Allied Ho-Pac 1000C Safety, Operation, Maintenance And Parts Download Page 1 | Manualshive

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Allied Ho-Pac 1000C Safety, Operation, Maintenance And Parts Download Page 1

Vibratory Plate

Compactor/Driver

Thoroughly read and understand the content of this manual before using the Allied Ho-Pac. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.

Keep this manual in a convenient location so that it is easily accessible for future reference.
Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals.
Inquiries regarding the content of this manual must include effective date shown on inside cover.

SOM578585

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Summary of Contents for Ho-Pac 1000C

Page 1: ...pment depends upon proper installation operation maintenance and training Keep this manual in a convenient location so that it is easily accessible for future reference Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals Inquiries regarding the content of this manual must include effective date shown on inside cover SOM578585 ...

Page 2: ...ent 573833 Allied Construction Products LLC reserves the right to change edit delete or modify the content of this document including descriptions illustrations and specifications without prior notification Specifications are based on published information at the time of publication Go to www alliedcp com for product or document updates Effective Date Page Summary of Change Feb 16 2018 Original Is...

Page 3: ...s symbol either used alone or with a signal word is used to draw attention to the presence of potential hazards Signal Words DANGER WARNING and CAUTION are used to express the different degrees of hazard seriousness Learn to recognize and understand the severity and consequence associated with each of these signal words should a potentially hazardous condition be encountered DANGER identifies the ...

Page 4: ...Read Refer to the Service Manual for information x Pinch point x Crush point Moving part in direction indicated by arrow x Falling object x Unsupported loads x Falling part x Safety shoes Personal protection equipment Hearing protection Safety eyewear Gloves x Stay clear x Maintain a safe distance Flying debris Leaking fluid under pressure injection Hot surface Oil Gas under pressure Shut off carr...

Page 5: ...s L2 STAY CLEAR Decal alerts personnel and by standers to maintain a safe distance from the Allied work tool during operation L3 HOT SURFACE Decal identifies components of the Allied work tool that may become hot during operation L4 LIFT POINT Decal identifies approved lift points of the Allied work tool L5 PRESSURE LINE IDENTIFICATION A red colored cable tie marked PRESSURE IN is attached to the ...

Page 6: ...clude but not limited to x Locating existing underground service and utility lines x Establishing pedestrian barriers x Using personal protection equipment appropriate to working conditions etc Federal State Local and OSHA Construction Guidelines and Regulations Use the Allied equipment in accordance with all federal state and local regulations regarding construction practices and public safety Id...

Page 7: ...have guards in place when equipment is in use Guards are fitted to the equipment to protect against unsafe situations that could not be eliminated through design measures Where it was not possible to prevent an unsafe situation by means of a guard safety messages appear on the equipment warning personnel of a hazardous condition Guards shall not be removed unless for the purpose of inspection and ...

Page 8: ...fication 2 2 1 Where to Find the Serial Number 2 2 2 Equipment Identification Tag 2 2 3 Owner s Record of the Equipment 2 3 0 Warranty Protection Summary 3 3 1 Overview 3 3 2 Owner s Responsibilities 3 3 3 Allied Product Policies 4 SECTION Page 4 0 Product Information 5 4 1 Description and Application 5 4 2 Familiarization of Major Subassemblies 5 4 3 Principle of Operation 5 5 0 Ho Pac Selection ...

Page 9: ...8 2 Control Valve Function 23 12 8 3 Control Valve Identification Port Connections 24 13 0 General Dimensions 25 14 0 Spare Parts Information 26 List of Figures Page S1 Safety Alert Symbol Ii S2 Safety Message Presentation Typical Ii Pictograms Iii Read Instructions Iv Stay Clear Iv Lift Point Iv Hot Surface Iv Pressure Line Iv Model Identification Iv Equipment Identification Tag Iv L1 L8 Placemen...

Page 10: ...r the highest degree of accuracy and every effort has been made to provide information as complete as possible However continuous improvement of our products is an Allied policy The material in this publication including figures captions descriptions remarks and specifications describe the product at the time of its printing and may not reflect the product in the future A summary of changes made t...

Page 11: ... Model number x Serial number x Year of manufacture x Mass Fig 2 2 Equipment Identification Tag Verify that the information contained on the Tag corresponds with the information provided in Section 1 of this manual 2 3 Owner s Record of the Equipment Your local Allied dealer requires the Product Name Model and Serial Number to better assist you with questions regarding parts warranty operation mai...

Page 12: ...aintenance and transporting of the Allied equipment adhere to the following x Read and thoroughly understand the information and procedures detailed in this manual x Understand proper operating techniques for all recommended applications x Use the Allied attachment only if it is in sound operating condition Take prompt action to rectify any faults that if left uncorrected could lead to personal in...

Page 13: ...ponsibility for the results of actions not recommended in this manual and specifically the results of x Improper Training x Improper Installation x Operation in unapproved applications x Incorrect operation x Inadequate maintenance x Use of non genuine Allied replacement parts x Unapproved modifications These exclusions apply to damage to the Allied equipment associated equipment and injury to per...

Page 14: ...ame The Mounting Frame serves as the connection point used to attach the Ho Pac to the stick linkage of the carrier Suspension System Rubber Spring Mounts suspend the Dynamic Assembly from the Mounting Frame They isolate the vibratory energy from transferring to the carrier and operator Dynamic Assembly Generates and transfers the vibratory energy to the soil The assembly includes the hydraulic mo...

Page 15: ...elect a carrier that will provide adequate down pressure without loss of hydraulic power to the Ho Pac If the carrier cannot maintain the power required the proper density will not be reached Undersized compactors as well as underperforming compactors are less economical to use because compaction is limited to smaller lifts and additional passes This generates other inefficiencies as longer runnin...

Page 16: ...es the bolt hole pattern used for each flat top frame Other Allied work tools including hydraulic breakers share these same hole patterns Dimensions for bolt hole patterns are located in the General Dimensions section of this manual IMPORTANT Complete information about the carrier is required when ordering mounting brackets and kits This includes the make model series and serial number Additional ...

Page 17: ...r as mounting a bucket Installation procedures can vary Mounting bracket hardware pins and adapters may be furnished with the Ho Pac or supplied in the mounting kit The following describes basic procedures used to mount a Ho Pac to a machine equipped with a typical pin on type mounting arrangement The machine operator and an assistant shall perform the following procedure 1 Operator Move carrier a...

Page 18: ...long with a form to record the results of the flow test can be found in the Technical Data section of this manual Questions regarding testing procedures should be directed to Allied Technical Service 7 3 Remove the Ho Pac From the Carrier CAUTION Some procedures such as attaching the Ho Pac to and from the carrier will require an assistant Both the operator and assistant must be qualified in these...

Page 19: ...nd in full control of the machine Follow instructions in the operator s manual provided with carrier CAUTION Injury from flying debris Personal protection equipment including safety eyewear must be worn when operating or servicing this equipment Prolonged exposure to high noise levels may risk hearing impairment or loss Hearing protection must be worn when equipment is in operation CAUTION Injury ...

Page 20: ...chieve finished grade 9 After compaction is complete re position the Ho Pac and or carrier to continue working NOTE It is not necessary to stop the Ho Pac for minor re positioning The rate of compaction to a 95 Modified Proctor will vary due to many factors including variations in operator technique Other factors that will produce different results include x Soil densities are reduced at the botto...

Page 21: ... frequent monitoring Use regular component inspection to determine if interval adjustment is warranted A type of inspection identified in Table 9 1 is described as a walk around All external components must be looked at for any visible signs of wear damage loose missing or unsecured fasteners fluid leaks and cracks in welds 9 2 Inspection Safety Precautions WARNING Unless otherwise instructed all ...

Page 22: ... Level and Quality CAUTION Follow the recommended service intervals from the carrier manufacturer Check oil level in reservoir Check records for last oil and filter service Test oil quality Review the manufacturer s maintenance schedule It may specify operating conditions that require special attention to maintenance and adjusted service intervals Maintain clean oil in the carrier Follow the recom...

Page 23: ...rted and press only against the bearing s inner race 5 Remove inner bearing with bearing puller Or using a punch CAUTION Crush injury Eccentric mass is heavy Handle carefully to avoid injury to hands or fingers IMPORTANT Do not pry out the outer bearing race if it remains in the housing Place a small weld bead 1 8 inch 3 mm along the inside diameter When cool remove the outer race IMPORTANT Proper...

Page 24: ...proper torque Refer to Table 9 2 Fig 9 1 Position of Flat Washer on Spring Mount 9 9 Threaded Fasteners Tightening Torque Due to vibration and shock loads experienced by the Ho Pac all threaded fasteners must be checked frequently for loose broken or missing bolts IMPORTANT Keep fasteners tight Replacement fasteners must be the same type and grade Fig 9 2 Position of Threaded Fasteners 9 9 1 Bolts...

Page 25: ...95 129 Socket Head 5 8 170 230 Only bearing carrier bolts 5 8 190 257 All except bearing carrier 3 4 270 366 7 8 400 542 Figure 9 4 Tightening Sequence 7 6 3 Tightening Method x Bolts should be systematically tightened starting from the most rigid part of the joint x A hardened washer must be used under the head of a bolt in a blind hole x When a bolt and nut are used a hardened washer must be use...

Page 26: ...ction 7 3 4 Secure hoses to unit to avoid accidental damage 5 Lift attachment only at approved lift points Refer to the Safety Section of this manual for the location 6 Adequately stabilize and secure attachment for transport 10 2 2 When transported while attached to the carrier 1 Remove all loose debris from attachment 2 If the optional swivel assembly is installed lock swivel position with bolt ...

Page 27: ...orrect as required Failed bearing Inspect and replace bearings Motor worn or motor seals failed Inspect and replace motor Operation smooth but at reduced speed Flow too low Check carrier output If motor or flow regulator valve was replaced check that the motor and valve are properly matched Oil discharge from pressure relief vent Oil level too high Check oil level This Allied work tool is not self...

Page 28: ...00 3400 CAUTION Only qualified personnel having knowledge of the machine s systems proper test equipment and tools should attempt testing and adjustments Before starting make sure the circuit to be tested has a relief valve Open restrictor valve on flow meter Procedures can vary depending on specifics of your equipment Follow the instructions provided by the manufacturer of the carrier and flow me...

Page 29: ... extend the Ho Pac away from the carrier Position the tamper plate against the ground x Adjust the engine s rpm to the normal operating speed and set operating mode to work tool x The test can begin when the normal operating temperature is reached x Start the Ho Pac and record the pressure reading It s normal for the pressure reading to increase and decrease as the carrier applies varying amounts ...

Page 30: ...lications they are recommended over direct acting type relief valves CAUTION The relief valve is a safety device used to protect the circuit against hydraulic overload It is a required component Fig 12 1 Flow Pressure Diagram Dynamic Relief Pressure Also referred to as Cracking Pressure The pressure measured at the moment the oil pressure exceeds the preset value of the relief valve and the spool ...

Page 31: ...4 16 Inch mm Return 3 4 16 Weight e Flat Top 960 435 Lbs kg Carrier Weight d Backhoe 9 25 4 11 Lbs 1 000 kg 1 000 Excavator 14 30 6 14 Sound Power Level 106 Est d DBA LWA a Optimal motor speed is attained only when the carrier s hydraulic circuit is capable of providing sufficient oil flow at a pressure equal to at least the dynamic relief pressure Up to three motor options are available Proper pa...

Page 32: ...ION Motor ports are marked IN and OUT with the IN port located on the left hand side Viewed from the shaft end and with the larger portion of the body downward 12 7 Motor and Valve Combination IMPORTANT Incorrect motor and valve combination will result in poor performance or damage Always identify which motor and valve package option is installed if Ho Pac is moved to a different carrier or anytim...

Page 33: ...s The part number of the control valve is stamped on the manifold and just above the T2 port IMPORTANT For ease of identification the ports on the control valve are stamped P1 P2 T1 and T2 Fig 12 4 View of P1 T2 Side of Flow Valve Identification Markings XXXXXX Marks Area Stamped with Part Number P1 Incoming supply oil flow from carrier P2 Regulated oil flow to motor s IN port T1 Return oil flow f...

Page 34: ...lliedcp com TM578585_HP1000C_17NOV 25 13 0 General Dimensions Pay strict attention to captions figures and notations Flat Top is standard Fig 13 1 1000C Shown with Flat Top Mounting Frame BR SR Bolt Hole Pattern Indicates Center of Gravity ...

Page 35: ...Set Set includes 1 7 1 676984 Label Read Instructions Manual 2 Left and Right Side 2 840156 Label Stay Clear 2 Left and Right Side 3 676983 Label Hot Surface 1 Locate near valve 4 676982 Label Lift Point 4 Left and Right Side 5 818676 Tag Pressure I D 1 Located on Pressure Hose 6 676653 Label Allied Logo 2 Left and Right Side 7 578586 Label Model 1000C 2 Left and Right Side 8 676980 Tag Equipment ...

Page 36: ...Allied Construction Products LLC www alliedcp com TM578585_HP1000C_17NOV 27 14 0 Parts Information 4 1 Dynamic Assembly Fig 14 2 With Standard size Weld on Compaction Plate Standard ...

Page 37: ...Remarks Specifications 1 12 Dynamic Assembly 578251 1 Fig 14 2 Standard Configuration Includes 24 x 28 Weld on Compaction Plate 1 Eccentric Housing w CP 578555 1 Std w weld on compaction plate 24 x 28 2 Bearing Housing 573783 1 Motor Side 3 Roller Bearing 573374 2 4 Hex Head Bolt 708791 6 5 Lock Washer 719238 6 6 Eccentric Assembly 573780 1 Includes 5 1 and 5 2 6 1 Eccentric Weight 573782 1 6 2 Ec...

Page 38: ...P1000C_17NOV 29 14 0 Parts Information cont d Pay strict attention to figures captions and notations Multiple configurations are offered for the Ho Pac Parts including top mounting frame motor options and compaction plate size will vary Fig 14 4 1000C Parts View ...

Page 39: ... Hose 817604 1 Return 24 9 Adapter 656723 2 10 Elbow 817251 2 45º 11 Valve Varies 1 Match w Motor See Options Table 14 4 12 Hex Head Bolt 578101 2 3 8 13 Lock Washer 798190 2 3 8 Split 14 Hose 570043 1 15 QD Socket 101571 1 16 QD Plug 101570 1 17 Pressure ID TAG 818676 1 Pay strict attention to figures captions and notations Multiple configurations are offered for the Ho Pac 14 3 Parts Information...

Page 40: ...nown the motor s body length is used to determine its correct identity Refer to Figure 12 1 Measure the distance L from the back surface of the mounting flange to the rear of the motor body not including bolts Use the dimensions in Table 12 1 to determine the part number Fig 14 5 Measure L to identify the motor s part number 14 4 2 Valve Identification Locate the part number stamped on the manifol...

Page 41: ...uct Model Serial No Complete information is required Line Description Part Number Quantity Price 1 2 3 4 5 6 7 8 9 10 Your contact information Your Name Company Name Phone Account Number Fax Purchase order Email Shipping carrier See note below Billing Address Shipping Address Note All backordered parts will be shipped when available via the same method as the original order unless initialed and ch...

Page 42: ...SOM573833_HP1000B_13dec ...

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