Allied HO-PAC 2300 Safety, Operation, Maintenance And Parts Download Page 1 | Manualshive

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Allied HO-PAC 2300 Safety, Operation, Maintenance And Parts Download Page 1

Thoroughly read and understand the content of this manual before using the Allied HO-PAC. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.

Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied
Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this
manual must include effective date shown on inside cover.

TM103349

Vibratory Plate

Compactor /

Driver

Model

2300

Safety, Operation, Maintenance and Parts

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Summary of Contents for HO-PAC 2300

Page 1: ...nce and training Keep this manual in a convenient location so that it is easily accessible for future reference Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals Inquiries regarding the content of this manual must include effective date shown on inside cover TM103349 Vibratory Plate Compactor Driver Model 2300 Safety Operation Maintenance and Parts ...

Page 2: ...the content of this document including descriptions illustrations and specifications without prior notification For document updates go to www alliedcp com Table of Revision History for TM103349 Effective Date Page Summary of Change 2018 Feb v Revise Label Set 2015 Feb 24 Revise General Specifications Table 2011 Sep 21 28 Revise specifications for bearing lubrication QD change was 719827 719828 20...

Page 3: ... Fig S1 Safety Alert Symbol The Safety Alert Symbol Fig S1 either used alone or in conjunction with a signal word is used to draw attention to the presence of potential safety hazards Signal Words DANGER WARNING and CAUTION are signal words used to express severity of consequences should a hazard be encountered DANGER Indicates an imminent hazard which if not avoided will result in death or seriou...

Page 4: ...Install protective guards on cab to shield operator against fragments debris Personnel must always maintain a safe distance from the work tool work zone Identifies lift point Personal Protection Equipment Hearing protection Safety eyewear Gloves Safety shoes Falling object Unsupported loads Crush point Falling part Electric Shock x Falls into open excavations x Trench collapse Gas Oil under pressu...

Page 5: ...Allied work tool that may become hot during operation L4 Lift Point Decal identifies approved lift points of the Allied work tool L5 OIL FILL Decal identifies the location to add oil to fill the oil reservoir Refer to Section 11 5 for more information L6 OIL LEVEL Decal identifies the location to check the oil level Refer to Section 11 5 for more information L7 Pressure Line Marker A red colored c...

Page 6: ...ludes 1 11 L1 Safety Label Read Instructions Manual 676984 2 L2 Safety Label Stay Clear 840156 2 L3 Safety Label Hot Surface 676983 1 L4 Safety Label Lift Point 676982 4 L5 Info Tag Pressure I D 818676 1 Located on Supply Line L6 Info Label Oil Fill 102728 1 L7 Info Label Oil Level A102729 1 L8 ID Label Allied Logo 676654 2 L9 ID Label HO PAC 577554 2 L10 ID Label Made In USA 815696 1 L11 ID Label...

Page 7: ...lude but not limited to x Locating existing underground service and utility lines x Establishing pedestrian barriers x Using personnel protection equipment appropriate to working conditions etc Federal State Local and OSHA Construction Guidelines and Regulations Use the Allied equipment in accordance with all federal state and local regulations regarding construction practices and public safety Id...

Page 8: ...ss to danger areas Guards are fitted to the Allied equipment to protect against unsafe situations that could not be eliminated through design measures Guards are only effective when properly installed and in place Guards shall not be removed unless for the purpose of inspection and service of components Reinstall all guards after service or adjustments are completed Where it was not possible to pr...

Page 9: ...or Components 5 4 3 Principle of Operation 5 5 0 Selection and Application Guide 6 5 1 Match Ho Pac to the Carrier 6 5 2 Other Considerations 6 SECTION Page 5 3 Allied Auxiliary Conversions Kits 6 6 0 Mounting Information 7 6 1 Overview of Available Top Frames 7 6 2 Flat Top Mounting Frame 7 6 3 Variable Mounting System VMS 8 7 0 Install Removal from Carrier 9 7 1 Attach to Carrier 9 7 2 Tools Req...

Page 10: ... Main Components 5 5 1 Allied Conversion Kit 6 6 1 Flat Top Frame 7 6 2 VMS Top Frame 7 6 3 Mounting Bracket Typical 7 6 4 VMS Mounting Typical 7 6 4 VMS Mounting Components 8 7 1 Hose Connections 10 7 2 Hose Routing 10 9 1 Location of Oil Fill Level Plugs 15 9 2 Proper Oil Level for Bearings 15 9 3 Position of Flat Washer on Spring Mount 17 9 4 Tightening Pattern for Bolted Assemblies 18 9 5 Posi...

Page 11: ...egree of accuracy and every effort has been made to provide information as complete as possible However continuous improvement of our products is an Allied policy The material in this publication including figures captions descriptions remarks and specifications describe the product at the time of its printing and may not reflect the product in the future A summary of changes made to the content o...

Page 12: ...that the information contained on the Tag corresponds with the information provided in Section 1 of this manual 2 3 Owner s Record of the Equipment Your local Allied dealer requires the Product Name Model and Serial Number to better assist you with questions regarding parts warranty operation maintenance or repair This information should be copied from the Equipment Identification Tag to the space...

Page 13: ...intenance and transporting of the Allied equipment adhere to the following x Read and thoroughly understand the information and procedures detailed in this manual x Understand proper operating techniques for all recommended applications x Use the Allied attachment only if it is in sound operating condition Take prompt action to rectify any faults that if left uncorrected could lead to personal inj...

Page 14: ...try practices Allied assumes no responsibility for the results of actions not recommended in this manual and specifically the results of x Improper Training x Improper Installation x Operation in unapproved applications x Incorrect operation x Inadequate maintenance x Use of non genuine Allied replacement parts x Unapproved modifications These exclusions apply to damage to the Allied equipment ass...

Page 15: ...om the carrier Dynamic Assembly Consists of the lower assembly eccentric mass bearings and rubber springs The strength of vibration is affected by the rotation speed of the motor weight of the eccentric mass and the off center distance between eccentric mass and shaft The vibratory action and impulse force is transferred through the attached compaction plate Control Valve All Ho Pac models come st...

Page 16: ...re less economical to use because compaction is limited to smaller lifts and require additional passes This generates other inefficiencies as longer running cycles result in loss of time increased energy consumption and component wear Optimum efficiency is achieved only when proper operating technique is employed How many passes it will take along with the duration will vary with material type and...

Page 17: ...Fig 6 2 VMS Top Frame Fig 6 3 Mounting Bracket Pin Design Typical Fig 6 4 VMS Mounting Adapters 6 2 Mounting Bracket for Flat Top Frame Allied offers an array of bolt on mounting brackets to fit virtually any carrier including those equipped with pin grab or hook type mounting couplers When possible Allied typically designs mounting brackets to utilize the carrier s bucket pins A typical mounting ...

Page 18: ... 4 Mounting pin 2x 5 Bolt Nut 2x each Fig 6 4 Components of a VMS kit typical Table 6 2 VMS Top Frame and VMS Adapter Kit A quantity of one 1 VMS kit is furnished with each Ho Pac Stick Link Width Max Inch mm Pin Dia Min Max Range Inch mm Pin C C Min Max Range Inch mm VMS V16 Kit 16 25 413 2 36 3 54 60 90 Refer to the dimension diagrams located in the Technical Data Section of this manual for deta...

Page 19: ...ved install the Ho Pac to the carrier in same manner as mounting a bucket Installation procedures can vary Mounting bracket hardware pins and adapters may be furnished with the Ho Pac or supplied in the mounting kit The following describes basic procedures used to mount a Ho Pac to a machine equipped with a typical pin on type mounting arrangement The machine operator and an assistant shall perfor...

Page 20: ...uired for testing include a flow meter and pressure gages Test procedures along with a form to record the results of the flow test can be found in the Technical Data section of this manual Questions regarding testing procedures should be directed to Allied Technical Service 7 3 Remove the Ho Pac From the Carrier CAUTION Some procedures such as attaching the Ho Pac to and from the carrier will requ...

Page 21: ...ximity of work zone Clear all personnel from work area before the Ho Pac is operated CAUTION Injury from flying debris Personal protection equipment including safety eyewear must be worn when operating or servicing this equipment Prolonged exposure to high noise levels may risk hearing impairment or loss Hearing protection must be worn when equipment is in operation WARNING Injury from falls into ...

Page 22: ... content are the most responsive to compaction through vibratory action x Moisture content is also critical to achieving maximum compacted densities of fill material Fill materials may need conditioning prior to compaction IMPORTANT Always practice proper operating techniques x Do not allow mounting frame to contact base plate Spring mount and frame damage may result The spring mounts can be stret...

Page 23: ...if operating under harsh applications or extreme conditions For example if using water content hydraulic fluid or when operating under conditions of extreme temperatures dust high elevations or extended continuous use components will require more frequent monitoring Use regular component inspection to determine if interval adjustment is warranted While the frequency of inspections and maintenance ...

Page 24: ...tightening techniques x Outer coverings are chafed or cut x Wires are exposed x Outer coverings are ballooning x Flexible part of the hoses are kinked x Outer covers have embedded armoring x End fittings are displaced 9 4 Check Carrier s Oil Level and Quality CAUTION Follow the recommended service intervals from the carrier manufacturer Check oil level in reservoir Check records for last oil and f...

Page 25: ...e surrounding its location is normal 9 5 3 How To Check Oil Level CAUTION Burn injury from contact with hot surface Some components become hot during operation Allow parts and fluids to cool before handling IMPORTANT Contamination can shorten bearing life Prevent dirt and debris from contaminating the oil Always clean the area around the plugs prior to removal Oil Fill Plug Oil Level Plug Fig 9 1 ...

Page 26: ...T Bearings are interference press fit into housing Replacement requires a workshop equipped with a manual arbor or hydraulic press Use standard mechanic s techniques and tools to disassemble and assemble the Ho Pac Questions regarding maintenance repair or operation can be directed to Allied Technical Service For questions regarding replacement parts contact Allied s Customer Service 9 6 2 Bearing...

Page 27: ... a time 1 Position Ho Pac on flat stable surface 2 Support top mounting frame to remove weight from mounts 3 Loosen all nuts Remove nuts and washers 4 Remove all bolts and mount 5 Position new mount Use alignment bar to align bolt holes 6 Install new bolts washers and nuts 7 Tighten bolt to proper torque Refer to Table 9 2 Fig 9 3 Flat Washer 3 must be placed against rubber side 1 of Spring Mount ...

Page 28: ... Position of Threaded Fasteners Table 9 2 Standard Tightening Torque Radial lines on the head of SAE bolts identify grade Metric bolts identified by the class number on head Fig 9 6 Bolt Head Markings SAE vs Metric Class SAE GR 8 CL 8 8 CL 10 9 Size ft lb Nxm ft lb Nxm ft lb Nxm 3 8 35 47 1 2 85 115 5 8 170 230 3 4 280 380 7 8 400 542 1 650 880 NOTE After bolt installation operate the Ho Pac for a...

Page 29: ...removal instructions in Section 7 4 Secure hoses to unit to avoid accidental damage 5 Lift attachment only at approved lift points Refer to the Safety Section of this manual for the location 6 Stabilize and secure the attachment adequately for transport 10 1 2 When the attachment is transported while installed on the carrier 1 Remove all loose debris from attachment 2 If the swivel assembly is ins...

Page 30: ...ghten bolts Operation stalls under load Pressure relief too low Check hydraulic supply system Correct as required Failed bearing Inspect and replace bearings Motor internal bypass failed seals or worn gears Inspect and replace motor Operation smooth but at reduced speed Insufficient oil flow Check carrier output If motor or flow regulator valve was replaced check that the motor and valve are prope...

Page 31: ...ical data section of this manual Work Mode Engine RPM Flow GPM Load PSI Oil Temp ºF Relief Crack Relief Static Return PSI 0 1000 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 Work Mode Set to correct position if equipped Engine RPM Set to normal operating speed Flow GPM Record measured flow at each load pressure Load Pressure PSI Steadily increase load with restrictor valve on the flow meter O...

Page 32: ... tamper plate against the ground x Adjust the engine s rpm to the normal operating speed and set operating mode to work tool x The test can begin when the normal operating temperature is reached x Start the Ho Pac and record the pressure reading It s normal for the pressure reading to increase and decrease as the carrier applies varying amounts of down pressure x Compare your results with the valu...

Page 33: ...o referred to as Cracking Pressure The pressure measured at the moment the oil pressure exceeds the preset value of the relief valve and the spool cracks open Static Relief Pressure Also referred to as Full Relief Pressure The pressure measured at the moment the relief valve has opened fully and all oil is by passed Opening Curve The dynamic pressure is always less than the static pressure A relie...

Page 34: ... speeding 2 Pressure control Protects the hydraulic components from over pressure This is factory pre set at the maximum operating pressure plus 200 psi 14 bar 3 Anti cavitation circuit Controls deceleration of the hydraulic motor and eccentric mass Also protects motor from damage on circuits not set up with an unrestricted free flowing and open return 4 Return line check valve Prevents reverse fl...

Page 35: ...d Requires free flowing return psi bar Weight e Flat Top MR LR8 2216 1005 Lbs kg VMS VMS 16 17 2190 994 VMS 21 2270 1030 Carrier Weight f Excavator 35 120 16 54 Lbs 1 000 kg 1 000 a The optimal motor speed is reliant on the ability of the carrier s auxiliary circuit to provide the oil flow specified and at a minimum pressure equal to the dynamic relief pressure Sufficient flow to the motor is crit...

Page 36: ...Allied Construction Products LLC www alliedcp com TM103349_HP2300_18feb 26 12 0 Dimension Diagrams Model 2300 Fig 12 5 Configured with Flat Top Frame MR LR8 Fig 12 6 Configured with VMS 16 Top Frame ...

Page 37: ...Allied Construction Products LLC www alliedcp com TM103349_HP2300_18feb 27 12 0 Dimension Diagrams Model 2300 Fig 12 7 Configured with VMS 17 Top Frame Fig 12 8 Configured with VMS 21 Top Frame ...

Page 38: ...uch as optional Mounting Frames Figures and tables will also identify areas and items that have evolved through product improvement such as the bearing housing and weld on compaction plate To order replacement parts Allied recommends contacting the dealer from which the equipment was purchased To expedite the ordering process and ensure accuracy please provide your dealer with the following inform...

Page 39: ...ac Model 2300 Serial No Complete information is required Line Description Part Number Quantity Price 1 2 3 4 5 6 7 8 9 10 Your contact information Your Name Company Name Phone Account Number Fax Purchase order Email Shipping carrier See note below Billing Address Shipping Address Note All backordered parts will be shipped when available via the same method as the original order unless initialed an...

Page 40: ...lliedcp com TM103349_HP2300_18feb 30 13 1 Spare Parts Information cont d The Ho Pac is offered in multiple configurations Pay strict attention to values figures captions and notations Fig 13 3 Dynamic Assembly with Weld on Compaction Plate ...

Page 41: ...19807 2 4 Bearing Housing Motor Side 571841 1 5 Bearing Housing 571842 1 6 Found on 103698 A 7 Gasket Housing 103702 2 8 Flat Washer 719021 6 Hardened 9 Hex Head Bolt 572711 6 75 x 2 75 10 Gasket Motor 103701 1 11 Found on 103698 A 12 Found on 103698 A 13 Found on 103698 A 14 Rubber Spring Mount 719849 4 15 Hex Head Bolt 653335 32 16 Nut 620605 32 17 Elbow 45 676709 1 18 Hex Head Bolt 719815 6 75 ...

Page 42: ...com TM103349_HP2300_18feb 32 13 2 Spare Parts Information cont d The Ho Pac is offered in multiple configurations Pay strict attention to values figures captions and notations Fig 13 4 103698 B Dynamic Assembly with Bolt on Compaction Plate Option ...

Page 43: ...698 A 7 Gasket Housing 103702 2 8 Flat Washer 719021 6 Hardened 9 Hex Head Bolt 572711 6 75 x 2 75 10 Gasket Motor 103701 1 11 Found on 103698 A 12 Found on 103698 A 13 Found on 103698 A 14 Rubber Spring Mount 719849 4 15 Hex Head Bolt 653335 32 16 Elastic Stop Nut 620605 32 17 Elbow 45 676709 1 18 Hex Head Bolt 719815 6 75 x 3 25 19 Flat Washer 719021 6 Hardened 20 Hydraulic Motor 719817 1 21 Hex...

Page 44: ... com TM103349_HP2300_18feb 34 13 4 Spare Parts Information cont d The Ho Pac is offered in multiple configurations Pay strict attention to values figures captions and notations Fig 13 5 103698 A Dynamic Assembly with Earlier Bearing Housing Design ...

Page 45: ...es 5 Found on 103698 B C 6 Oil Ring 103694 2 7 Gasket Housing 103702 2 8 Flat Washer 719021 6 9 Hex Head Bolt 719815 6 10 Gasket Motor 103701 2 11 Cover Plate 103703 1 12 Hex Head Bolt 719018 2 13 Flat Washer 719015 2 14 Rubber Spring Mount 719849 4 15 Hex Head Bolt 653335 32 16 Elastic Nut 620605 32 17 Elbow 45 676709 1 18 Flat Washer 719021 6 19 Hex Head Bolt 719815 6 20 Hydraulic Motor 719817 1...

Page 46: ...iedcp com TM103349_HP2300_18feb 36 13 5 Spare Parts Information cont d The Ho Pac is offered in multiple configurations Pay strict attention to values figures captions and notations Fig 13 6 Dynamic Assembly and Top Frame Options VMS Flat Top ...

Page 47: ...MR LR8 570085 1 Configured w Flat Top Frame 34 Dynamic Assembly A103698 1 See separate figures parts lists A B C 35 Flow Regulator Valve 103351 1 36 Adapter 719059 4 37 Flat Washer 653339 2 38 1 Hex Head Bolt 103453 2 For use on VMS Frames 3 8 x 7 1 2 38 2 679530 For use on Flat Top Frames 3 8 x 4 1 2 39 Elastic Nut 759808 2 40 Hose Assembly 102003 2 1 x 31 41 Quick Disconnect Socket 670066 1 42 Q...

Page 48: ...TM103349_HP 2300_15feb R ...

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