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Mechanical Pulverizer

 

 

Mechanical 

Pulverizer

AMP50
AMP70

AMP100

B-Series

 

 

 

Safety, Operator,  

Maintenance & Parts Manual

 

All personnel associated with the administration of training, safety, operation and 
maintenance of this equipment should read and familiarize themselves with the contents of 
this manual. 

 

☐

 AMP50B

 

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 AMP70B

 

☐

 AMP100B

 

 

TM577330 

 

Summary of Contents for AMP100

Page 1: ...B Series Safety Operator Maintenance Parts Manual All personnel associated with the administration of training safety operation and maintenance of this equipment should read and familiarize themselves with the contents of this manual AMP50B AMP70B AMP100B TM577330 ...

Page 2: ...product at the time of its effective date and may not reflect the product in the future Specifications are based on published information at the time of publication When changes become necessary these will be noted in the table below Earlier dated publications are immediately cancelled and superseded by publications with the most current date recorded Material not in conflict with the most recent ...

Page 3: ...OUR SAFETY IS INVOLVED Fig S1 Safety Alert Symbol The Safety Alert Symbol Fig S1 either used alone or in conjunction with a signal word is used to draw attention to the presence of potential safety hazards Signal Words DANGER WARNING and CAUTION are signal words used to express severity of consequences should a hazard be encountered DANGER Indicates an imminent hazard which if not avoided will res...

Page 4: ...ntain a safe distance Install proper guards on cab to shield operator against fragments debris from processed material Debris becoming airborne projectiles Personal protection equipment Hearing protection Safety eyewear Gloves Safety shoes Falling object Unsupported loads Crush point Moving parts in direction indicated by arrow Falling part Safety shoes Moving part in direction indicated by arrow ...

Page 5: ...ce from the work tool during operation L3 Protective Guards Fragments debris that become airborne projectiles Protective guards are required on cab when operating this work tool L4 Keep Hands Clear Alerts personnel to keep hands safely away from areas of moving parts or separation of parts if pins fasteners or retainers are removed L5 Lift Point Marks approved lift points for safe handling of the ...

Page 6: ...156 2 3 Safety Pictogram Guards Installed 575948 1 4 Safety Pictogram Keep Hands Clear 576737 2 5 Safety Lift Point 676982 2 6 Service Lube Point 563753 2 7 Eq ID Company Logo 101031 2 8 1 Eq ID Model MP50B 578038 2 8 2 Eq ID Model MP70B 578039 8 3 Eq ID Model MP100B 578040 9 Eq ID Equipment I D Tag 573363 1 8 7 4 3 6 9 8 2 7 4 3 6 1 2 R 7 4 5 8 AMP50B 9 MODEL NUMBER SERIAL NUMBER 3900 KELLEY AVE ...

Page 7: ... bystanders The standard safety precautions expected and required of those working in construction shall include but not limited to Locate existing underground service and utility lines Erect barriers to prevent pedestrian access in to established work zone Use personnel protection equipment appropriate to working conditions etc Federal State Local and OSHA Construction Guidelines and Regulations ...

Page 8: ...completed Where it was not possible to prevent an unsafe situation by means of a guard safety messages appear on the equipment warning personnel of a recognized hazard Additional guarding not included with the Allied equipment is necessary at the operator s station to protect the operator and other nearby personnel against flying debris from material being cut or demolished Do not handle demolish ...

Page 9: ...ier Compatibility 7 5 3 Installing Pulverizer to Carrier 7 5 3 1 Tools Required 7 5 4 Mounting Pad Installation 8 5 5 Removal from Carrier 9 6 0 Operation 10 6 1 Pre operation Checks Testing Adjusting 10 6 2 Operation 10 SECTION Pg 7 0 Care and Maintenance 12 7 1 Maintenance General 12 7 2 Daily Maintenance 12 7 2 1 Lubrication 12 7 3 Daily Inspection 12 7 4 Bearing Inspection 13 7 4 1 Bearing Rep...

Page 10: ...Actions 13 6 6 Operation Prohibited Actions 13 6 7 Operation Prohibited Actions 14 6 8 Operation Prohibited Actions 14 7 1 Lubrication Points 12 7 2 Main Pivot Bearings 13 7 3 Cutter Blade Replacement 13 7 4 Tooth Replacement 14 7 5 Tooth Build up Using Template 16 7 6 Tooth Hard Surfacing 16 7 7 Areas Approved for Hard Surfacing 17 10 1 Dimension Diagram 22 10 2 Dimension Diagram 22 10 3 Dimensio...

Page 11: ...nd are not intended for use in repair or service of the equipment Material presented in this manual may show equipment that is optional Figures captions parts tables and descriptions are intended solely for use with the product identified in Table 1 1 and may not be suitable for other models This document is published solely for information purposes and should not be considered all inclusive If fu...

Page 12: ...e information about the equipment to better assist you with questions regarding parts warranty operation maintenance or repair Copy the Model and Serial Number from the Equipment Identification Tag to the space provided below Indicate the date in which the Allied equipment was placed into service Fill out the Warranty Registration form and return to Allied Product Mechanical Pulverizer Series B Mo...

Page 13: ...e that personnel entrusted with installation operation maintenance and transporting of the Allied equipment adhere to the following Read and thoroughly understand the information and procedures detailed in this manual Understand proper operating techniques for all recommended applications Use the Allied attachment only if it is in sound operating condition Take prompt action to rectify any faults ...

Page 14: ...mproper installation set up calibration Carelessness Incorrect operating methods Inattention to re lubrication and other maintenance requirements Misuse Unapproved applications Inadequate or absence of training Use of non genuine Allied replacement parts Unapproved modifications Use of grease which is not or is only conditionally pumpable The use of a lubricant type that is unsuitable for the appl...

Page 15: ...aw 2 Lower Jaw 3 Mounting Pad 4 Stiff Arm 5 Mounting Pin Link 6 Mounting Pin Stick Fig 4 1 Main Components of Pulverizer 4 2 Main Components 1 2 The Upper and Lower Jaws are made from high strength abrasion resistant steel for maximum life and performance Rebar cutting blades are located in the throat of the jaws 3 The Mounting Pad is welded to the underside of the carrier s stick The position of ...

Page 16: ...escription 101 Mounting Pin Stick Position 105 Flange Bushing Link Position 102 Flange Bushing Stick Position 106 Spacer 103 Spacer 107 Bolt 104 Mounting Pin Link Position 108 Nut 5 1 2 Pulverizer Mounting Typical Mounting Pins Stick and Link A set of mounting pins are supplied with the pulverizer to attach it to carrier Flange Bushing Stick Position These adapters are machined to match the carrie...

Page 17: ... PPE including Safety eyewear gloves Sledge Hammer Drift pin Alignment bar 3 4 drive socket wrench 3 4 drive metric sockets Welder Grease gun Standard Metric open end wrenches Rags Suitable container to collect fluids Refer to Fig 5 1 for a list of the mounting parts that are furnished with the Pulverizer assembly Before starting check that all parts are on hand Remove the bucket following the ins...

Page 18: ...ther the material is on the ground part of a structure etc Fig 5 2 Mounting Pad Installation 1 Position the stick as shown in Fig 5 2 2 Clean the area where the mounting pad will be attached of all moisture grease dirt paint and rust 3 Locate the mounting pad on the stick Center the mounting pad from side to side The mounting plate is symmetrical and can be installed in either direction IMPORTANT ...

Page 19: ...ected movement 7 Position stick section to remove the load from Stick Pin Remove Stick Pin NOTE Reinstall mounting pins and hardware on attachment to avoid loss or damage 5 6 Mounting Kit Removal CAUTION Some procedures such as attaching the work tool to and from the carrier will require an assistant Both the operator and assistant must be qualified in these procedures Take all necessary precautio...

Page 20: ...cracks and distortion Check Blades and Teeth for wear or damage Check Threaded fasteners for tightness and damage Check mounting hardware Ensure Pulverizer is securely attached to the carrier Check mounting pins bushings and keepers for wear or damage 2 Raise the attachment off the ground Slowly stroke the bucket cylinder to open and close the upper jaw Ensure components pivot smoothly without bin...

Page 21: ...l obstacles such as slopes ditches Avoid unstable or slippery ground conditions 4 Check clearances in the work area Locate and mark all hazards such electrical wires etc 5 Position the excavator so the operator is in full view of the Pulverizer The jaws must be in full contact with the work surface for maximum effectiveness 6 After crushing is complete re position the attachment and or carrier to ...

Page 22: ...t Against Falling and Flying Debris Do Not Use This Work Tool If Machine is Not Equipped with Approved Protective Structures Guarding and Shields Fig 6 2 Do Not Strike Machine With Material Operate With Care and Maintain Control While Positioning to Prevent Contact Between the Work Tool and Machine Fig 6 3 Do Not Operate Machine On Unstable Surface ...

Page 23: ... Do Not Carry Loads Over the Machine or Over Workers Do Not Operate With Workers Inside Work Zone Fig 6 5 Do Not Use Machine to Twist or Lever Objects Do Not Overload the Jaws Keep Load Centered Evenly Across Jaws Fig 6 6 Do Not Drop Strike Hack or Pound Objects With the Work Tool Do Not Swing Into Structures ...

Page 24: ...city Which Could Lead to Tipping Carry Loads Close to Ground Level Avoid Operating Travelling Across Slope Clear All Obstacles In Path of Machine Keep a Safe Distance from Excavations Cliff or Overhang Fig 6 8 Be Aware of Your Surroundings Erect Barriers and Signs That Will Keep Machines At a Safe Distance From Hazards Such as Utilities ...

Page 25: ...and tools Understand all procedures before doing work Do not proceed beyond instructions or warnings that you do not fully understand CAUTION To avoid the risk of injury wear protective equipment including appropriate clothing gloves safety eyewear and shoes when handling the Pulverizer CAUTION Crush hazard Provide adequate load support when service work is performed 7 2 1 Lubrication Table 7 1 Re...

Page 26: ... not make any alterations without written authorization from the Allied Engineering Department When making repairs use only the manufacturer s genuine parts Substitute parts may not meet the required standards for fit and quality or may impair function safety and performance 7 4 2 Bearing Removal 1 Position the Pulverizer on flat stable surface 2 Do not begin work without first safeguarding agains...

Page 27: ...nd washer faces with light coat of grease Tighten to specified torque NOTE After bolt installation operate the Pulverizer for a few hours then re check bolt torques 7 8 Welding Maintenance IMPORTANT Regularly inspect welds and all surfaces of the Pulverizer for cracks Make repairs immediately Repairs are easier when cracks are smaller Left unattended cracks will further expand creating an unsafe o...

Page 28: ... material from the list of AWS classifications table Your local welding supplier can assist in identifying product in accordance with these classifications Table 7 2 Build up Material Shielded Metal Arc Stick Electrodes E7018 E8018 C3 Gas Metal Arc Solid Wire Electrodes ER70S Gas Metal Arc Flux Core Electrodes E71T E71T 1M E80T1 Ni E80T1 Ni1M Gas Metal Arc Metal Powder Core Electrodes E70C 6M E80C...

Page 29: ...the cutting edge until the area is covered After each pass peen the area vigorously to stress relieve and remove slag Repeat this process until the profile closely matches the template profile Grind the edges square to match the template profile 7 8 9 Hard surface Procedure for Tooth To hard surface the tooth Apply parallel passes of AWS E7018 running the length of the tooth Space single passes ap...

Page 30: ... the hard surface material directly to the parent metal CAUTION Only certain areas of the pulverizer can be hard surfaced Serious damage and reduced life will result if hard surfacing is applied to unapproved area Refer to the figure for approved surfaces Fig 7 7 Hard Surfacing Approved Areas Identified 7 8 11 Pulverizer Jaw Build up Procedure Clean all dirt and grease from work surfaces If old ha...

Page 31: ... as an underlayment for the hard surface material Peen the area vigorously after each pass to stress relieve and remove slag Repeat this process until the surfaces closely match the figures To hard surface the jaw area Apply a bead of Amalloy 814H rod or equivalent directly on top of each underlayment bead It is important to stress relieve each weld pass with an air operated slag peener Taper the ...

Page 32: ...y two stringers to all four edges on top plate Crosshatch the plate of the upper jaw at 45 angles to form 1 squares Crosshatch the upper jaw at 45 angles to form 1 squares Apply to outside and inside surfaces Apply two stringers to all four sides on bottom plate Crosshatch the bottom plate at 45 angles to form 1 squares ...

Page 33: ...cal regulations and laws when transporting machinery Use extra care when loading and unloading onto truck or trailer Be sure to use sturdy tie down equipment to secure load 8 1 1 If the attachment is to be transported independent of the carrier Remove all loose debris from the Allied Pulverizer Follow removal instructions in Section 6 4 Lift the Allied Pulverizer only with appropriate lifting equi...

Page 34: ...ters Order correct kit Debris galling or burrs on pins and or bushing Clean Remove burrs Replace damaged parts Lugs distorted due to overload Record measurements take pictures Contact Allied Assembled Pulverizer doesn t fit the carrier Wrong mounting kit Measure carrier stick width and pin diameters Order correct kit Jaws don t close evenly and or completely One side closes first Jaws distorted du...

Page 35: ...unt only to carriers having adequate load carrying capabilities Always adhere to the safe working load set by the carrier manufacturer Figure shown is provided as a general guideline c Typical values Full Open Crushing Force and Cutting Force are carrier linkage and mounting pad dependent Table 10 2 Dimension Diagram Fig 10 1 Fig 10 2 Item Description inch mm MP50B MP70B MP100B A Jaw Open c 42 1 0...

Page 36: ...mension Diagram Fig 10 3 Item Description inch mm MP50B MP70B MP100B F Inside Width max a Stick 18 63 473 18 63 473 20 31 516 G Link 18 63 473 18 63 473 20 31 516 H Pin Diameter max a Link 4 33 110 4 33 110 4 72 120 J Stick 4 33 110 4 33 110 4 72 120 K Pin Ctr Ctr 22 46 570 5 26 18 665 29 66 753 5 Fig 10 4 Pin Kit Typical ...

Page 37: ...10 5 Stiff Arm Mounting Pad Item Description Inch mm MP50B MP70B MP100B N Stiff Arm Length Pin Ctr Ctr 48 62 1235 56 50 1435 66 14 1680 P Pin Diameter 2 83 72 3 15 80 3 55 89 R Width 4 72 120 5 30 135 5 90 150 S Mounting Pad Length 40 20 1021 53 20 1351 59 10 1501 T Width 9 50 241 10 90 277 11 80 300 U Pin Ctr Ctr 8 00 203 9 10 231 10 00 254 ...

Page 38: ...om which the equipment was purchased To expedite the ordering process and ensure accuracy please provide your dealer with the following information Manufacturer Allied Product name Mechanical Pulverizer Model number Serial number Description of the part Part number Quantity 11 2 Equipment Identification Model and Serial Number Location The serial number for this equipment is found in two locations...

Page 39: ...embly 1 577000C 577005C 577010C 1 Upper Jaw 1 The upper and lower jaw assemblies are a matched set The serial number is required 2 Lower Jaw 1 3 Shim Main Pivot 8 840160 840160 840112 4 Mounting Pad 1 572779 572788 572797 5 Stiff Arm 1 572769 572787 572796 6 Pin Stiff Arm to Mounting Pad 1 572782 572791 572800 7 Collar Mounting Pad Pin 1 573185 573186 573187 8 Hex Bolt 1 056197 573852 100557 9 Hex...

Page 40: ...0C 577005C 577010C 12 Bushing Main Pivot 2 572784 572793 572802 13 Cutting Blade 2 573336 573344 573352 14 Blade Shim 4 573337 573345 573353 15 Socket Head Bolt 6 681067 573851 679037 16 Lock Nut 6 90548 90548 90548 17 Lock Washer 6 056245 056245 056245 18 Lube Fitting 2 798197 798197 798197 19 Tooth Upper Jaw 3 573857 573859 573858 20 Tooth Lower Jaw 4 573857 573859 573858 21 Flat Head Bolt 14 57...

Page 41: ...hanical Pulverizer B Series Model Serial No Please fill out completely Line Description Part Number Quantity Price 1 2 3 4 5 6 7 8 9 10 Your contact information Your Name Company Name Phone Account Number Fax Purchase order Email Shipping carrier See note below Billing Address Shipping Address Note All backordered parts will be shipped when available via the same method as the original order unles...

Page 42: ...TM577330_AMP_B series_15oct 32 NOTES ...

Page 43: ...TM577330_AMP_B series_15oct 33 ...

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