Ah 12 54 Weight of starter battery Kg lbs 17 37 5 Sound power LwA dBA 104 Sound level at operator position Lp indoor industrial environment dBA 84 5 2 6 Sound level at operator position Lp outdoor environment on asph...

Page 6: ...anchorage points Proactive levelling system Electric start in basket Dynamic levelling system of the machine Electronic control of the extension of the carriage extension cylinders Electronic control of the frame inclination Electronic control of the column inclination Electronic control of the boom inclination Electronic control of the outreach extension Electronic control of the antenna inclinat...

Page 7: ...V 50 Hz IEC Size 90 Electric engine Specifications 110V 50hZ Dry weight 14 kg 30 8 lbs Installed power 1 85 kW Torque 10 2 Nm Rpm 1400 Power supply 110 V 50 Hz IEC Size 90 Electric engine Specifications 110V 230V 50hZ Dry weight 14 kg 30 8 lbs Installed power 1 85 Kw 110V 2 2 Kw 230V Torque 10 2 Nm Rpm 1400 Power supply 110 V 230 V 50 Hz IEC Size 90 ...

Page 8: ...r l 1 7 Dimensions in transport configuration Below are the configurations that the MEWP may assume in the transport conditions Maximum height in transport configuration F C E H G A B I C D F 7 0 7 0 2 0 7 5 L M S 0mm ...

Page 9: ...k configuration with basket dismantled F m ft 1 15 3 77 Height of track G mm in 350 13 77 Width of crawler H mm in 250 9 84 Maximum height I m ft 1 99 6 52 Maximum pedestrian floor height in transport condition L m ft 1 62 5 31 Maximum work height in transport condition M m ft 3 62 11 87 1 8 Angles and characteristic dimensions of the platform By controlling these variables by means of an electron...

Page 10: ...Carriage lateral inclination angle G 15 15 Right tracked undercarriage H Left tracked undercarriage I 1 9 Platform work performance Work configuration with tracks completely extended Maximum height and maximum boom Non permitted translation Characteristic dimensions Maximum work height A m ft 12 39 37 Min height of floor surface B m ft 10 32 8 Maximum outreach with 230Kg in basket C m ft 5 3 17 38...

Page 11: ... permitted Characteristic dimensions Maximum work height from 170Kg to 230Kg in basket A m ft 6 4 20 99 Maximum outreach from 170Kg to 230Kg in basket B m ft 4 5 14 76 Maximum work height from 80Kg to 170Kg in basket C m ft 8 2 26 9 Maximum outreach from 80Kg to 170Kg in basket D m ft 5 3 17 38 7 5 A B C D 7 0 7 0 ...

Page 12: ...n only permitted with boom extension fully retracted maximum load permitted in the basket 140Kg 308 65 lbs Characteristic dimensions Maximum work height A m ft 8 9 29 19 Maximum work outreach B m ft 6 19 68 Maximum work height C m ft 8 2 26 9 Maximum work outreach D m ft 5 3 17 38 Work configuration with both the tracks not completely extended Maximum height and maximum boom 1 5 1 5 1 5 1 5 7 0 A ...

Page 13: ...imum load permitted in basket 140Kg Characteristic dimensions Maximum work height C m ft 8 2 26 9 Maximum work outreach D m ft 5 3 17 38 Work configuration with at least one track not completely extended Maximum ground inclination C D 7 0 2 5 5 2 ...

Page 14: ...tween 5 and 15 4 Extension of the right track or all extended or not all extended 5 Extension of the right track or all extended or not all extended Depending on these input data the maximum rotation angle of the bearing relative to the centred column condition is determined The maximum rotation angle of the slewing ring is determined by the enabling of working sectors whose limit angles are fixed...

Page 15: ...depending on the angle of rotation of the column and on the previous entry conditions the working diagram can be determined It is also possible again for the entry conditions that a diagram cannot be taken in a complete way but is limited to the maximum angle of lifting of the boom or to movement of the Jib 2 2 ...

Page 16: ...between 5 and 15 Three diagrams are shown for loads of between 0 80Kg 0 176 4 lbs 110 140Kg 242 5 308 64 lbs 200 230Kg 440 9 507 06 lbs Sectors 1 2 6 7 Characteristic dimensions Maximum work height A m ft 12 3 40 35 Maximum outreach with 230Kg in basket B m ft 5 3 17 38 Maximum outreach with 140Kg in basket C m ft 6 1 20 01 Maximum outreach with 80Kg in basket D m ft 7 22 96 A B 5 1 5 D C ...

Page 17: ...bs in basket A m ft 12 1 39 69 Maximum work height with 230Kg 507 06 lbs in basket B m ft 12 39 37 Maximum outreach with 230Kg 507 06 lbs in basket C m ft 5 16 4 Maximum outreach with 140Kg 308 64 lbs in basket D m ft 5 7 18 7 Maximum outreach with 80Kg 176 37 lbs in basket E m ft 6 6 21 65 5 1 5 A D E B C ...

Page 18: ...200 230Kg 440 9 507 06 lbs Sectors 1 2 6 7 Characteristic dimensions Maximum work height with 140Kg 308 64 lbs in basket A m ft 12 3 40 35 Maximum work height with 230Kg 507 06 lbs in basket B m ft 11 1 36 41 Maximum outreach with 230Kg 507 06 lbs in basket C m ft 5 3 17 38 Maximum outreach with 140Kg 308 64 lbs in basket D m ft 5 3 17 38 Maximum outreach with 80Kg 176 37 lbs in basket E m ft 6 1 ...

Page 19: ...in basket A m ft 12 2 40 02 Maximum work height with 230Kg 507 06 lbs in basket B m ft 11 36 09 Maximum outreach with 230Kg 507 06 lbs in basket C m ft 4 5 14 76 Maximum outreach with 140Kg 308 64 lbs in basket D m ft 5 3 17 38 Maximum outreach with 80Kg 176 37 lbs in basket E m ft 6 1 20 01 A D E 1 5 1 5 C B ...

Page 20: ...07 06 lbs Sectors 1 2 6 7 Characteristic dimensions Maximum work height with 140Kg 308 64 lbs in basket A m ft 12 39 37 Maximum work height with 230Kg 507 06 lbs in basket B m ft 11 5 37 72 Maximum outreach with 230Kg 507 06 lbs in basket C m ft 5 3 17 38 Maximum outreach with 140Kg 308 64 lbs in basket D m ft 6 1 20 01 Maximum outreach with 80Kg 176 37 lbs in basket E m ft 7 22 96 Maximum boom li...

Page 21: ...2 39 37 Maximum work height with 230Kg 507 06 lbs in basket B m ft 10 8 35 43 Maximum outreach with 230Kg 507 06 lbs in basket C m ft 5 16 4 Maximum outreach with 140Kg 308 64 lbs in basket D m ft 5 7 18 7 Maximum outreach with 80Kg 176 37 lbs in basket E m ft 6 7 21 98 Maximum boom lifting angle F 75 A D E 1 5 F 5 B C ...

Page 22: ...ensions Maximum work height with 140Kg 308 64 lbs in basket A m ft 12 39 37 Maximum outreach with 140Kg 308 64 lbs in basket B m ft 5 7 18 7 Maximum outreach with 80Kg 176 37 lbs in basket C m ft 6 7 21 98 Maximum boom lifting angle D 75 1 5 C 5 D A B ...

Page 23: ...teristic dimensions Maximum work height with 80Kg 176 36 lbs in basket A m ft 12 39 37 Maximum work height with 140Kg 308 64 lbs in basket B m ft 11 5 37 72 Maximum work height with 230Kg 507 06 lbs in basket C m ft 10 32 8 Maximum outreach with 230Kg 507 06 lbs in basket D m ft 5 3 17 38 Maximum outreach with 140Kg 308 64 lbs in basket D m ft 5 3 17 38 Maximum outreach with 80Kg 176 36 lbs in bas...

Page 24: ... 308 64 lbs in basket B m ft 11 5 37 72 Maximum work height with 230Kg 507 06 lbs in basket C m ft 10 32 80 Maximum outreach with 230Kg 507 06 lbs in basket D m ft 4 5 14 76 Maximum outreach with 140Kg 308 64 lbs in basket E m ft 5 3 17 38 Maximum outreach with 80Kg 176 37 lbs in basket F m ft 6 1 20 01 Maximum boom lifting angle G 75 15 B E A F G D C 1 5 ...

Page 25: ... 176 37 lbs in basket A m ft 12 1 39 7 Maximum work height with 140Kg 308 64 lbs in basket B m ft 11 5 37 72 Maximum outreach with 140Kg 308 64 lbs in basket C m ft 5 3 17 38 Maximum outreach with 80Kg 176 37 lbs in basket D m ft 6 1 20 01 Maximum boom lifting angle E 75 1 5 C A D E 1 5 B ...

Page 26: ...Kg 0 374 78 lbs and 170 230Kg 374 78 507 06 lbs Sectors 1 2 6 7 Characteristic dimensions Maximum work height with more than 170Kg 374 78 lbs in basket A m ft 6 7 21 98 Maximum outreach with more than 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 5 27 89 Maximum outreach with...

Page 27: ... 6 5 21 32 Maximum outreach with more than 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 3 27 23 Maximum outreach with 170Kg 374 78 lbs in basket E m ft 5 3 17 38 Maximum boom lifting angle F 70 D E 5 5 C F F B A ...

Page 28: ... 6 7 Characteristic dimensions Maximum work height with more than 170Kg 374 78 lbs in basket A m ft 6 7 21 98 Maximum outreach with more than 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 5 27 89 Maximum outreach with 170Kg 374 78 lbs in basket E m ft 5 3 17 38 Maximum boom l...

Page 29: ...ore than 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 4 27 56 Maximum outreach with 170Kg 374 78 lbs in basket E m ft 5 16 4 Maximum outreach with 140Kg 308 64 lbs in basket F m ft 5 3 17 38 Maximum boom lifting angle G 70 1 5 1 5 D E F C G G B A ...

Page 30: ...7 Characteristic dimensions Maximum work height with more than 170Kg 374 78 lbs in basket A m ft 6 6 21 65 Maximum outreach with more than 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 4 27 55 Maximum outreach with 170Kg 374 78 lbs in basket E m ft 5 3 17 38 Maximum boom lift...

Page 31: ... 21 32 Maximum outreach with more than 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 3 27 23 Maximum outreach with 170Kg 374 78 lbs in basket E m ft 5 3 17 38 Maximum boom lifting angle F 70 D E 5 5 C F F B A ...

Page 32: ... r l Sectors 4 9 Characteristic dimensions Maximum work height with 140Kg 308 64 lbs in basket A m ft 8 3 27 23 Maximum outreach with 140Kg 308 64 lbs in basket B m ft 5 3 17 38 Maximum boom lifting angle C 70 A B 5 C ...

Page 33: ... 6 7 Characteristic dimensions Maximum work height with more than 170Kg 374 78 lbs in basket A m ft 6 6 21 65 Maximum outreach with more than 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 4 27 56 Maximum outreach with 170Kg 374 78 lbs in basket E m ft 5 3 17 38 Maximum boom l...

Page 34: ...han 170Kg 374 78 lbs in basket B m ft 4 5 14 76 JIB opening limit with more than 170Kg 374 78 lbs in basket C 75 Maximum work height with 170Kg 374 78 lbs in basket D m ft 8 4 27 56 Maximum outreach with 170Kg 374 78 lbs in basket E m ft 5 16 4 Maximum outreach with 140Kg 308 64 lbs in basket F m ft 5 3 17 38 Maximum boom lifting angle G 70 1 5 1 5 D E F C G G B A ...

Page 35: ...r l Sectors 4 9 Characteristic dimensions Maximum work height with 140Kg 308 64 lbs in basket A m ft 8 4 27 56 Maximum outreach with 140Kg 308 64 lbs in basket B m ft 5 3 17 38 Maximum boom lifting angle C 70 1 5 A B C ...

Page 36: ...308 64 lbs The maximum lateral inclination of the carriage is 2 the longitudinal inclination is 5 Beyond these inclinations it is not permitted to open the aerial part beyond the transport condition Sectors 1 6 Characteristic dimensions Maximum work height with 140Kg 308 64 lbs in basket A m ft 8 3 27 23 Maximum outreach with 140Kg 308 64 lbs in basket B m ft 5 3 17 38 Maximum boom lifting angle C...

Page 37: ...on of the carriage is 2 the longitudinal inclination is 5 Beyond these inclinations it is not permitted to open the aerial part beyond the transport condition Translation is only permitted if the boom extension is completely retracted Sectors 1 2 3 6 Characteristic dimensions Maximum work height with 140Kg 308 64 lbs in basket A m ft 8 3 27 23 Maximum outreach with 140Kg 308 64 lbs in basket B m f...

Page 38: ...The machine automatically reduces work performance as the inclination of the ground increases In particular there is a reduction in performance if the machine is positioned on a longitudinal slope with a value of between 5 and 15 with respect to the case where this slope is between 15 and 5 Therefore to take slopes greater than 5 it is advisable to position the machine as shown in figure B This wi...

Page 39: ... that only the outreach retraction has been enabled To reach the work position at height it is advisable after having rotated the column in the desired direction to perform the following sequence of movements 1 Raise the telescopic boom in the direction of the position to be reached 2 Extend the telescopic boom To bring the machine back into transport condition it is advisable to perform the follo...

Page 40: ...PAGE 40 ALMAC s r l 1 2 3 1 2 3 ...

Page 41: ...orkshops authorised by ALMAC S r l and only when the Customer is up to date with the payments The Customer will not be entitled to work under guarantee unless he consigns the equipment for repair within 30 days from the date of the first complaint to be made in writing With the exception of fraud or gross negligence ALMAC S r l is relieved of all liability towards the Customer for damage deriving ...

Page 42: ...Specify the serial number of the machine given on the relative identification plate when requesting a new copy of the manual The manufacturer undertakes to provide a new copy Note When selling used equipment this manual and the related attachments must be handed and the manufacturer must be informed as regards the new owner see Appendix 3 Transfer of Ownership Read carefully Chapter 1 General Info...

Page 43: ...e to control from the push button panel only translation of the machine but only if the load in the basket is less than 20Kg 44 09 lbs In the radio version it is possible to control the machine from the ground but only if the load in the basket is less than 20Kg 44 09 lbs The electronic control of the machine will automatically prevent use of the panel when the load exceeds 20Kg 44 09 lbs If there...

Page 44: ...ively from the console located in the basket The controls on the ground on the rear side are for EMERGENCY use or MAINTENANCE by qualified personnel Attention The control panel can be dismantled and can only be used outside the platform by the operator to use the platform exclusively in the TRANSPORT position It is forbidden to use the machine beyond the transport conditions with the ground contro...

Page 45: ...established formalities Attached are a few EXAMPLES of Notice of commissioning and Request for routine inspection Users should check them each time in the www inail it portal according to the installation site in question 2 2 Fitness of the personnel The operators in charge of using the machine must be properly trained informed instructed on how to use the machine in safe conditions and must posse...

Page 46: ...g sign plates are affixed to the machine Identification Instructions Obligation prohibition Attention Danger Maximum inclinations Work diagram 2 3 1 Instruction plates work diagram obligation maximum inclinations danger prohibitions and attention ...

Page 47: ...PAGE 47 ALMAC s r l ...

Page 48: ...s possible and the tracks completely extended to stay safe is 25 There is no electronic control for this condition which is at the discretion of the operator Lateral inclination of the ground with a narrow track The maximum lateral inclination of the ground with a narrow track configuration to stay safe is 15 There is no electronic control for this condition which is at the discretion of the opera...

Page 49: ... the operator The basket must without a load and the machine must be in the transport condition Attention The plates are affixed to the machine for the purpose of helping the operator and or warning them of the risks to which they may be exposed when using the machine In no way does the information on the plates substitute this Manual which is the only reference document containing complete inform...

Page 50: ...into openings that could move and cut or between moving parts PROHIBITION Means that it is forbidden to use water at high pressure on these surfaces PROHIBITION Means that it is forbidden to climb onto the parts indicated by this symbol SIGNAL Pay attention to moving parts OBLIGATION This symbol obliges the use of belts on board the basket and identifies the relevant attachment points OBLIGATION T...

Page 51: ...nd efficient Do not use the platform in places where there is a risk of explosion or fire outbreaks Do not use water jets or high pressure washers to wash the platform The operator on the platform according to the current accident prevention regulations must use a protective HELMET and connect the appropriate SAFETY HARNESS secured to the support of the basket The operator on the ground must also ...

Page 52: ...acle or danger in case of descent of the platform Ensure and if necessary prevent persons from standing in the area below the platform work area Before getting into the basket ensure horizontality of the same correct the balance using the appropriate controls An operator must not accept operational responsibilities until adequate training has been given to them by authorised and competent personne...

Page 53: ...work load for which the platform has been designed and includes the weight of the operators and the tools used for their specific tasks see identification plates If the boom or platform is caught so that one of the tracks is raised off the ground all personnel must be removed from the basket before starting to free the machine If necessary use other equipment for the evacuation of personnel The op...

Page 54: ... to its specific work site The machine can be loaded onto the vehicle in three different ways 1 Lift the machine using a suitable forklift truck using the tubular structures welded directly to the main frame see photo below Attention The maximum weight of the machine in the heaviest configuration is 2900Kg Attention During this operation the basket must be empty ...

Page 55: ... platform translation commands with the platform in transport configuration the operator can move the machine by driving it directly on the transport vehicle In this case make sure that the ramp gradient is within the grade ability indicated in the PERFORMANCE data and that the bearing capacity of the chutes is appropriate to the weight of the machine When the machine is in the transport condition...

Page 56: ... to remain at a safe distance from the machine Attention Crushing hazard Function 1 optional The machine has an advanced traction control function which is used to advance and steer via the action on the right joystick only It is advisable to use this mode of operation with the platform in the maximum track configuration after alignment with the ramps To activate it simply press the button 11 of t...

Page 57: ...adio version the machine control system prevents the aerial part of the machine from being raised beyond the transport conditions if the radio control is not placed in the basket in the appropriate housing If the radio control is not placed in its housing but the platform load is less than 20Kg it is in any case possible to lift the aerial part beyond the transport conditions In this case the indi...

Page 58: ...h of the spiral cable 2 6 Anchoring the machine on the means of transport Use the appropriate points to secure the machine to the transport vehicle see photo below Attention Do not excessively tighten the fixing straps to avoid damaging the machine structure Attention Before carrying out transportation make sure that the telescopic boom is COMPLETELY LOWERED and the extension is retracted The JIB ...

Page 59: ...2 ft B 3 04 m 9 97 ft Normally the JIB is free to close up to 85 It is possible to re close the JIB completely 95 with the following procedure 1 Re close the JIB to 85 and wait for the movement to stop 2 Release the JIB closing command and operate it again waiting at least 6 seconds 3 The JIB will completely close again Attention With the JIB retracted at 95 it is PROHIBITED to rotate the column c...

Page 60: ...lts or ferrules are loose or missing Make sure that all the Seeger safety rings are present and correctly in place with their washers Check that all the pins and pin clamps are correctly positioned and fixed in their seats Check that the steel structure is not deformed Make sure there are no cracks in the welds damage or abnormal wear Check that there are no signs of rust in the steel structure An...

Page 61: ...ng the machine In this case always proceed perpendicularly to the obstacles If you must drive up a slope do not change direction when the ground changes from flat to sloping If this is absolutely necessary perform the manoeuvre gradually Do not drive along the edge of slopes or over uneven ground with one track horizontal and the other slanting or partially raised 10 as this will damage the tracks...

Page 62: ...he floor Avoid smooth slippery and or icy surfaces and those covered with sand they could cause a risk of sliding or tipping during levelling Attention During movement with ELECTRICAL POWER be careful of the connection cable in order to avoid dangerously crushing the cable 2 9 2 Translation with machine in transport configuration The instructions provided in chapter 2 3 1 must be observed ...

Page 63: ...nd the transport condition transfer at height enabled Light off Translation not enabled During elevation the inclination of the fifth wheel level is always controlled and the translation stops if this inclination exceeds the value of 1 The fifth wheel level can be automatically levelled if the selector 5 in the control panel is positioned on Dynamic and proactive levelling ON simply by releasing t...

Page 64: ...It is strictly forbidden to tackle in translation Slope changes curbs dips holes or bumps with the machine not in transport configuration Attention It is the operator s complete responsibility to verify the suitability of the ground over which they must travel ...

Page 65: ...ongitudinal Activate the boom lifting control make sure that the system automatically reaches the horizontal fifth wheel level With the platform in transport configuration position the machine with the slewing ring rotation plane inclined to the horizontal with a value greater than 0 5 on the longitudinal and on the side Activate the boom lifting control make sure that the system automatically rea...

Page 66: ...resent in the radio version check that the engine both endothermic and electric is switched off and that no function is permitted Release the mushroom shaped button after this test Operate the warning buzzer and make sure it works Check the operation of the buzzer when the drive function is activated Verify with machine in translation and platform in transport position that releasing the Joystick ...

Page 67: ...ed to the pre arranged hooking point in the basket by means of connectors 3 EN 362 having a suitable shape and dimensions Once in the basket hook the carabiner to one of the attachment points indicated with the appropriate symbol Then adjust the cord so that it remains as short as possible in order to keep the operator inside the basket Attention This device is not to be considered a fall protecti...

Page 68: ...PAGE 68 ALMAC s r l 3 DESCRIPTION OF THE MACHINE 3 1 Machine orientation FRONT SIDE REAR SIDE LEFT SIDE RIGHT SIDE ...

Page 69: ...fer slightly from the model owned 1 Lower frame 2 Left track 3 Right track 4 Column 5 Ballast 6 Boom 7 First outreach 8 Second outreach 9 JIB 10 Basket 11 Boom extension cylinder 12 Rotation slewing ring and hydraulic motor 13 Control console 14 Platform rotation actuator 15 230V outlet ...

Page 70: ...ing cylinder 18 JIB lifting cylinder 19 Slave balancing cylinder 20 Fuel tank 21 Oil tank 22 Ground control electrical panel 23 12V starter battery 24 Differential magnetothermal switches electrical panel 25 Left track widening cylinder 26 Side levelling cylinder ...

Page 71: ...lling upper joint 29 Basket support and balancing joint 30 Right track widening cylinder 31 Longitudinal levelling cylinder 32 Endothermic engine 33 Electric motor if present 34 Overhead movements distributor 35 Hand pump 36 Ground movements distributor ...

Page 72: ...ipped with a mobile control push button panel console which allows for normal operation on the platform The console can be located in the dedicated metal support attached to the railing of the platform or removed and held by the operator The metal support can also be removed by unscrewing the relevant rear knob ...

Page 73: ...radio control it is fixed and cannot be removed The push button panel can also be disconnected from the spiral cable by unscrewing the ferrule indicated with A Attention Do not touch ferrule B if ferrule B is turned the wires inside the connector will be damaged Attention For all operations that require lifting of the basket above the transport height the console and the operator must be inside th...

Page 74: ...PAGE 74 ALMAC s r l ...

Page 75: ...lectric motor switches off 5 Selector Activation Deactivation of Dynamic Levelling and Proactive Levelling To activate Dynamic Levelling turn the selector to ON To deactivate the Dynamic Levelling turn the selector to OFF To activate Proactive Levelling turn the selector to ON To deactivate Proactive Levelling turn the selector to OFF With the selector ON the automatic boom ascent between 0 and 5 ...

Page 76: ...st drive activation Press and release to activate the Booster Optional mode translation control command with the right Joystick only 12 Safety key KEY Safety key for console activation Insert the supplied key to activate the console If the key is not inserted the console cannot be activated The key is encrypted so use only the key provided otherwise the console cannot be used 13 Button START Ignit...

Page 77: ...PAGE 77 ALMAC s r l 3 3 2 Radio mobile control push button panel if present ...

Page 78: ...lectric motor switches off 5 Selector Activation Deactivation of Dynamic Levelling and Proactive Levelling To activate Dynamic Levelling turn the selector to ON To deactivate the Dynamic Levelling turn the selector to OFF To activate Proactive Levelling turn the selector to ON To deactivate Proactive Levelling turn the selector to OFF With the selector ON the automatic boom ascent between 0 and 5 ...

Page 79: ... is not inserted the console cannot be activated The key is encrypted so use only the key provided otherwise the console cannot be used 13 Button START Ignition of machine and console 1 Press the button to access the radio control after releasing the emergency mushroom 2 Press the button again to activate reception Radio console with machine in this way the platform electrical system is activated ...

Page 80: ...PAGE 80 ALMAC s r l 3 3 3 Push button panel display cable version and radio version ...

Page 81: ...ements enabled will only be With the cable push button panel supporting the basket Limited to the transport condition With the radio push button panel Free if there is no load on the support otherwise limited to the transport condition 8 LED light Winch mode Fixed green LED The winch movements are enabled Green LED flashing When the winch is not present and the basket is not present the movements ...

Page 82: ... the fifth wheel level above 4 it is only permitted to retract with the aerial part Flashing red LED with machine over the transport conditions but lower than the maximum translation height The fifth wheel level tilt is greater than 1 the pro active levelling function is permitted Led off the fifth wheel level is levelled all aerial movements are permitted 12 LED light Outreach alarm Fixed red LED...

Page 83: ...dicator BOOSTER OFF Booster not active Anti collision Indicator Green indicator ANTI COLLISION ON Anti collision sensors active Red indicator ANTI COLLISION OFF Anti collision sensors deactivated Machine status indicator Green indicator Machine Status Machine enabled for work Red indicator Errors Status Presence of errors in memory Fuel Level Booster Anti collision Work Status Home Errors List Dia...

Page 84: ...according to the position of the unlevelling right left If the machine is unlevelled both laterally and longitudinally two red lights will come on Note These conditions if they limit the movements will also be highlighted in the alarms box Limit outreach indicator It updates in real time the maximum distance that the operator can reach with respect to the centre of the slewing ring according to th...

Page 85: ...is not present the movement is not enabled In the transport condition it is possible to extend the tracks In the transport condition and with column centred it is possible to retract the tracks Movements of the aerial part of the machine If the arrow is blue the movement is enabled If the arrow is not present the movement is not enabled If the arrow is red it indicates the first movement to be per...

Page 86: ...nt not functioning from the system a generic alarm text SENSOR ERROR will appear on the display on the main screen All the alarms present at the time are described in detail on the Error List page that can be selected using the key 3 above the display Back Errors List No error Fault log ...

Page 87: ...mic engine Low engine oil pressure Water temperature too high Error list concerning the electronic system of the machine Starter battery voltage lower than 9V Starter battery voltage higher than 16V Internal error in the ECU EPROM memory CAN network communication error No signal from the console No signal from BASKET ECU Error list regarding the sensors on the machine Redundancy error on chassis a...

Page 88: ...1 No signal from boom angle sensor 2 Redundancy error on Jib angle sensor No signal from Jib angle sensor 1 No signal from Jib angle sensor 2 Redundancy error on basket angle sensor No signal from Basket angle sensor 1 No signal from Basket angle sensor 2 Anticollision sensor UP not working Anticollision sensor FRONT not working Anticollision sensor DOWN not working Redundancy error on basket load...

Page 89: ...ote Selector H6 L6 stuck on remote Selector D12 stuck on remote Pedal Error Pressed in Booting Up Error list regarding the carriage extension block valves Left extension valve failure Right extension valve failure 3 3 3 4 Diagnostics Diagram To display the Diagnostic page press the button 4 above the display ...

Page 90: ...ge it is also possible to see if the various anti collision sensors are active These sensors can be deactivated temporarily by selecting them using the Up and Down keys and by pressing the Change key Boom Angle Jib Angle Negative Base Rotation Positive Base Rotation Telescopic Extension Lateral Inclination Longitudinal Inclination Basket Inclination X Basket Inclination Y Chassis Inclination X Cha...

Page 91: ... again the sensors will be reactivated automatically 3 3 3 5 Service Screen To display the Service page press the button 5 above the display In this window it is possible to view all the information on the machine Back Service Software Version 110V 230V electric engine work hours Number of overloads detected in the basket Maximum overload detected 1_1_0 9 9 2 253 Hours Num Kg Safety Devices Bypass...

Page 92: ...er the safety functions Bypass button has been selected and how many times it has been used 3 3 3 6 Languages Screen To display the Languages page press the button 6 above the display In this window it is possible to set the language automatically all the screens will be translated according to the selected language Home Select Up Down Current ITALIANO ENGLISH ITALIANO DEUTSCH FRANCAIS ESPANOL ...

Page 93: ...of the ground controls is prevented by automatic selection made via the key 1 Turning the latter to the position RIGHT 1B basket controls automatically disables the ground control console selecting the opposite side LEFT 1A ground controls automatically disables the control console in the basket No Identification Function and Status Description of the function 1 Key selector Selector for machine o...

Page 94: ...hat the platform is not installed nor the winch 6 Connector Push button panel cable connector Connecting the cable of the push button panel it is possible to control translation by means of the Joysticks The translation in addition to the transport condition is only permitted if there is no load in the basket Connector for radio power supply only if the machine is equipped with radio control 7 LED...

Page 95: ...t is rotated to the right By moving the selector down and holding it in position the basket is rotated to the left 14 Selector Basket balancing By moving the selector upwards and keeping it in position the basket is manually balanced By moving the selector downwards and keeping it in position the basket is manually balanced 15 Display Display Electronic hour meter which displays the operating hour...

Page 96: ...ble to use the machine without interrupting work The receiver of the radio control is also fixed on the same support In the receiver there are a number of lights that indicate its operating status Refer to the radio control manual 3 5 Storage compartment On the external side of the platform there is a compartment that can be opened manually in which are contained This Use and Maintenance Manual Sp...

Page 97: ...vely within the transport condition Pedal pressed All movements are enabled Attention Do not step on or place weight on the external protection of the pedal In case of breakage of the part replace it as soon as possible 3 7 Air Water connection The air water connection is a connection that allows the use of these two elements in the basket using the appropriate equipment Installation procedure Con...

Page 98: ...afety devices Attention Periodically verify that the safety devices are operating correctly During work the operator must be able to assess recognize and avoid all dangers and must immediately inform the persons in charge of any faults in the safety devices so that they can be inspected and restored to their original conditions of safety and reliability Attention DO NOT TAMPER WITH AND DO NOT CHAN...

Page 99: ...ixed two magnetostrictive sensors in Can Bus that constantly transmit the extension of the cylinders for widening of the carriage to the electronic control unit The sensor is redundant thus consisting of two separate sensors The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 100: ...antly communicates the inclination measured to the electronic control unit The angle sensor is redundant thus consisting of two separate sensors and the X and Y inclination axes of the machine are monitored lateral and longitudinal The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 101: ... constantly transmits the measured inclination to the electronic control unit The angle sensor is redundant thus consisting of two separate sensors and the X and Y inclination axes of the machine are monitored lateral and longitudinal The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 102: ...ing ring is an absolute encoder in Can Bus that constantly transmits the measured rotation to the electronic control unit The sensor is redundant thus consisting of two separate sensors The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 103: ... and constantly transmits the measured inclination to the electronic control unit The angle sensor is redundant thus consisting of two separate sensors and the X and Y inclination axes of the machine are monitored lateral and longitudinal The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 104: ... exit movement of the first extension with respect to the boom The sensor is in Can Bus and constantly transmits the measured extension to the electronic control unit The sensor is redundant thus consisting of two separate sensors The signals of the two sensors are constantly compared with each other to assess their consistency The case in which the wire is cut is also diagnosed ...

Page 105: ... which constantly transmits the measured inclination to the electronic control unit The angle sensor is redundant thus consisting of two separate sensors and the X and Y inclination axes of the machine are monitored lateral and longitudinal The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 106: ...constantly transmits the measured inclination to the electronic control unit The angle sensor is redundant thus consisting of two separate sensors and the X and Y inclination axes of the machine are monitored lateral and longitudinal The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 107: ... detects the weight inside the basket If the maximum load limit is exceeded all movements are blocked To obtain the commands again it is necessary to discharge the excess weight The sensor is redundant thus consisting of two separate sensors The signals of the two sensors are constantly compared with each other to assess their consistency ...

Page 108: ...PAGE 108 ALMAC s r l 3 9 10 Basket pin control device An ultrasound sensor is positioned under the basket which detects the presence and correct locking of the support pin of the platform itself ...

Page 109: ...sket The device detects any obstacles that are encountered during lifting If it reaches a minimum distance of 1 5 meters from the object an acoustic signal will be emitted and the following indication will appear on the display COLLISION UP At this point the operator must decide whether to continue the manoeuvre or to proceed otherwise ...

Page 110: ...The two anti collision devices detect any obstacle encountered during the movements If the minimum distance of 0 8mt 2 62ft is reached from the object an acoustic signal will be emitted and the following indication will appear on the display COLLISION DOWN or COLLISION FRONT according to which sensor detects the obstacle At this point the operator must decide whether to continue the manoeuvre or t...

Page 111: ... Radio control positioned in the console support and detected by the sensor All movements are enabled Radio control not positioned in the console support with load present in the basket Overhead movements and transfer only permitted if the machine is in transport configuration Radio control not positioned in the console support and discharge basket All movements are enabled 2 Selector 1 in positio...

Page 112: ...AC S r l At the testing phase In the figure below it is possible to see the hydraulic column block 1 2 and the hydraulic carriage block 3 4 with the respective limiting valves Hydraulic column block Hydraulic carriage block The pressure relief valve 1 is calibrated to 180 bar 2610 psi The pressure relief valve 2 is calibrated to 120 bar 1740 psi Pressure relief valves 3 4 are calibrated to 200 bar...

Page 113: ...ents of the aerial part or of the tracks with consequent overturning of the platform or crushing of the operators These solenoid valves can only be operated by qualified technicians for diagnostic or maintenance requirements of the machine Solenoid valves 1 EV9 and 2 EV10 These solenoid valves allow the exchange between the movements of the carriage translation and levelling and the movements of t...

Page 114: ...he machine If the solenoid valves 1 EV9 and 2 EV10 are manually bypassed the machine can be moved by simply pressing or pulling the manually operated part of the valve with the engine running Pressing valve 5 controls translation of the left track in the direction indicated by the arrow If the valve is pulled the movement is in the opposite direction If valve 6 is pressed the right hand track is m...

Page 115: ...nd Differential magnetothermal switch 1 To access the device unscrew the appropriate knobs on the casing itself by removing the transparent protection panel using the side knobs 3 and open the cover of the electrical box When finished replace the guard that was previously removed and thoroughly tighten the knobs The current socket in the basket is also protected by a magnetothermic switch 2 and ca...

Page 116: ...ysically disconnects the 12V power line coming from the battery and powers the various users It is recommended to operate this device at the end of the work day to prevent draining the batteries Inside the motor casing there are also safety fuses to protect 12V powered electrical equipment 150 A fuse ...

Page 117: ...PAGE 117 ALMAC s r l 12V system fuse To determine the function of each individual fuse refer to the wiring diagram ...

Page 118: ...he utmost care and at the same time as each other There are no acceptable values for one factor that can exclude the risk of slipping if the other is extremely unfavourable Ground that is almost flat may not be fit if its surface is icy On the other hand a surface with high adhesion may not be fit if it slopes too steeply The ideal condition for stability of the platform is represented by flat and...

Page 119: ...ust all be resting on the ground If even one of them is not in contact with the ground the stabiliser area will be reduced and consequently the platform will be unstable and there will be the risk of overturning Attention Other fundamental indications for safety of the operator regarding the suitability of the land on which to use the machine are provided in the following chapters of the manual Ch...

Page 120: ... 29 3 Light wind 17 28 4 8 Leaves and thin branches move Flags are raised The wind lifts dust and leaves Branches move 21 60 6 0 4 Moderate wind 24 12 6 7 28 80 8 0 3 Nearing strong wind 29 36 5 Fresh wind 31 68 8 8 Small bushes begin to move and turn On the sea foaming wave crests are evident 36 00 10 0 4 Strong wind 36 50 6 Strong wind 38 52 10 7 Large branches start to move 43 20 12 0 7 Very st...

Page 121: ... to a value greater than 6 on the Beaufort scale For values between 4 and 6 of the scale always pay the utmost attention Attention While descending from the working position pay attention to possible obstacles beneath the platform to prevent the platform from overturning or from being damaged ...

Page 122: ...s the platform Raise the input rod 1 Using the uprights get on the platform 2 Lower the input rod 1 Connect the safety harness to the hooks in the basket 3 Attention Get into out of the basket with your eyes always facing the machine Attention It is PROHIBITED to lock the fall bar 1 in order to maintain access to the platform open Attention It is absolutely forbidden to work at height with the fal...

Page 123: ...sert the console inside the support and take the cord fitted with hook 3 Pass the cord underneath the display and fix the hook to the support in this way the movable console is locked Attention Fix the console following this procedure when Working on the platform The machine is transported with a vehicle ...

Page 124: ...r 3 and turning the knob 4 anti clockwise Carefully raise the platform and place it on the ground To connect the platform to the machine repeat the same sequence in reverse Platform disassembly may be necessary In case of transport with little available space on the vehicle In case of access through 1200mm wide entrances Use of the winch Note The platform can only be removed with the help of two p...

Page 125: ...identification plate of the machine plate located on the platform Attention It is absolutely forbidden to mount a platform that is different from the original Attention Before using the machine check that the basket has been correctly positioned in its support that the fixing pin is correctly interlocked and that the safety pin has been fixed ...

Page 126: ... fuel by means of the dedicated filler cap 3 The specific type of diesel fuel and sulphur content in ppm must comply with the applicable emission standards for the area in which the engine is being used It is strongly recommended to use fuel with a sulphur content below 0 1 1000 ppm Fuels with an EN590 or ASTM D975 specification are recommended For further information consult the use and maintenan...

Page 127: ...oil level before starting it or when more than 5 minutes have gone by after stopping it Pull out the oil level indicator clean it by wiping it and reinsert it Pull the oil level indicator out again and check For more information consult the use and maintenance manual of the engine ...

Page 128: ...raulic pumps use the ignition key on the ground controls The key switch functions 1 are CENTRAL POSITION Machine off electrical system not powered LEFT POSITION 1A Purple Ground controls are enabled and the push button panel in the basket is automatically disabled RIGHT POSITION 1B The push button panel in the basket is enabled and the ground controls are automatically disabled ...

Page 129: ...anel it is necessary to turn the key selector 1 on the Right side 1B Blue Then the control unit will begin to check the safety systems In the console the display 14 lights up and at the same time an intermittent acoustic signal will be activated Once the system check is completed the engine can be started via a remote console ...

Page 130: ... end of the 10 seconds an acoustic signal will sound this operation is used to activate the glow plugs before ignition of the petrol engine Activate the selector 4 upwards ON to start the engine Note After the first switch on if the machine is not turned off with the emergency button the machine can be restarted using only the selector 4 in the position ON otherwise it is always necessary to press...

Page 131: ... check is finished turn the selector 2 to the right OFF keeping it in position for 10 seconds In this way the glow plugs are activated When the 10 seconds have elapsed an acoustic signal will sound at this point turn the selector to the left ON If the machine is connected to an external power supply by means of an appropriate socket selecting ON will activate the electric motor if present Attentio...

Page 132: ... supply characteristics of the electrical network must be compared with the characteristics of the electrical engine installed Characteristics of the electrical power supply network Voltage 230 v 10 or 110 v 10 Frequency 50 Hz or 60 Hz Grounding line working and equipped with a differential circuit breaker Use an extension power cord with an appropriate section depending on its length Attention Th...

Page 133: ...r choose the selector 4 on the mobile console To start the electric motor via the control panel on the ground and therefore the hydraulic pumps it is necessary to act on the ignition key located on the ground controls this part is the same as that described in the paragraph Starting the combustion engine Once this phase is completed it is necessary to act only on the selector 2 Doing so will turn ...

Page 134: ... lever commands the respective track Right Lever Right Lever Left Lever Left Lever Move the lever forwards to drive the platform forwards Move the lever backwards to drive in reverse You can work with one track at a time depending on the movement required at that particular moment The translation comply with the maximum safety speed allowed by the technical regulations in force point 5 3 1 11 UNI ...

Page 135: ...e consent warning light located on the display on the control panel Attention If you must drive up a slope do not change direction when the ground changes from flat to sloping If this is absolutely necessary perform the manoeuvre gradually It is forbidden to climb on the tracks to attempt any operation that is not allowed or to use the controls in the basket It is forbidden to climb on the tracks ...

Page 136: ... are provided in the following chapters of the manual Chapter 2 3 Chapter 2 4 Chapter 2 9 Chapter 2 10 Chapter 4 1 Adjusting the speed It is possible by using the potentiometer 7 in the console to activate the throttle of the internal combustion engine Turning the potentiometer clockwise and exceeding 50 of the stroke activates the accelerator Turning the potentiometer anti clockwise and dropping ...

Page 137: ... remains active until the button 11 is pressed again or until the machine is switched off by means of an emergency key or mushroom button The function is only activated if the longitudinal inclination of the carriage is less than 5 With this function active the hydraulic motors are put in series and engine displacement of the same is activated In this way it is possible to move only in a straight ...

Page 138: ...elow 90 activates the driving mode with joystick the display will show FAST DRIVE With this function enabled it is possible to control the machine translation in a straight direction and in steering simply by operating the Joystick 2 only The mode remains active until the button 11 is pressed again or until the machine is switched off by means of an emergency key or mushroom button ...

Page 139: ...is centred 4 7 3 2 1 Widening and narrowing of the carriage in standard mode If the machine is in standard translation mode then each lever controls the respective track Right Lever Right Track Left Lever Left Track Moving the left lever to the left widens the left track moving the left lever to the right narrows the left track Moving the right lever to the right widens the right track moving the ...

Page 140: ... thereby keeping the fifth wheel level always horizontal within a range of 0 5 both in the longitudinal and lateral direction The system is able to compensate for a maximum inclination of 15 both longitudinally and laterally The levelling of the fifth wheel level can be performed either with selector 6 positioned downwards movements of the carriage or with the selector positioned upwards movements...

Page 141: ... Levelling in transport configuration Operating the aerial controls a If the machine is in transport condition the selector 6 is positioned upwards and selector 5 is positioned upwards ON it is possible to automatically level the fifth wheel level by actuating any of the aerial movements The system will bring the frame back to an inclination of less than 0 5 compared to the horizontal Once levelle...

Page 142: ...ght of the machine This function is used to correct the levelling of the fifth wheel level when at height if after a translation on not perfectly level ground the inclination of the slewing ring becomes 1 higher The function is automatically disabled if the inclination of the fifth wheel level exceeds 4 The levelling speeds are reduced compared to those with the machine in the transport position T...

Page 143: ...of the slewing ring becomes 1 5 higher The TILT ALARM appears on the display The function is automatically disabled if the inclination of the fifth wheel level exceeds 4 The levelling speeds are reduced compared to those with the machine in the transport position This is wanted both to make the manoeuvre comfortable for the operators and to minimise the effects due to inertia If the LED 11 is on s...

Page 144: ...form is only levelled when the boom lifting or lowering command is selected 4 The fifth wheel level is levelled within 1 5 Attention It is not possible to manually adjust the levelling of the basket from the commands in the remote console Attention If during automatic levelling the software reads an angle greater than 15 with respect to the horizon the machine is blocked hence only the platform ca...

Page 145: ...on or retraction Antenna lifting and lowering JIB Move the selector 9 up down to lift or lower the antenna JIB Lifting and lowering of the boom Move the Joystick 1 up down for raising or lowering of the boom Column rotation Move the Joystick 1 to the right to rotate to the right with the platform anti clockwise rotation Move the Joystick 1 to the left to rotate to the left with the platform clockw...

Page 146: ...ving around the platform area must be warned that platform movements are in progress Attention The continuous use of this device reduces the battery charge 4 8 Indications displayed on the counter in the ground control panel The counter is located on the side of the machine on the ground control panel offering the total working hours of the internal combustion engine see photo below ...

Page 147: ...h wheel level with the machine not in transport conditions tilts with an angle greater than 1 5 for more than 2 seconds The machine can only carry out the retraction movements or proactive levelling if translation is permitted The alarm is activated if the fifth wheel level tilts or is inclined by an angle greater than 4 and is out of the transport condition all the movements are blocked except th...

Page 148: ...limit has been reached BASKET TILT ALARM Malfunction of the basket levelling this alarm occurs when the angle of the platform becomes greater than 15 UNLOADING ALERT The alarm is activated when the software reads a negative load in the basket example basket resting on a roof Note The indication COLLISION DOWN will also appear at the bottom of the message box OVERLOAD ALARM Messages REDUCE LOAD OUT...

Page 149: ...is alarm remains present until the machine is switched off SENSOR ERROR The alarm is activated when a safety component of the machine is not working or is in alarm This alarm occurs when the console or radio is activated and the system reads an already selected movement the same applies to the ground controls Note At the bottom of the message box the CHECK ERROR LIS will also appear NO CAN COMMUNI...

Page 150: ...his alarm occurs when the front sensor is not working or is disconnected from the power supply LOWER COLLISION SENSOR ERROR This alarm occurs when the lower sensor is not working or is disconnected from the power supply MEMORY ERROR The alarm is activated when there is a fault inside the electronic control unit MEMORY ERROR Messages ERROR SENS COL UP Messages ERROR SENS COL FRONT Messages ERROR SE...

Page 151: ...imit of the transport conditions with at least one track not fully extended exceeds the maximum limit of the wagon carriage 2 laterally or 5 longitudinally COLLISION UP The alarm appears when the sensor located in the railing of the basket detects the presence of objects at a distance of 1 5 m above the basket COLLISION DOWN The alarm appears when the sensor located under the basket detects the pr...

Page 152: ...8 m in front of the basket AUTO LEVEL ON The indication appears when the machine is automatically levelling the fifth wheel level or basket FAST DRIVE The indication appears when the FAST DRIVE mobile console button is pressed TRANSPORT The indication appears when the machine is in a transport condition Messages TRANSPORT Messages COLLISION FRONT Messages AUTO LEVEL ON Messages FAST DRIVE ...

Page 153: ... pressing the green start button on the side of the console activates all the controls at which point the machine can be switched on RADIO OUT BASKET The indication appears when the sensor fixed on the console support does not detect the presence of the radio in its housing Messages PRESS START Messages RADIO OUT BASKET ...

Page 154: ...latform recovery must be performed in this way Bring all lifting members to their rest position Turn off the machine via the console by setting the selector to OFF Cover the mobile push button panel with its guard 1 Get out of the basket Position the key selector 2 on the ground controls in the central position then remove the key Disconnect the battery using the dedicated command and remove the k...

Page 155: ...command IMMEDIATE STOPPING of all the functions of the machine by pressing the MUSHROOM button Three emergency buttons are installed on the machine Ground control panel Remote control push button panel Basket support if any ONLY RADIO VERSION After using the emergency button to restart the machine it is necessary to release the mushroom buttons in order to re enable all the controls ...

Page 156: ...ontrol panel perform the sequence described below for the operator recovery 1 Turn the selection key 1 to the Purple position 1A 2 Use the selector 2 to switch on the petrol electric engine 3 Using the selectors 9 10 11 12 13 14 perform one movement at a time to bring the machine back to the safety position During this procedure all the safety functions of the machine are active ...

Page 157: ...ush button panel connected to the ground panel Outlet 6 Using the ground control panel perform the sequence described below 1 Remove the connector from the ground control outlet 6 and store it carefully 2 Connect the console cable to the ground control outlet 6 ...

Page 158: ... to OFF During this procedure all the safety functions of the machine are active With this procedure it is possible to move with the machine beyond the transport conditions and to move it in particularly tight spaces During this procedure there should be no load in the basket or load on the basket support in case the basket is removed In the event of a load presence the translation will not be per...

Page 159: ... of the selectors 9 10 11 12 13 14 the aerial movements are performed the movement lasts at most 5 seconds Once the time has elapsed it is necessary to release and press the button 4 Only one movement can be executed at a time 6 At the end of this procedure the acoustic signal and the alarm on the display will always be present To cancel these alarms it is necessary to switch the machine off and o...

Page 160: ...l descent In the event of a fault in the electrical system or in the hydraulic system it is possible to perform the DESCENT operation of the platform using the dedicated manual safety system To perform this manual emergency procedure the following are necessary On the right side of the tower near the distributor signalled by dedicated stickers there is a manual diverter 1 and a hand pump 2 provide...

Page 161: ...verter with the arrow pointing downwards In this way it is possible to manually control the rest of the valves 1 Exit and retraction of outreach 2 Basket rotation 3 Basket levelling 4 JIB 5 Column rotation 6 Boom lifting and lowering ...

Page 162: ...ff 2 Electrical system switched off by disconnecting the switch battery These operations simulate emergencies that can happen to the machine such as 1 Electrical system faulty 2 Hydraulic system faulty 3 Motors faulty ATTENTION During this procedure all the machine safety devices load control outreach control and tilt control are deactivated ATTENTION Carefully perform all movements as there is a ...

Page 163: ... l In the event that there is a malfunction of the control unit but it is possible to switch on either the internal combustion engine or the electric motor then control the translation of the machine directly from the hydraulic block To perform the movements it is necessary to release by turning clockwise the exchange valves 1 2 and then act on the valves 5 and 6 in this way it is possible to tran...

Page 164: ...ulled the movement is in the opposite direction Attention These manoeuvres can only be performed by technicians authorised by Almac S r l Attention Reset the valves 1 2 3 4 in the correct position at the end of any operation that involves their handling Attention Danger of tipping over of the platform or crushing of the operators ...

Page 165: ...from the ground and without persons in the basket When checking machine operation from the basket position the required movements must be performed as near to the ground as possible Note Use of spurious spare parts or parts that have not been approved by the manufacturer voids the warranty and relieves ALMAC S r l from all liability Note Modifications or variations to the MEWP are forbidden unless...

Page 166: ...sket must be raised for maintenance purposes the platform and lifting structure must be prevented from accidentally lowering Protect the environment avoid spilling oil when changing it or topping up Used oil must be disposed of in accordance with the laws in force Never insert the body limbs or fingers in sharp jointed openings on the machine that are not controlled or without proper guards unless...

Page 167: ...in the chart below 6 3 1 Ordinary maintenance schedule table The checks and maintenance operations must be performed as indicated in the table below ORDINARY MAINTENANCE SCHEDULE TABLE A B C D E F G H 10 50 100 250 500 1500 Cleaning the machine X Cleaning of the plates and indicator lights X Greasing of joints X X Check the hydraulic oil level X X Track reduction gear oil level inspection X X Chec...

Page 168: ...r check for the possible presence of rust or cracks X X X Structural verification thorough checking of the carpentries and weldings in particular check for the possible presence of rust or cracks X X Check the overload monitoring device X Manual emergency devices X X Check the correct operation of the 230V outlet differential X X Checking of fuses and replacement if necessary X X Check the maximum...

Page 169: ...lic distributors of movements of earth and of movements of the aerial part are tightened into With the platform in transport configuration operate the carriage extension control to check correct functioning of the system With the platform in transport configuration position the machine with the fifth wheel level inclined to the horizontal with a value greater than 0 5 on the side Operate any contr...

Page 170: ...he machine only at reduced speed Check that with the platform lifted higher than the transport height but lower than the maximum travel height and moving on non level terrain the machine stops automatically when the inclination of the frame with respect to the horizontal exceeds 1 Release the travel control when this control is operated again or when the lifting control is operated the system must...

Page 171: ... Maintenance Details The following points deal with the most significant specific cases 6 4 1 Checking and tightening screws bolts plug ring nuts The operation of the following components must be checked If necessary the parts must be tightened with the appropriate tools as indicated in the charts on the following pages Clamping forces and tightening torque for bolts with a normal stroke metric th...

Page 172: ...be used for the tightening of these screws is 55 8 Nm Attention M16 class 8 8 screws were used to fix the rotary actuator to the balanced joint The torque Ma to be used for the tightening of these screws is 168 Nm 6 4 2 Greasing With the pump lubricator 3 add lubricating grease through the grease nipples at the points indicated below until the lubricant leaks out This operation must be carried out...

Page 173: ...eristics as those shown in the table below GREASES TABLE The grease normally used by the manufacturer is PAKELO Grease C 10 40 PAKELO BEARING EP GREASE NLGI2 BP GREASE LTX2 CASTROL LM2 SPEEROL APT2 SHELL ALVANIA GR R 2 ESSO BEACON 2 SMALL VALVES LITHIUM 20 ELF TRASLUBE LI GREASE 2 ...

Page 174: ...grity of the seat levelling joints under the rotation slewing ring Integrity of the main frame Integrity of the tracked chassis In particular check if there is any rust in the structure State of the rubber tracks Oil leaking Pins and their stop devices Integrity of the cylinders 6 4 4 Damage to tubes and cables Visually check at the frequencies indicated in the general chart to make sure that the ...

Page 175: ... brush to grease the areas shown in the image below The surfaces to be greased are External sliding surfaces of the telescopic arms These are the surfaces in contact with the sliding blocks of the outreaches and of the boom see figure below Remove all dirt from the parts before greasing Internal sliding surfaces of the telescopic arms These are the surfaces in contact with the internal sliding blo...

Page 176: ... in the figure Furthermore due to the deformation of the structure the wheels attached to the lower part of the JIB may rest on the floor 6 4 6 Checking the hydraulic tank oil level and topping up if necessary The hydraulic oil level is checked by means of a level indicator located directly on the tank The correct oil level must be checked with the machine in the following configuration Boom compl...

Page 177: ...alding Before carrying out any work wait a few minutes with the machine stopped and the engine off 1 Collect the used oil in a suitable vessel and dispose of it in the proper manner 2 Empty then tank by means of the dedicated cap placed under the tank 1 or use a manual 2 or electric 3 pump making use of the filler cap 4 located on top of the tank Attention the pumps are not included ...

Page 178: ...correct level is reached 4 Close the cap 4 Attention USE HYDRAULIC OIL WITH THE SAME CHARACTERISTICS Note The manufacturer uses Shell Tellus SV68 oil on request it is possible to use Shell Tellus SV46 or SV32 oil depending on the country of destination Attention Do not introduce oil directly into the tank without having previously filtered it ...

Page 179: ...ydraulic oil tank features No 3 intake filters inside the tank 1 1 discharge filter in the top part of the tank 2 6 4 7 1 Suction filters replacement To replace the intake filters located inside the hydraulic tank proceed as follows 1 Switch off the machine by deactivating the electrical panel 2 Open the tank cover hood unscrewing the fixing handwheels on both sides ...

Page 180: ...nk see previous chapters 4 Disconnect the pipes on the exhaust filter 5 Unscrew the blocking screws 2 on the hydraulic tank lid and remove it from its housing 6 Remove the cartridge of the filters 3 7 Remove the filter 3 and fit a new one in its place ...

Page 181: ...the hydraulic tank proceed as follows 1 Switch off the machine by deactivating the electrical panel 2 Open the tank cover hood unscrewing the fixing handwheels on both sides 3 Empty the hydraulic oil tank see previous chapters 4 Unscrew the blocking screws 3 on the filter and remove it from its housing 5 Unscrew the filter cartridge 4 being careful with the seals and or O rings 6 Remove the cartri...

Page 182: ...operations some oil may spill out Remove spilt oil with a cloth or place a vessel underneath so that the oil drains into it Note To replace the filters ONLY USE ORIGINAL SPARE PARTS Contact ALMAC S R L for procurement of the material Note Do not reuse used oil Do not dispose of it in the environment Used oil must be disposed of as required by the laws in force ...

Page 183: ...er In particular if the track becomes noisy during translation due to high flexion it must be tensioned proceeding as follows 1 Remove the protection covers 1 2 To obtain the correct tension of the track use a kit 2 not included in the supply pumping grease into the valve 3 until the pressure indicated below is reached Consult the grease chart on the next pages for the type of grease required Max ...

Page 184: ... the tracks Attention It is forbidden to open the gear unit for any operation that is not included in ordinary maintenance The manufacturer shall not be held responsible for any operations not included in scheduled maintenance that have caused damage to property and or harmed people Attention USE PERSONAL PROTECTIVE DEVICES The track must be replaced when 10 mm of tread is left or even earlier if ...

Page 185: ...E GROUND 8 Lift the track at the lower centre line 9 Pull the track outwards prying between the track itself and the idler wheel 10 To install the new track proceed as indicated in the previous points but in reverse order 11 The track is correctly tensioned by using the tensioning kit pumping grease until the pressure indicated on the technical data sheet has been reached Attention Before tensioni...

Page 186: ...s table 1 Move until the geared motor moves to the condition in which the Fill 1 cap is at the bottom and perpendicular to the Level 2 cap 2 To drain the oil a Unscrew the Filling 1 cap b Unscrew the Level 2 cap 3 Once the gear unit has been emptied move until the geared motor moves to the condition in which the Fill 1 plug is at the top and perpendicular to the Level 2 cap 4 To top up the oil a U...

Page 187: ...es are completely retracted If between the boom and the first outreach and or the first outreach and second outreach a gap of more than 3 mm is found the blocks must be replaced Attention The blocks replacement operation must be performed at an authorised workshop Check the centring of the outreaches and if necessary alter the adjustment devices 1 screwing or unscrewing them ...

Page 188: ...he value before the machine is put back into service Periodically according to the general table in the previous chapters the 10 links must be measured by configuring the machine in the same condition it was in when it was originally measured If the measured value is greater than 3 of the original value the chain must be replaced Also perform visual checks on the condition of the links in the chai...

Page 189: ...es 2 With the machine at rest with the outreaches retracted act on the chain tensioning nuts 1 to tension them 6 4 14 Check operation of the pressure relief valves With the frequencies indicated in the general table check the operation of the pressure relief valves of the distributors Column distributor limiter valves The pressure relief valve 1 is calibrated to 180 bar 2610psi The pressure relief...

Page 190: ...cted c Read the pressure on the gauge which should be 180 bar 5 bar 2610 psi 72 psi Limiter valve of the distributor in the carriage Pressure relief valves 5 6 are calibrated to 200 bar 2900psi To test them connect two pressure gauges with a full scale of 250 bar 3625psi to the pressure outlets supplied 7 and 8 a Start the internal combustion engine b Perform the tracked undercarriage extension mo...

Page 191: ...tations from the battery terminals and always tighten them Always keep the battery clean dry and free from rust If the battery is replaced always comply with the instructions supplied with it 6 4 15 2 Maintenance The batteries chosen by ALMAC S r l installed as standard on all models are of the Maintenance free type that is they are made with a construction technology that considerably reduces wat...

Page 192: ...ed Connect the battery charger to an electric power supply that conforms to the following specifications Voltage 230 v 10 or 110 v 10 Frequency 50 Hz or 60 Hz Grounding line working and equipped with a differential circuit breaker Use an extension power cord with an appropriate section depending on its length 6 4 15 3 2 Charging method no 2 use of the 230V plug next to the engine If the machine is...

Page 193: ...tion engine running the battery recharges automatically Charging will be carried out at 18 20 amps 6 4 16 Checking the differential circuit breaker With the frequency indicated in the general chart check the differential circuit breaker Connect the plug in the ladder to an electric power supply that conforms to the following specifications Voltage 230 v 10 or 110 v 10 Frequency 50 Hz or 60 Hz Grou...

Page 194: ...of the manual EMERGENCY DESCENT device at the inspection frequency indicated in the general chart To verify the correct functioning of the emergency device it is necessary to refer to the procedure described in chapter 5 4 6 4 18 Maintenance of the rotating slewing ring Refer to the use and maintenance manual of the rotating slewing ring supplied Note Always keep the slewing ring manual together w...

Page 195: ...e C Second and subsequent times Drain flush and fill the cooling system with a new coolant S Or every year Head cylinder Adjust the clearance of the intake and exhaust valve R Polish the intake and exhaust valve seats if required R Electrical equipment Check the indicators C Check the battery C Motor oil Checking the oil level in the engine C Drain and fill the engine oil S First time S Second and...

Page 196: ...ater separator C Clean the fuel filter water separator C Replace the fuel filter water separator S Sleeves Check or replace the supply and cooling system hoses C R or every 2 years Aspiration and discharge Clean or replace the air filter element C S Complete motor Daily complete visual inspection C C Check S Replace R Contact an authorised workshop ...

Page 197: ... various specifications adopted worldwide for diesel fuels Diesel fuel specifications Position ASTM D975 No 1D S15 S500 No 2D S16 S500 The U S EN590 96 European Union ISO 8217 DMX International BS 2869 A1 or A2 UK JIS K2204 Grade no 2 Japan KSM 2610 Korea GB252 China Cetane number The minimum recommended fuel cetane number is 45 The specific type of diesel fuel and sulphur content in ppm must comp...

Page 198: ...ting the engine again 6 4 19 1 1 Ventilation of the fuel supply system ATTENTION To avoid personal injury Do not purge a hot engine as this may result in the fuel being poured onto the exhaust manifold creating a flame hazard The ventilation of the fuel supply system is necessary After removing and then reinserting the fuel filter and pipes After completely emptying the fuel tank Before starting t...

Page 199: ...the fuel filter cup Every 100 hours of operation clean the fuel filter Operation to be performed in a clean place in order to avoid dust intrusion 1 Close the fuel filter cup valve 2 Remove the top cap and rinse the inside with diesel fuel 3 Remove the element and rinse with diesel 4 After cleaning reinstall the fuel filter protecting it from dust and dirt 5 Purge the injection pump IMPORTANT The ...

Page 200: ...ngine parts to seize in contact sliding or rotating The closed vent is optional 6 4 19 2 1 Checking the level and topping up the engine oil 1 Check the engine oil level before starting it or when more than 5 minutes have gone by after stopping 2 Pull out the oil level indicator clean it by wiping it and reinsert it 3 Remove the oil level indicator again and check the oil level Oil filling caps 4 O...

Page 201: ... personal injury Be sure to turn off the engine before changing the engine oil When the engine oil drips place a container under the engine and proceed with disposal according to local regulations Do not drain the oil after running the engine Allow the engine to cool sufficiently 1 Change the oil after the first 50 hours of initial operation thereafter every 100 hours 2 Remove the oil drain cap lo...

Page 202: ... the oil level usually lowers a little For this reason run the engine for a while and check for oil leaks from the seal before checking the oil level If necessary add oil NOTE Completely remove any oil stuck to the machine 6 4 19 3 RADIATOR The refrigerant if fully topped up before starting the engine lasts a day s work Therefore the coolant level must be checked regularly before each start up ATT...

Page 203: ...imum level of the tank 4 Check the drain cap and the drain valve the cap 1 is located in the low part and the valve 1 in the lower part of the radiator see the figures below IMPORTANT To remove the radiator cap follow the precautions above and tighten it securely Should there be a water leak consult the dealer To fill the recovery tank use clean soft and anti freezing water Make sure seawater mud ...

Page 204: ...ontrol of radiator hose clamps and sleeves ATTENTION To avoid personal injury Be sure to check the radiator sleeves and the hose clamps periodically If the sleeve is damaged or the coolant leaks it can cause overheating and fires Check to see if the radiator pipes are tightly fixed every 200 hours of work or every 6 months whichever occurs first 1 If the hose clamps are loose or there is a water l...

Page 205: ...capacity 6 4 19 3 6 Radiator cleaning internal 1 Clean the inside of the coolant line in the following cases As shown in the PERIODICITY OF MAINTENANCE list When the coolant is replaced 2 Use a radiator cleaning agent This helps to eliminate deposits of encrustations 6 4 19 4 ANTIFREEZE ATTENTION To avoid personal injury When using anti freeze take some protective measures such as wearing rubber g...

Page 206: ...ay have different additive components and the engine may experience a decline in performance as specified 6 When mixing LLC do not use any type of radiator cleaning agent LLC contains an anticorrosive agent If mixed with cleaning agents deposits may appear adversely affecting engine components 7 The original Yanmar long life coolant has a 2 year service life Be sure to change the coolant every 2 y...

Page 207: ...ment 3 Cover 4 Evacuation valve 5 TOP brand IMPORTANT Make sure that the attachment clip on the cover is tight If it is loose dust and dirt could be sucked in wearing the cylinder and the seal ring with a consequent decrease in engine output ...

Page 208: ...hine decommissioning and demolition must be carried out only by properly trained and equipped personnel The machine must be demolished following the adoption of safety measures that must take account of the logistic environmental and wear conditions of the machine itself Comply with the following general rules Wear approved protective clothing and accessories hard hat safety footwear gloves goggle...

Page 209: ...n a considerable amount of energy It is therefore necessary to always protect the terminals to prevent short circuits Dispose of the batteries in compliance with local laws and regulations contact your nearest dealer Keep the material to be disposed of as indicated in the specific Section of the Safety Data Sheet attached DO NOT throw into sewers on the ground or in water courses ...

Page 210: ...PAGE 210 ALMAC s r l 8 ATTACHMENTS 8 1 Declaration of conformity ...

Page 211: ...6 42 EC The purpose of this Register is to record events concerning the life of the machine in detail Mandatory routine inspections INAIL ASL authorised bodies Maintenance and obligatory inspections to check the integrity and structure of the machine and protection and safety Transfers of ownership to be notified to the competent INAIL former ISPESL department Supplementary maintenance or replacem...

Page 212: ...PAGE 212 ALMAC s r l MANDATORY ROUTINE INSPECTIONS Date Observations Stamp and signature ...

Page 213: ...ted in the table in Chapter 6 Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Visual and structural inspection Check the integrity of the anchors supports carpentry welding and pins Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE...

Page 214: ...Monthly registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Greasing the runners Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Monthly registration is not necessary but sh...

Page 215: ...y of the operation as reported in the table in Chapter 6 Type of inspection Description Hydraulic reservoir oil change Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Monthly registration is not necessary but should be made at least once a year when other op...

Page 216: ...ar 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Hydraulic filter replacement Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 ...

Page 217: ...year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check operation of the outreach sensor Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 ...

Page 218: ... year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check operation of the carriage widening sensors Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 ...

Page 219: ...th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check operation of inductive sensors on installed platform or installed winch Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 ...

Page 220: ...ar 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check operation of the ultrasonic anti corrosion sensors optional Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 ...

Page 221: ...th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Manual emergency device operation test Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 ...

Page 222: ...y of the operation as indicated in the table in Chapter 6 Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Engine oil change Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in C...

Page 223: ...f the operation as indicated in the table in Chapter 6 Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Track inspection and replacement Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in th...

Page 224: ... made at least once a year when other operations are performed Type of inspection Description Negative brake of geared motors Check the correct intervention of the negative brake of the gearmotors when the drive is stopped Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table ...

Page 225: ...r 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check chain length Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 ...

Page 226: ...Description of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solution Spare parts used Description Code qty ...

Page 227: ...characteristics and that variations if any have been recorded in the register Seller s business name Seller Purchaser Copy to send to ALMAC SRL on Owner of the MEWP serial no Year of manufacture It was transferred to It is hereby certified that as of the date above the technical dimensional and functional characteristics of the aforementioned platform conformed to the original characteristics and ...

Page 228: ...PAGE 228 ALMAC s r l 8 4 Hydraulic diagram See attachment 8 5 Wiring diagram See attachment ...

Page 229: ...mum load permitted in basket 140Kg 308 64 lbs ____________________36 1 10 4 Work diagrams with only one track not completely extended Translation permitted Maximum load permitted in basket 140Kg 308 64 lbs ___________________37 1 11 WORK PERFORMANCE OF THE PLATFORM AND LONGITUDINAL INCLINATION OF THE GROUND _________38 1 12 HOW TO REACH THE DESIRED POSITION OF WORK AT HEIGHT ______________________...

Page 230: ...stem ____________________________________________________67 3 DESCRIPTION OF THE MACHINE____________________________________________68 3 1 MACHINE ORIENTATION _______________________________________________________68 3 2 STRUCTURE OF THE EQUIPMENT__________________________________________________69 3 3 CONTROL STATIONS__________________________________________________________72 3 3 1 Mobile comman...

Page 231: ...______________120 4 2 ACCESS TO THE PLATFORM ____________________________________________________122 4 3 CONSOLE FIXING IN THE BASKET ________________________________________________123 4 4 REMOVING THE BASKET ______________________________________________________124 4 5 CHECKING THE FUEL LEVEL____________________________________________________126 4 6 CHECKING THE OIL LEVEL IN THE ENGINE ________...

Page 232: ...___________________________________________172 6 4 3 Visual and structural inspection _________________________________________174 6 4 4 Damage to tubes and cables ____________________________________________174 6 4 5 Greasing the runners __________________________________________________175 6 4 6 Checking the hydraulic tank oil level and topping up if necessary_____________176 6 4 7 Hydraulic fil...

Page 233: ...TION OF CONFORMITY _________________________________________________210 8 2 REPORT REGISTER __________________________________________________________211 8 3 PROPERTY TRANSFERS _______________________________________________________227 8 4 HYDRAULIC DIAGRAM ________________________________________________________228 8 5 WIRING DIAGRAM __________________________________________________________228 9...

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