HOLE-HOG
Models
310
and 310-TH
Construction Products, LLC
TECHNICAL
MANUAL
Manual Part No. 002004
May 12, 2003
Page 1: ...HOLE HOG Models 310 and 310 TH Construction Products LLC TECHNICAL MANUAL Manual Part No 002004 May 12 2003 ...
Page 2: ...Parts List Items 5 and 7 10 2 97 44 Art Added Washers 10 2 97 45 Parts List Item 8 5 08 98 All Added S N 500 and Above 1 18 99 All Added 1 piece striker 1 26 99 All Rewrite and Reorganize 3 15 01 4 01 03 All 5 Update to Current Product and Documentation Stan dards corrected specifications 4 23 03 Throughout Update to CE Compliance 5 7 03 87 Corrected S N break 5 12 03 86 Corrected Tail Assy Figure...
Page 3: ... Serial Number 4 SECTION 3 0 SPECIFICATIONS AND DECALS 5 3 1 Specifications 5 3 2 Minimum Recommended Operating Depths 5 3 3 DECAL IDENTIFICATION 6 SECTION 4 0 GENERAL CONSTRUCTION SAFETY 10 4 1 Owner s Responsibilities 10 4 2 General Construction Safety 10 4 3 Federal State Local and OSHA Construction Guidelines and Regulations 10 4 4 General Safety Summary 10 4 4 1 CAUTIONS and WARNINGS 10 4 4 2...
Page 4: ... 18 6 2 9 Install Material in the Pierced Hole 18 6 2 10 Remove and Service Hole Hog 18 SECTION 7 0 LUBRICATION 19 7 1 Startup 19 7 2 Normal Operation 19 7 3 De Icing 19 SECTION 8 0 DISASSEMBLY 21 8 1 General 21 8 2 Hole Hog Serial Numbers 21 8 3 Variations by Serial Number 21 8 3 1 Whip Hose Mounting Method 1 22 8 3 2 Whip Hose Mounting Method 2 22 8 3 3 Nylon Insert for Anvil Cap 23 8 4 Disassem...
Page 5: ...mber 35 9 3 1 Whip Hose Mounting Method 1 36 9 3 2 Whip Hose Mounting Method 2 36 9 3 3 Nylon Insert for Anvil Cap 37 9 4 Disassembly and Assembly Tool Kit Part Number 831147 37 9 5 Extent of Re assembly 38 9 6 Replacing Only The Whip Hose and Quick Disconnect Fitting 38 9 7 Replacing The Body Anvil Only 38 9 7 1 Threaded Anvil TH Units Only 38 9 8 Assemble End Cap Components 38 9 9 Fit Spherical ...
Page 6: ...y Serial Number 58 11 4 1 Whip Hose Mounting Method 1 58 11 4 2 Whip Hose Mounting Method 2 59 11 4 3 Nylon Insert for Anvil Cap 59 11 5 Replacement Preparations 59 11 6 Anvil Cap Replacement Model 310TH Hole Hogs only 60 11 6 1 Remove the Anvil Cap 60 11 6 2 Install the Anvil Cap 60 11 7 Quick Disconnect Fitting Replacement 61 11 7 1 Remove the Q D Fitting 61 11 7 2 Install the Q D Fitting 61 11 ...
Page 7: ...tinued Section Page 11 9 3 Whip Hose Installation 68 11 9 4 Tail Adapter Installation 69 SECTION 12 0 HOLE HOG TROUBLESHOOTING CHART 71 SECTION 13 0 HOLE HOG STORAGE 72 13 1 Short Term Field Storage 72 13 2 Long Term Storage 72 SECTION 14 0 PARTS INFORMATION 73 ...
Page 8: ... Valve Stem into Position 26 Figure 8 12 Hold Valve Stem in Position 27 Figure 8 13 Loosen Hex Fitting and Remove Whip Hose 27 Figure 8 14 Remove Quick Disconnect From Whip Hose 27 Figure 8 15 Remove Quick Disconnect Gasket 28 Figure 8 16 Press Valve Stem into Position 28 Figure 8 17 Remove Snap Ring from Valve Stem 28 Figure 8 18 Remove Valve Components from End Cap 29 Figure 8 19 Press Valve Ste...
Page 9: ...e Hog Tool Kit 37 Figure 9 5 End Cap Tool P N 831144 and Shock Absorber 38 Figure 9 6 Compress Shock Absorber in Installation Tool 831144 39 Figure 9 7 Press the Shock Absorber into the End Cap Shock Absorber Seat 39 Figure 9 8 Lubricate Valve Guide Shock Absorber and Installation Tools 39 Figure 9 9 Place End Cap Valve Guide and Installation Tools in the Arbor Press 40 Figure 9 10 Press Valve Gui...
Page 10: ...d Adapter on the Valve Stem 48 Figure 9 35 Position Wrenches on Thread Adapter and Valve Stem 49 Figure 9 36 Secure the Thread Adapter on the Valve Stem 49 Figure 9 37 Hold Valve Stem in place 49 Figure 9 38 Hold Thread Adapter in Position 50 Figure 9 39 Loosen Hex Fitting and Remove Whip Hose 50 Figure 9 40 Install a new Quick Disconnect Gasket 50 Figure 9 41 Apply Teflon Tape to Hose Fitting 51 ...
Page 11: ... Fitting 62 Figure 11 11 Secure the Q D Fitting to the Whip Hose fitting 62 Figure 11 12 Whip Hose Mounting Method 1 63 Figure 11 13 Secure Hole Hog for Tail Adapter Removal 63 Figure 11 14 Slide Tail Adapter from End Cap over Whip Hose 63 Figure 11 15 Access and Hold the Valve Stem flats in Position 64 Figure 11 16 Hold Valve Stem in Position 64 Figure 11 17 Loosen Hex Fitting and Remove Whip Hos...
Page 12: ...d Cap 70 Figure 14 1 Model 310 TH Hole Hog Complete Assembly Serial Number 499 and Below 74 Figure 14 2 Model 310 TH Hole Hog Complete Assembly Serial Number 500 thru 649 76 Figure 14 3 Model 310 TH Hole Hog Complete Assembly Serial Number 650 and Above 78 Figure 14 4 Model 310 Hole Hog Complete Assembly 80 Figure 14 5 Tail Assembly Model 310 TH Serial Number 499 and Below 82 Figure 14 6 Tail Asse...
Page 13: ...ified with this symbol These instructions are important for per sonnel safety and full service life of the Hole Hog Follow them carefully 1 2 Warranty Information Warranty coverage of the Allied Hole Hog depends on proper maintenance and opera tion of the Hole Hog as detailed in this manual Improper maintenance or opera tion shall void Hole Hog warranty cover age Immediately upon receipt of the Ho...
Page 14: ...e sults of actions not recommended in this manual and specifically the results of Operation in non recommended applica tions Incorrect operation Improper maintenance Use of service parts not approved or sup plied by Allied These exclusions apply to damage to the Hole Hog associated equipment and in jury to personnel ALLIED 310 Series Hole Hogs 2 05 12 03 ...
Page 15: ...ts the anvil threads 2 2 Striker The striker is moved by air pressure back and forth within the body Internally the striker impacts either the anvil in the front or the tail assembly in the rear to propel the Hole Hog through the ground 2 3 Tail Assembly Except for the Striker the Tail Assembly contains all internal operating compo nents including the reversing mechanism The external threads of th...
Page 16: ... and Below Whip Hose Mounting Method 1 500 through 649 Whip Hose Mounting Method 2 650 and Above Whip Hose Mounting Method 2 and Nylon insert used to lock Anvil Cap These differences affect only four sections of the manual Disassembly Section 8 0 Assembly Section 9 0 Field Maintenance Section 11 0 Parts Information Section 14 0 In these section notations indicate the in formation that applies to e...
Page 17: ... 0 4 kg cm2 pressure drop for each 100 ft 30m of hose Pressure above 100 psi 7 kg cm2 at the tool decreases the life of the Hole Hog 3 2 Minimum Recommended Operating Depths Hard Glacial Clay 18 in Clay Sand Mix 18 in Wet Dry Sand 24 in Cultivated Soil 24 in Clay Loam Mix 20 in The Hole Hog operates best in compact able soils The minimum depth of opera tion varies with soil conditions and the leng...
Page 18: ...3 3 DECAL IDENTIFICATION ALLIED 310 Series Hole Hogs 6 05 12 03 IMPORTANT Read Technical Manual Follow Instructions Cautions and Warnings USA Made in USA ...
Page 19: ...ALLIED 310 Series Hole Hogs 05 12 03 7 Hole Hog Patent Numbers The ALLIEDLOGOdecal is the Allied brand identifier and is a registered trademark of Allied Construction Products LLC ...
Page 20: ...ALLIED 310 Series Hole Hogs 8 05 12 03 4 3 2 1 Figure 3 2 Hole Hog Decal Location Hole Hog CE Serial Number Plate ...
Page 21: ...Decal Kit Part Number 101234 ITEM NO QTY PART NO DESCRIPTION 1 1 676984 Decal Read Instructions 2 1 833291 Decal Hole Hog Patents 3 1 815696 Decal Made in USA 4 1 676653 Decal Allied Logo not included in Decal Kit 5 1 102398 Decal Serial Number Plate ...
Page 22: ...ds of the U S Department of Labor For OSHA construction guidelines contact your local federal government office or write U S Government Printing Office Superintendent of Documents P O Box 371954 Pittsburgh Pa 15250 Ask for Construction Industry OSHA Standards Stock 869 034 00107 6 4 4 General Safety Summary The safe and effective use of any heavy con struction equipment depends upon proper install...
Page 23: ...ified with this symbol are important to prevent damage to equipoment and to maintain full service life of the Hole Hog Follow them carefully Operation or service not in accor dance with these instructions may subject the Hole Hog to conditions beyond its design capability Read this manual thoroughly before oper ating or maintaining the Hole Hog 4 4 2 Personnel Precautions Always wear safety glasse...
Page 24: ...on 3 1 5 3 Hole Hog Use The Allied Hole Hog is an underground peircing tool used to pierce underground holes and to drive pipe Do not use the Hole Hog in any manner not described in this manual Personal injury may result from improper use of the Hole Hog 5 4 Lifting and Blocking Precautions The assembled Model 310 Hole Hog cov ered in this manual is heavy refer to Sec tion 3 0 Specifications Even ...
Page 25: ...ty precautions outlined in the air compressor operating manual The owner operator contractor is re sponsible for locating underground utili ties Do not attempt to pierce a hole in frozen ground Entrance and exit pits may be unstable and dangerous These trenches must be shored to meet federal state and local guidelines Allied s TrenShore is recom mended The work site must be properly illumi nated t...
Page 26: ...ility lines before start ing operation of the Hole Hog Use extreme caution working with elec tric and gas lines Cutting a utility line could cause serious injury or death 6 2 2 Select a Safe Piercing Path Plan and mark the complete piercing path and the depth of the hole prior to starting Hole Hog operation 1 Locate all utility lines water electric gas and sewer lines in the area to be penetrated ...
Page 27: ...enance and perform Daily and Preventive Mainte nance 2 Review all of Section 7 0 Lubrication Startup Lubrication paragraph 7 1 must performed at the beginning of piercing operations paragraph 6 2 7 3 To monitor Hole Hog travel along the piercing path mark the air hose in two ways a Place tape at two foot intervals along the hose This provides an indication of how far the Hole Hog has traveled alon...
Page 28: ...cient 5 Block the Hole Hog in this position WARNING Always wear safety glasses gloves and protective clothing when operat ing or handling the Hole Hog to pre vent injury from flying debris WARNING All personnel in the immediate area must wear ear protection to protect the ears from the noise of the com pressor and the Hole Hog WARNING Do not stand in the Hole Hog ex haust Serious injury from flyin...
Page 29: ...ng path Use the 2 foot tape markers on the air hose to estimate the length of hose used and progress along the path 8 The Hole Hog can be stopped or de flected from its path by some under ground obstacles If the Hole Hog stops moving along the path it has hit an obstacle If total path marker on the air hose is reached but the Hole Hog has not reached the target or exit pit the Hole Hog has been de...
Page 30: ...Never exceed 100 psi 7 0kg cm2 Pressures above 100 psi 7 0kg cm2 de crease tool life and void the warranty 6 2 9 Install Material in the Pierced Hole Many attachments are available for the Hole Hog Some of these install materials in the pierced hole for example pipe driv ers and cable tube pullers If one of these attachments is used to in stall material in the pierced hole 1 Refer to the manual pr...
Page 31: ... dis pense lubricant at the following rate At temperatures below 40o F 5o C 5 to 7 drops per minute At temperatures above 40o F 5o C 3 to 5 drops per minute After several minutes of operation at the proper lubricant rate the whip hose should be lightly coated with lubricant If a heavy mist of lubricant is continuously present in the exhaust air the lubrication rate is too great Adjust the lubricat...
Page 32: ...y need to be repeated if icing is se vere 4 If icing persists increase the amount of lubricant delivered to the Hole Hog The use of a lubricant with a de icing agent is extremely important under these conditions Allied Hog Wash is rec ommended ALLIED 310 Series Hole Hogs 20 05 12 03 ...
Page 33: ...xt unit built would be assigned S N 500 and so forth 8 3 Variations by Serial Number In addition to model differences there are a few significant differences among the 310 Series Hole Hogs covered in this man ual There are two different methods for ALLIED 310 Series Hole Hogs 05 12 03 21 CAUTION Do not remove the End Cap from the Body Anvil under field operat ing conditions This may expose the int...
Page 34: ...ded end of the Valve Stem The fitting threads se curely onto the Valve Stem Refer to Figure 8 1 8 3 2 Whip Hose Mounting Method 2 On Hole Hogs numbered 500 and above the Whip Hose connects to a Thread Adapter secured to the Valve Stem The Thread Adapter slides over the threaded end of the Valve Stem and threads securely onto the Valve Stem The Whip Hose hex fitting slides onto and threads securely...
Page 35: ...in this kit are listed be low and illustrated in Figure 8 4 1 Shock Absorber Installation Tool P N 831144 quantity 1 2 Valve Guide Installation Tool P N 831145 quantity 1 3 Spherical Bearing Installation Tool P N 831146 quantity 1 4 End Cap Wrench P N 831150 quantity 2 5 Valve Sleeve Guide P N 831171 quantity 1 6 Valve Guide Installation Pusher P N 831172 quantity 1 7 Second Stage Shock Absorber P...
Page 36: ...e the Whip Hose 10 and tail assembly com ponents a Remove Striker 4 and the assem bled Whip Hose and tail assembly as described in section 8 8 b Until the new Body Anvil is installed place the Striker 4 Whip Hose 10 and tail assembly where they will not be contaminated with dust and dirt Cover or wrap them in cloth or plastic as required 2 For 310 TH only a When replacing a worn Body Anvil 1 also ...
Page 37: ...t and dirt Wrap it in cloth or plastic if necessary 9 Cover the open end of the Body Anvil to prevent contamination of the inte rior and threads Coat threads with grease if long term storage is antici pated 8 9 Disassembling the Tail Assembly NOTE DO NOT disassemble the compo nents of the tail assembly unless re placement is necessary 8 9 1 Remove Tapered Tail Adapter CAUTION DO NOT grip the End C...
Page 38: ...and Fittings for Serial Numbers 499 and below The reference numbers in this section re fer to the part item numbers on the follow ing parts drawings and parts lists Figure 14 1 Complete Hole Hog Assembly Figure 14 6 Tail Assembly 1 Secure the End Cap 8 as described in step 1 of Section 8 9 1 2 By hand press the Valve end of the Valve Stem 5 toward the End Cap until the flats on the stem are access...
Page 39: ...t a 1 1 8 inch open end wrench across the flats of the Quick Discon nect Socket 11 Refer to Figure 8 14 7 While holding the Quick Disconnect Socket 11 in place use a 1 1 4 inch open end wrench to loosen and thread the Whip Hose fitting from the Socket Refer to Figure 8 14 ALLIED 310 Series Hole Hogs 05 12 03 27 Valve Stem Whip Hose 1 1 4 inch Wrench 11 16 inch Wrench Figure 8 13 Loosen Hex Fitting...
Page 40: ...tep 1 of Section 8 9 1 2 By hand press the Valve end of the Valve Stem 5 toward the End Cap until the Snap Ring 3 on the end of the Stem is accessible See Figure 8 16 3 Use needlenose or snap ring pliers to ex pand the Snap Ring 3 and slide it from the Valve Stem 5 Refer to Figure 8 17 ALLIED 310 Series Hole Hogs 28 05 12 03 Brace Valve Stem in place with 11 16 inch open end wrench Snap Ring Press...
Page 41: ...rce to prevent the Valve Stem from pulling back into the End Cap See Figure 8 20 4 While holding the Thread Adapter in position with the 1 1 16 inch open end wrench fit a 1 1 4 inch open end wrench across the flats of the Whip Hose Hex Fitting as shown in Figure 8 21 ALLIED 310 Series Hole Hogs 05 12 03 29 Brace Valve Stem in place with 1 1 16 inch open end wrench Loosen Whip Hose Hex Fitting with...
Page 42: ...and parts lists Figure 14 4 Complete Hole Hog Assembly Figure 14 7 Tail Assembly 1 Secure the End Cap 8 as described in step 1 of Section 8 9 1 2 By hand press the Valve end of the Valve Stem 5 toward the End Cap until the Thread Adapter 3 on the end of the Stem is accessible See Figure 8 24 3 Fit a 1 1 16 inch deep well socket over the Thread Adapter 3 to hold the adapter in place Refer to Figure...
Page 43: ... inner end ALLIED 310 Series Hole Hogs 05 12 03 31 With a 3 4 inch open end wrench thread the Valve Stem from the Thread Adapter Brace Thread Adapter in place with 1 1 16 inch deep well socket Figure 8 26 Remove Thread Adapter from the Valve Stem Pull the Valve Stem out of the Valve Guide and Valve Spring inside the End Cap End Cap Valve Spring Valve Stem Valve Pull the Valve Spring off of the Val...
Page 44: ... Spherical Bearing 2 is down and place the Stem in a vise as shown in Fig ure 8 32 a Put the Valve Stem between the vise jaws with the Stem shoulder resting on top of the jaws b Slide the Valve Stem to one side of the jaws so the Stem hangs freely from the shoulder and does not touch the vise CAUTION DO NOT scar the surface of the Valve Stem Clamp the Stem lightly in the vise only tight enough to ...
Page 45: ... from End Cap 8 unless replacement is necessary Refer to Figures 8 35 and 8 36 ALLIED 310 Series Hole Hogs 05 12 03 33 Remove Small Snap Ring Spherical Bearing Force Spherical Bearing from Valve Stem Large Snap Ring Valve Stem Valve Stem Figure 8 34 Remove Spherical Bearing and Snap Ring from Valve Stem Valve Stem Supported by Shoulder Large Snap Ring Secured with Tape Spherical Bearing Place Stem...
Page 46: ... Figure 8 37 B 4 Once started from the Shock Absorber the Valve Guide can be pulled free by hand 5 Use a sharp knife or hack saw to cut through the Shock Absorber 9 and re move it from the Valve Guide 7 See Figures 8 38 and 8 39 ALLIED 310 Series Hole Hogs 34 05 12 03 A B Valve Guide Installation Tool 831145 End Cap Shock Absorber Valve Guide Figure 8 37 Press Valve Guide from the Shock Absorber V...
Page 47: ...unit built would be assigned S N 500 and so forth 9 3 Variations by Serial Number In addition to model differences there are a few significant differences among the 310 Series Hole Hogs covered in this man ual There are two different methods for ALLIED 310 Series Hole Hogs 05 12 03 35 WARNING Applying heat with a torch or by any other method to any part of the Hole Hog relieves Allied of all war r...
Page 48: ...aded end of the Valve Stem The fitting threads securely onto the Valve Stem Refer to Figure 9 1 9 3 2 Whip Hose Mounting Method 2 On Hole Hogs numbered 500 and above the Whip Hose connects to a Thread Adapter secured to the Valve Stem The Thread Adapter slides over the threaded end of the Valve Stem and threads securely onto the Valve Stem The Whip Hose hex fitting slides onto and threads securely...
Page 49: ...in this kit are listed be low and illustrated in Figure 9 4 1 Shock Absorber Installation Tool P N 831144 quantity 1 2 Valve Guide Installation Tool P N 831145 quantity 1 3 Spherical Bearing Installation Tool P N 831146 quantity 1 4 End Cap Wrench P N 831150 quantity 2 5 Valve Sleeve Guide P N 831171 quantity 1 6 Valve Guide Installation Pusher P N 831172 quantity 1 7 Second Stage Shock Absorber P...
Page 50: ... Striker 2 and tail assembly components to the work area for reas sembly 2 Install all of the assemblies in the Body Anvil following the assembly pro cedures in this section starting with section 9 8 9 7 1 Threaded Anvil TH Units Only 1 A replacement Body Anvil 1 includes a new Anvil Cap 24 Check that it is se curely attached to the Body Anvil as de scribed below 2 If the Anvil Cap alone is being ...
Page 51: ... the outer surface of the Valve Guide the I D of the Shock Absorber 9 Installation Tool P N 831145 Installation Tool P N 831171 Installation Tool P N 831172 ALLIED 310 Series Hole Hogs 05 12 03 39 A B End Cap Shock Absorber Shock Absorber Seat Shock Absorber Pusher Tool 831797 Shock Absorber Installation Tool 831144 Figure 9 6 Compress Shock Absorber in Installation Tool 831144 A B End Cap Shock A...
Page 52: ...while pressing it into the Shock Absorber Maintain proper alignment of the Valve Guide Pusher and Valve Guide with the Valve Sleeve Guide 15 Align the plunger of the arbor press with the Valve Guide Pusher and carefully press the Valve Guide 7 through the Guide Sleeve and into the Shock Ab sorber 9 as shown in Figure 9 10 B 16 Continue pressing the Valve Guide into the Shock until the upper should...
Page 53: ... Figure 9 12 B 4 Place the Valve Stem in an Arbor Press with the un threaded end up 5 Turn the spherical Bearing 2 so the central shoulder is at the top and the flat side is at the bottom as shown in Figure 9 13 6 Center the bore of the bearing over the Valve Stem Figure 9 12 A 7 Start the Spherical Bearing over the un threaded grooved end of the Valve Stem as shown in Figure 9 12 B 8 Slide the st...
Page 54: ... Figure 9 17 14 Use needle nose or retaining ring pliers to expand and fit the Snap Ring 14 into the Valve Stem 5 groove as shown in Figure 9 17 ALLIED 310 Series Hole Hogs 42 05 12 03 A B Valve Stem Spherical Bearing Press Spherical Bearing onto Valve Stem Spherical Bearing Installation Tool 831146 Large Snap Ring Figure 9 14 Start Spherical Bearing onto The Valve Stem A B Valve Stem Spherical Be...
Page 55: ...the Valve into place Stop pressing the Valve as soon as the Spherical Bearing touches the bearing seat inside the Valve as shown in Figure 9 19 4 Place the Valve Stem in an arbor press with the Spherical Bearing up 5 With the Valve 1 centered on the bearing slowly press the Valve onto the Spherical Bearing 2 6 Only press the valve onto the Spherical Bearing until the internal shoulder of the Valve...
Page 56: ...ide the Valve Spring 6 onto the other end of the Valve Stem Refer to Figure 9 23 ALLIED 310 Series Hole Hogs 44 05 12 03 A B Valve Valve Stem Spherical Bearing Snap Ring Figure 9 21 Valve Snap Ring Seat A B Valve Spherical Bearing Seat Valve Stem Spherical Bearing Snap Ring Figure 9 20 Proper Valve Seating Valve Stem Valve Stem Large Snap Ring Use screwdriver or snap ring wrench to contract and se...
Page 57: ...uide and the Valve Stem fits inside the Valve Guide 3 By hand press the Valve end of the Valve Stem 5 toward the End Cap un til the flats on the stem are accessible as shown in Figure 9 25 4 Fit an 11 16 inch open end wrench across the exposed flats of the Valve Stem Brace the wrench against the edge of the End Cap and pry the stem outward with enough force to prevent the Valve Stem from pulling b...
Page 58: ...own in Figure 9 28 3 Fit an 11 16 inch open end wrench across the exposed flats of the Valve Stem Brace the wrench against the edge of the End Cap and pry the stem outward with enough force to prevent the Valve Stem from pulling back into the End Cap as shown in Figure 9 28 4 While holding the Valve Stem in posi tion with the 11 16 inch open end wrench apply Teflon tape to the threads at the end o...
Page 59: ... Figure 9 30 10 Place the Whip Hose with the attached Tail Assembly and the Q D fitting on the assembly bench 11 At the free end of the Whip Hose wrap the external threads of the hose fitting with tape as shown in Figure 9 31 12 By hand start the Quick Disconnect Fitting onto the Whip Hose fitting Thread together and hand tighten 13 Fit a 1 1 4 inch open end wrench across the flats of the Whip Hos...
Page 60: ...e the Valve Guide 3 By hand press the Valve end of the Valve Stem 5 toward the End Cap until the threads on the stem are accessible as shown in Figure 9 34 4 While holding the Valve Stem in posi tion apply Teflon tape to the threads at the end of the Valve Stem 5 Thread the Thread Adapter 3 onto the Valve Stem and tighten finger tight Refer to Figure 9 34 ALLIED 310 Series Hole Hogs 48 05 12 03 Wh...
Page 61: ...mbled per section 9 11 3 the Whip Hose 10 and the Quick Discon nect Fitting 11 and Gasket 2 By hand press the Valve end of the Valve Stem 5 toward the End Cap un til the Thread Adapter 3 is accessible as shown in Figure 9 37 ALLIED 310 Series Hole Hogs 05 12 03 49 A B Fit a 1 1 16 inch deep well socket over the Thread Adapter Valve Stem and Valve Components Thread Adapter End Cap Fit a 3 4 inch op...
Page 62: ...ely onto the Thread Adapter 3 as shown in Figure 9 39 8 Install a new gasket in the Quick Dis connect Q D Fitting 11 If a new Q D Fitting 11 is to be in stalled it already contains a new gas ket Proceed to step 10 If the old Q D Fitting 11 is to be in stalled proceed to step 9 and install a new gasket 9 With the grooved face of the new Gasket toward the Quick Disconnect Fitting 11 insert the new g...
Page 63: ... as as sembled in section 9 11 CAUTION DO NOT grip the End Cap 8 by its threads Refer to Figure 9 43 2 Secure the Tail Assembly with a strap wrench saddle clamp or with one of the two End Cap Wrenches 831150 supplied with the Tool Kit a When using the End Cap Wrench grip the End Cap 8 across the flats as shown in Figure 9 43 b When using a vise or saddle clamp grip the End Cap 8 across the raised ...
Page 64: ...Striker and Tail Assem bly 1 Collect on a clean flat work bench the Body Anvil 1 the Striker 4 and the Tail Assembly as assembled in sections 9 11 and 9 12 2 Remove the protective wrapping and coatings from any stored components NOTE The Body Anvil and Striker are not customer serviceable If these components are worn or damaged replace them with new components 3 Refer to Section 3 1 and verify tha...
Page 65: ...End Cap 16 to the Body Anvil 1 11 Place the Hole Hog on a level surface Holding the Body Anvil 1 with a strap wrench use wrench P N 831150 from the Tool Kit to tighten the End Cap 18 as shown in Figure 9 51 ALLIED 310 Series Hole Hogs 05 12 03 53 Lubricate valve components with hydraulic fluid Apply anti seize lubricant to the End Cap and Body Anvil threads Striker Body Anvil Figure 9 49 Prepare B...
Page 66: ...o section 8 3 3 for details Insert the Nylon Insert 3 as shown in Figure 9 53 3 Thread the Anvil Cap 24 onto the Body Anvil 1 hand tight 4 Hold the Body Anvil 1 in place with a strap or chain wrench See Figure 9 54 5 With a 1 1 4 inch open end wrench tighten the anvil cap a minimum 1 8 inch past hand tight See Figures 9 54 and 9 55 ALLIED 310 Series Hole Hogs 54 05 12 03 Thread Anvil Cap onto Anvi...
Page 67: ...essive wear or kinks Replace a damaged hose Check shock valve guide for proper seat ing Press into place or replace shock if necessary The frequency of maintenance depends upon the operating environments and con ditions of operation Refer to 10 3 for addi tional maintenance considerations When disassembling the Hole Hog refer to 8 5 Extent of Disassembly for guidelines in planning disassembly main...
Page 68: ... Copies of purchase order s and in voice s for repair parts and service The name and signature of the person performing the service maintenance or repair ALLIED 310 Series Hole Hogs 56 05 12 03 ...
Page 69: ...on 14 0 or equivalent 100R2 hose Failure to use 100R2 hose could result in injury to personnel WARNING Using a pipe wrench on the Hole Hog Body Anvil relieves Allied of all warranty responsibilities WARNING Applying heat with a torch or by any other method to any part or parts of the Hole Hog relieves Allied of all warranty responsibilities Applying heat can destroy the main body striker and other...
Page 70: ... forth If the serial number for the Hole Hog to be repaired has not been recorded refer to Section 11 4 Determine in which serial number group the Hole Hog belongs by carefully inspecting and comparing it to the illustrations and descriptions 11 4 Variations by Serial Number In addition to model differences there are a few significant differences among the 310 Series Hole Hogs covered in this man ...
Page 71: ...parations 1 For work on Hole Hogs with Serial numbers 499 and below obtain the fol lowing tools a open end wrench 11 16 b open end wrench 1 1 8 c open end wrench 1 1 4 d strap wrench e saddle clamp or vise f End Cap Wrench 831150 from Tool Kit refer to Sections 8 4 and 9 4 2 For work on Hole Hogs with Serial numbers 500 and higher obtain the following tools a open end wrench 1 1 16 b open end wren...
Page 72: ...igure 11 5 4 Thread the Anvil Cap 2 off of the Body Anvil 1 5 On Hole Hogs numbered 650 and above a Nylon Insert 3 prevents the Anvil Cap from vibrating off of the Anvil dur ing operation Refer to section 11 4 3 for details 6 Refer to Figure 11 4 and remove Nylon Insert 3 from the hole in the threaded portion of the Body Anvil Discard the Nylon Insert 11 6 2 Install the Anvil Cap 1 Secure the Hole...
Page 73: ...or needlenose plyers to pry the Gasket xx from the Socket Discard the gasket Refer to Figure 11 8 11 7 2 Install the Q D Fitting 1 Secure the Hole Hog on the work sur face as described under 11 7 Obtain the gasket and Q D fitting to be in stalled 2 Install a new gasket in the Quick Dis connect Q D Fitting 11 If a new Q D Fitting 11 is to be in stalled it already contains a new gas ket Proceed to s...
Page 74: ...ts of the Quick Disconnect Socket 11 8 While holding the Whip Hose fitting in place with the 1 inch open end wrench use the 1 3 8 open end wrench to tighten the two fittings so the Quick Dis connect is fastened securely to the Whip Hose Refer to Figure 11 11 ALLIED 310 Series Hole Hogs 62 05 12 03 Gasket Cross Section Grooved Side of Gasket Toward Socket Figure 11 9 Install a new Quick Disconnect ...
Page 75: ... side of the wrench flats as shown in Figure 11 13 2 With the Hole Hog secured as de scribed above fit one of the End Cap Wrenches P N 831150 across the flats of the Tapered Tail Adapter 13 as shown in Figure 11 13 3 With the End Cap Wrench loosen the Tapered Tail Adapter 13 It may be necessary to strike the wrench handle several times to loosen the adapter 4 Thread the Tail Adapter 13 from the En...
Page 76: ... 6 Loosen and thread the Whip Hose hex fitting from the Valve Stem Remove the Whip Hose from the Valve Stem and End Cap CAUTION DO NOT USE COMPRESSED AIR to clean dirt from the End Cap opening while the Whip Hose is removed Compressed air could force dirt past the retracted Valve Stem and contaminate the internal compo nents ALLIED 310 Series Hole Hogs 64 05 12 03 Brace Valve Stem in place with 11...
Page 77: ...e Whip Hose away from the End Cap 8 until the flats of the Valve Stem 5 are accessible as shown in Figure 11 15 7 Fit an 11 16 inch open end wrench across the exposed flats of the Valve Stem Brace the wrench against the edge of the End Cap and pry the stem outward with enough force to prevent the Valve Stem from pulling back into the End Cap as shown in Figures 11 18 and 11 16 8 Continue holding t...
Page 78: ...r Serial Numbers 500 and higher This section details Whip Hose Replace ment for Hole Hogs employing Whip Hose Mounting Method 2 as described in Sec tion 11 4 2 Refer to Figure 11 22 ALLIED 310 Series Hole Hogs 66 05 12 03 Apply anti seize lubricant to threads of Tapered Tail Adapter And End Cap Whip Hose Assembly Tapered Tail Adapter End Cap Apply Wrenches PN 831150 Across Flats of End Cap Figure ...
Page 79: ...th the End Cap Wrench loosen the Tapered Tail Adapter 13 It may be necessary to strike the wrench handle several times to loosen the adapter 4 Thread the Tail Adapter 13 from the End Cap 8 and slide it off over the Whip Hose as shown in Figure 11 24 11 9 2 Whip Hose Removal 1 Secure the Hole Hog and remove the Tail Adapter as described in Section 11 9 1 2 By hand pull the Whip Hose away from the E...
Page 80: ...mp or with one of the two End Cap Wrenches 831150 supplied with the Tool Kit a When using the End Cap Wrench grip the Hole Hog across the wrench flats of the End Cap 8 as shown in Figure 11 28 b When using a vise or saddle clamp grip the Hole Hog across the raised area of the End Cap 8 on either side of the wrench flats as shown in Figure 11 28 ALLIED 310 Series Hole Hogs 68 05 12 03 Brace Valve S...
Page 81: ...d in Section 11 9 3 2 Apply a light coat of Anti Seize lubri cant to the external threads of the Tapered Tail Adapter 13 and the in ternal threads of the End Cap 8 as shown in Figure 11 29 3 With the threaded end toward the End Cap 8 slide the Tapered Tail Adapter 13 over the Whip Hose 10 to the in ternal threads of the End Cap as shown in Figure 11 30 4 By hand thread the Tapered Tail Adapter int...
Page 82: ...bly Tapered Tail Adapter End Cap Apply Wrenches PN 831150 Across Flats of End Cap and Tapered Tail Adapter Figure 11 31 Secure Tail Adapter to End Cap End Cap Tapered Tail Adapter End Cap Wrench PN 831150 Whip Hose Figure 11 30 Slide Tail Adapter to End Cap ...
Page 83: ...alve stem Replace valve stem X X X Air pressure too high Check air pressure X X Air pressure too low Check air pressure X X X X X Ice buildup inside unit Follow de icing instructions X X Ground too hard or too soft Re evaluate application X X Deteriorated shock absorber Replace shock absorber X X Excessive internal clearances Replace body striker or valve X X Improper lubrication Follow lubricatio...
Page 84: ... Secure unit in a dry storage area or cover with a waterproof tarp 13 2 Long Term Storage 1 Refer to Section 8 0 and disassemble the body anvil from the end cap Remove the striker 2 Clean and inspect these components for damage and excessive wear 3 Schedule replacement and repairs so unit will be ready to use after storage 4 Thoroughly clean all disassembled parts 5 Lubricate all parts and reassem...
Page 85: ...omplete Assembly 14 2 Complete Assembly 14 3 Complete Assembly 14 4 Complete Assembly 14 5 Complete Assembly 14 6 Tail Assembly 14 7 Tail Assembly 310 TH 1 to 499 X X 310 TH 500 to 649 X X 310 TH 650 to 1099 X X 310 TH 1100 and Above X 310 X X SECTION 14 0 PARTS INFORMATION ...
Page 86: ...ALLIED 310 Series Hole Hogs 74 05 12 03 Figure 14 1 Model 310 TH Hole Hog Complete Assembly Serial Number 499 and Below ...
Page 87: ...1500 Serial Number 499 and Below ITEM ONLY QTY PART NO DESCRIPTION 1 1 831126 Body Anvil Cap Assembly Replaced by 831168 2 1 831114 Striker Replaced by 100746 3 1 831159 Tail Assembly Replaced by 831167 4 1 831091 Tapered Anvil Cap Use with 831126 4 1 831162 Tapered Anvil Cap Use with 831168 ...
Page 88: ...ALLIED 310 Series Hole Hogs 76 05 12 03 1 2 3 4 Figure 14 2 Model 310 TH Hole Hog Complete Assembly Serial Number 500 thru 649 ...
Page 89: ...l 310 TH Hole Hog Complete Assembly Part No 831500 Serial Number 500 thru 649 ITEM ONLY QTY PART NO DESCRIPTION 1 1 831168 Body Anvil Cap Assembly Includes Item 2 2 1 831162 Anvil Cap 3 1 831114 Striker Replaced by 100746 4 1 831167 Tail Assembly ...
Page 90: ...ALLIED 310 Series Hole Hogs 78 05 12 03 1 2 5 4 3 Figure 14 3 Model 310 TH Hole Hog Complete Assembly Serial Number 650 thru 1099 ...
Page 91: ... Assembly Part No 831500 Serial Number 650 thru 1099 ITEM ONLY QTY PART NO DESCRIPTION 1 1 831168 Body Anvil Cap Assembly Includes Items 2 and 3 2 1 831162 Anvil Cap Included in Item 1 3 1 818709 Nylon Insert 4 1 831170 Striker Replaced by 100746 5 1 831167 Tail Assembly ...
Page 92: ...ALLIED 310 Series Hole Hogs 80 05 12 03 1 3 2 4 5 Figure 14 4 Model 310 TH Hole Hog Complete Assembly Serial Number 1100 and Above ...
Page 93: ... Complete Assembly Part No 831500 Serial Number 1100 and Above ITEM ONLY QTY PART NO DESCRIPTION 1 1 831168 Body Anvil Cap Assembly Includes Items 2 and 3 2 1 831162 Anvil Cap Included in Item 1 3 1 818709 Nylon Insert 4 1 100746 Striker 5 1 831167 Tail Assembly ...
Page 94: ...ALLIED 310 Series Hole Hogs 82 05 12 03 1 2 3 Figure 14 5 Model 310 Hole Hog Complete Assembly ...
Page 95: ...ALLIED 310 Series Hole Hogs 05 12 03 83 Model 310 Hole Hog Complete Assembly Part No 100747 ITEM ONLY QTY PART NO DESCRIPTION 1 1 100744 Body Anvil 2 1 100746 Striker 3 1 831167 Tail Assembly ...
Page 96: ...ALLIED 310 Series Hole Hogs 84 05 12 03 Figure 14 6 Tail Assembly Model 310 TH Serial Number 499 and Below ...
Page 97: ...e Spring 7 1 831120 831158 Valve Guide S N 0279 and Below Valve Guide S N 0280 and Above 8 1 831122 End Cap 9 1 831812 Shock Absorber 10 1 831125 831154 Whip Hose Assembly S N 0134 and Below Whip Hose Assembly S N 0140 and Above 11 1 831027 Female Quick Disconnect Includes Item 12 12 1 831030 Gasket Not Shown 13 1 831117 Snap Ring 14 1 831124 Tapered Tail Adapter 15 1 831042 Male Quick Disconnect ...
Page 98: ...11 12 10 13 1 4 5 6 8 7 3 9 14 S N 500 TO 1357 S N 1358 AND ABOVE MUST BE INSTALLED AS SHOWN ENLARGED VIEW OF VALVE BUSHING 1 2 4 13 6 5 2 8 7 14 9 3 11 12 10 Figure 14 7 Tail Assembly 310TH Serial Number 500 and Above 310 All Serial Numbers ...
Page 99: ...alve Bushing S N 1358 Above 3 1 831165 Thread Adapter 4 1 831118 Snap Ring Valve 5 1 831166 Valve Stem 6 1 831121 Valve Spring 7 1 831158 Valve Guide 8 1 831122 End Cap 9 1 831812 Shock Absorber 10 1 831164 Whip Hose Assembly S N 0500 and Above 11 1 831027 Female Quick Disconnect Includes Item 12 12 1 831030 Gasket Not Shown 13 1 831117 Snap Ring 14 1 831124 Tapered Tail Adapter 15 1 102395 Male Q...
Page 100: ...ALLIED 310 Series Hole Hogs 88 05 12 03 Figure 14 8 Air Line Lubricator Assembly ...
Page 101: ... 1 1 831021 In Line Air Lubricator 3 4 2 1 831022 Support Bracket 3 1 798057 Pipe Nipple 4 1 831027 Quick Disconnect Coupling Socket 3 4 5 1 831042 Quick Disconnect Coupling Plug 3 4 6 1 837099 Ball Valve 7 2 798092 Pipe Nipple 8 2 677346 Washers FOR USE WITH AIR LINE LUBRICATOR 832240 Hog Wash 1 quart 832219 Hog Wash 4 quart case 832220 Hog Wash 5 gallons ...
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