Allstar ANSI/UL 325 Installation And Owner'S Manual Download Page 1

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INSTALLATION AND

OWNER’S MANUAL

As of date of manufacture,

meets all ANSI/UL 325

Safety Requirements for

Vehicular gate operators

GATE STAR 4000

Model GS4000 - Heavy Duty Commercial

Vehicular Swing Gate Operator

READ THIS MANUAL

CAREFULLY BEFORE

INSTALLATION OR USE

SAVE THESE INSTRUCTIONS

104950

Serial #:

Date Installed:

Your Dealer:

New - Allstar’s

CGA2K™

TECHNOLOGY!

Meets all March 1, 2000

UL325 requirements.

Summary of Contents for ANSI/UL 325

Page 1: ...for Vehicular gate operators GATE STAR 4000 Model GS4000 Heavy Duty Commercial Vehicular Swing Gate Operator READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE SAVE THESE INSTRUCTIONS 104950 Seria...

Page 2: ...ere to protect you and your equipment Pay close attention to these boxes as you follow the manual WARNING Indicates a MECHANICAL hazard of INJURY OR DEATH Gives instructions to avoid the hazard CAUTIO...

Page 3: ...cal parts Whether the overload is activated before the Torque Limiter slips will depend upon the tightness of the adjustment of the Torque Limiter This adjustment will be explained in the final check...

Page 4: ...re a handhold or toehold may be achieved injuries may occur when people put arms through the openings or children ride the gate by standing on the bars and holding on to the gate THIS POTENTIAL HAZARD...

Page 5: ...the GS4000 Control Box cover is removed high voltage will be exposed EVEN IF THE RED POWER LIGHT IS NOT LIGHTED HIGH VOLTAGE AC MAY STILL BE PRESENT ON TERMINALS L1 AND L2 NEVER LEAVE THE INSTALLATIO...

Page 6: ...r attention to the bolt pattern and the location of the mounting holes with respect to the center line of the gate post It is critical for the proper operation of the Arm that the center line of the s...

Page 7: ...O K DO NOT USE ANY PVC INSULATED WIRE PVC insulation will absorb moisture that may affect Detector operation WIRE SIZE SHOULD BE 16 GA STRANDED OR LARGER VEHICLE DETECTOR LOOP BLANKING FOR SWING GATES...

Page 8: ...lt Amperes Watts IF TWO MECHANICAL UNITS ARE TO BE USED FOR A BI PARTING GATE SYSTEM THEN A 1000 VOLT AMPERE WATT TRANSFORMER MUST BE USED Operating from a three 3 phase line will require the use of a...

Page 9: ...or connecting accessory equipment to the control box terminal strip and for limit switch control wires 7 Four 1 2 diameter concrete redhead bolts with hex nuts flat washers and lock washers For attach...

Page 10: ...n accordance with the drawing of Figure 6 INSTALLING THE GS4000 ARM Temporarily locate the Gate Bracket on the Gate with C clamps or by tack welding Install the gate bracket to the gate so the gate ar...

Page 11: ...t entry Run a flexible water tight conduit from the service junction box to the GS4000 CONTROL BOX Pull three 14 wires from the service junction box in this conduit to the GS4000 Control Box If the GS...

Page 12: ...eriod of time is long enough to damage solid state components and many times other components The key to success is a very low resistance path from the surge protector to ground for these currents in...

Page 13: ...tion one operator must be a Left Hand unit and the other a Right Hand unit The two motors of the Bi Parting GS4000 s will be wired in parallel BOTH motors will run until both are shut off If the two g...

Page 14: ...14 C INSTALLING THE OPERATOR Figure 15 Bi Parting Installation Limit Motor Wiring Diagram 110092...

Page 15: ...sary as the GS4000 control board 24 VAC output is not referenced to ground See Figure 16 and the following text for proper connection FOUR WIRE RECEIVERS Four wire receivers replace the spade terminal...

Page 16: ...from a location where it will be switched off at the GS4000 Power Switch CONNECTING THE VEHICLE DETECTOR For a REVERSING LOOP connection of the Vehicle Detector the relay or presence output of the Det...

Page 17: ...ME DESCRIPTION 1 24 VAC Provides maximum 10 VA auxiliary power for accessories 2 24 VAC Provides maximum 10 VA auxiliary power for accessories 3 ALTERNATE Momentary input must be released and re enter...

Page 18: ...continuous signal This input is active only when referenced to the opening direction it has no effect on the gate when closing or about to close If activated when the gate is opening the gate will st...

Page 19: ...operation as described in the text that follows OPEN CLOSE PUSH BUTTON ENABLE DISABLE PATENT NO 6 611 205 Switch S1 controls the Push Button Enable Disable Feature SWITCH 1 OFF Activating the Open or...

Page 20: ...the application of power 1 Check that the GS4000 power switch is off 2 Check that the breaker at the power panel is on 3 With a voltmeter on the proper scale check that the line voltage at terminals...

Page 21: ...tact Sensor light comes on remains on until the connection is removed Observe that the both Motor Open and Motor Close lights are momentarily ON then the Motor Open light goes out and the Motor Close...

Page 22: ...ment run the GS4000 open and closed several times to ensure that the positions set will be retained SMART SETTING MAXIMUM RUN TIMER The GS4000 is equipped with a Self adjusting MAximum Run Timer SMART...

Page 23: ...LM IN BOTH DIRECTIONS OF TRAVEL REPEAT THIS TEST UNTIL YOU ARE SATISFIED YOU HAVE THE MOST SENSITIVE SETTING OF THE POTENTIOMETERS Disconnect the crank arm from the output shaft to permit re installat...

Page 24: ...signs shipped with your GS4000 Operator See Figure 4 Page 5 of this manual must be installed in prominent positions on both sides of your gate Keep them clean and legible Read and put into practice th...

Page 25: ...ontact sensors After adjusting the force or limits of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death KNOW YOUR GATE AR...

Page 26: ...26 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 106359 Figure 27 GS4000 Mechanical Unit Exploded View MECHANICAL UNIT EXPLODED VIEW...

Page 27: ...HANDY BOX 1 7 8 DEEP 19 102735 HANDY BOX COVER WITH LABEL SCREWS 20 010231 CLUTCH DISC ITEM PART DESCRIPTION 1 109966 CONTROL BOX W COVER 2 110074 CONTROL BOARD 3 100997 CIRCUIT BREAKER 4 010412 ON O...

Page 28: ...labor charges for dismantling or reinstalling a repaired or replaced unit or replacement batteries These warranties are in lieu of all other warranties either expressed or implied All implied warranti...

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