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OperatOr and parts Manual

122011

P3792

Loader

Models 995 TSL & S995 TSL

Summary of Contents for 995 TSL

Page 1: ...Operator and Parts Manual 122011 P3792 Loader Models 995TSL S995TSL ...

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Page 3: ...neral Note and Instructions 20 Maintenance 21 Lubrication 21 BoltTorque 22 Checking BoltTorque 22 Parts 24 Main Frame Assembly Drawing and Parts List 24 Hydraulic Plumbing Assembly and Parts List 25 Assembly 30 Hydraulic Cylinder Assembly 30 Pre delivery Check List 31 Warranty 32 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify machinery design and ...

Page 4: ...available to match all tractor brands which adds resale value and visual appeal Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipment and at least annually thereafter Contact your Allied by Farm King Dealer if you need assistance information or additional copies of the manual Visit our website at www buhlerindustries com for a c...

Page 5: ...er operated by an external OC or CC valve that is powered from the tractor remotes Hose Kit C Loader operated by an external valve that is plumbed into the tractor hydraulic system Consists of 4 hoses leading from loader tubing to external mounted valve plus the necessary fittings hoses and adapter blocks if necessary to tap into tractor hydraulic system Use valve type shown with hose kit C ...

Page 6: ...6 Specifications 995TSL S995TSL Loader Specifications ...

Page 7: ...earance with bucket dumped 152 0 D Reach at maximum lift height 25 0 E TSL max dump angle full height 70 E1 TSL max dump angle at ground 90 G Bucket rollback angle at ground 36 G1 TSL bucket rollback angle 50 H Digging depth 9 0 J Overall height in carry position 102 0 Estimated breakout force 6600 lbs Estimated lift capacity 4075 lbs Notes 1 Estimated values assume 2500 psi lift cylinder pressure...

Page 8: ...ommended precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Caution The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Warning The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or se...

Page 9: ... s seat on the tractor Keep tractor on solid ground Loose fill rocks and holes can be dangerous for loader operation or movement Never operate a loader with frayed or damaged hoses or leaking fittings Add ballast as required to ensure 25 of gross vehicle weight is transferred to the rear axle Space rear tires as recommended by tractor manufacturer Maximize width for high lift applications Do not r...

Page 10: ...10 Safety 995TSL S995TSL Loader Safety Decals ...

Page 11: ...11 Safety 995TSL S995TSL Loader Important Precautions ...

Page 12: ...he risk of roll over The smaller the tractor is the easier it will roll We recommend that weight be added to rear tires with liquid or by the installation of rear wheel weights Where additional weight is required a counterweight box can be fabricated for tractors with three point hitches Extra weight can also be added by the use of a heavy implement mounted to the three point hitch A roll over pro...

Page 13: ...to turn tractor while loading bucket can cause damage to both the loader and tractor Operation 995TSL S995TSL Loader Note Bottom surface of bucket is parallel to line on motion Work both levers back to direct pressure to both cylinders Combined action of lift and bucket cylinders increases loading efficiency A straight bottom offers more resistance to lift To increase loading efficiency Minimize a...

Page 14: ...difficult to maintain a level grade When backfilling approach pile with a flat bucket Leave dirt in bucket Dumping on each pass wastes time Backgrade work surface with a loaded bucket Release all pressure on lift cylinders so full weight of bucket is scraping ground Use heel of bucket DOTHIS Warning Do not use loader as battering ram Operating Suggestions for Backfilling ...

Page 15: ...e lift cylinders may have to be extended slightly so that the subframes can clear the front axle Do not extend the cylinders more than is required On self leveling loaders the bucket will dump at the same time the loader is raised Therefore Operate both hydraulic levers together 4 Drive the tractor ahead until the subframe is past the front axle and the front hook is close to mounting boss Check f...

Page 16: ...lts will have to be tightened after positioning the hook directly over the mounting boss most rearward position 9 Raise the loader and lock the support stand tubes in the up position When mounting for the first time raise the loader slowly and check to make sure that the hoses do not bind or become pinched in all positions Work the loader and bucket up and down to work out all the air in the hydra...

Page 17: ...evel ground away from children s play area and high traffic areas This makes attaching and removing much faster and easier It also makes the free standing loader more stable 1 Raise the loader lower support stand tubes and lock into position 2 Lower the loader until the stand tubes are firmly on the ground and then dump the bucket so that it is also firmly on the ground there should be slight down...

Page 18: ...l back the bucket all the way This raises the rear uprights of the loader On some mountings the lift cylinders must be extended more while the tractor is backing up so that the subframes clear the front axle 6 Continue backing up until the loader is clear Be sure the hoses do not get pinched or catch on any frame members while backing up 7 After the loader is clear retract the lift cylinders to pr...

Page 19: ...circuit carefully See hydraulic hook up section and make sure the hoses do not contact any hot manifolds or sharp edges on tractor After assembly raise the loader slowly and check to make sure that the hoses do not bind in all positions 8 The pressure of the relief and open center valves is set at the factory Do not tamper with the setting serious injury to the operator or damage to the loader or ...

Page 20: ...orced to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation 3 The extra bucket stroke length allows for the bucket to be dumped to approximately 90 at ground This allows for bucket assist when traction is minimal If the lo...

Page 21: ...ctor hydraulic unit as indicated in tractor operator s manual Keep bushings on lift arm pivots and cylinders well lubricated Use high grade lithium grease every 8 hours of operation NOTE Frequent greasing will prevent contaminants from migrating between the pins and bushings ...

Page 22: ... lb NM ft lb NM 6 8 10 3 1 7 7 15 4 3 10 5 21 7 3 17 7 35 9 9 24 48 10 3 25 49 14 34 67 12 1 29 59 16 5 40 81 12 14 16 26 42 64 36 58 88 61 97 147 83 132 200 86 2 136 210 117 185 285 103 162 250 140 220 340 18 20 22 89 126 169 121 171 230 202 287 390 275 390 530 287 405 549 390 550 745 346 486 656 470 660 890 24 27 30 217 320 435 295 435 590 497 733 995 675 995 1350 708 1032 1401 960 1400 1900 840...

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Page 24: ...24 Parts 995TSL S995TSL Loader Main Frame Assembly ...

Page 25: ... 24830 Cylinder Lift 2 2 19 114250 Pin 1 50 Dia x 8 75 Lg 2 2 20 81581 Hex Bolt 0 375 Dia x 2 5 Lg 32 32 21 81669 Hex Bolt 0 625 Dia x 3 5 4 4 22 81592 Hex Nut 0 375 Dia 4 4 23 81344 Locknut 0 375 Dia 41 41 24 81967 Locknut 0 625 Dia 18 18 25 113691 Bushing 1 25 I D x 1 63 O D x 0 75 Lg 8 8 26 81570 Flat Washer 0 375 Dia 4 4 27 113633 Bushing 1 25 I D x 1 63 O D x 1 88 Lg 16 16 28 113579 Bushing 1...

Page 26: ...ock Washer Pl 2 2 42 813356 Decal Buhler Allied x 1 75 2 2 43 114132 Decal TSL x 1 75 2 2 44 813358 Decal True Self Leveling 2 2 45 113488 Decal Quick Attach Instruction 2 2 46 52281 000 Bright Orange Scotchcal 72368 10 ft 10 ft 47 114251 Pin 1 25 Dia x 8 75 Lg 2 2 Parts 995TSL S995TSL Loader ...

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Page 28: ...28 Parts 995TSL S995TSL Loader Hydraulic Plumbing Assembly Manifold Kit X2547 ...

Page 29: ...ing Bucket Cylinder Top Rollback 1 13 114916 Tubing Lift Cyl Left Bottom Raise 1 14 114106 Tubing CrossTube 2 15 114605 Hose 3 8 x 24 3 4 26 Morb x 3 4 16 Swfjic 2 16 812697 Hose 3 8 x 24 3 4 16 Swfjic x 3 4 16 Swfjic 2 17 811434 Hose 3 8 x 30 3 4 16 Morb x 3 4 16 Swfjic 2 18 114228 Tubing Lift Cylinder Left Top Drop 1 19 811574 Hose 3 8 x 40 3 4 16 Morb x 3 4 16 Swfjic 2 Parts List for X2547TSL M...

Page 30: ...4830 24607 Seal Kit No X1424 X1424 X1425 Shaft Diameter 1 75 1 75 2 00 1 Head Plate No 24606 24606 24430 2 Shaft Weldment No 114135 114930 113700 3 CylinderTube Weld t No 24699 24786 24785 4 Piston Half wide No 112862 112862 112940 5 Piston Half narrow No 112863 112863 112941 6 Self Locking Nut No 810457 810457 810457 7 Shaft Bushing No 113766 113766 113766 1 Bucket cylinder shown 2 All cylinder s...

Page 31: ...perly installed __ 4 All bolts are tightened to the torque specifications shown in the torque chart __ 5 All safety decals are readable __ 6 The loader has been tested and operates properly __ 7 The operator s manual has been delivered to the owner who has been instructed on the safe and proper use of the loader Dealer s Signature This check list is to remain in this owner s manual and is the resp...

Page 32: ...ire replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all o...

Page 33: ...ranty requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 of th...

Page 34: ...y or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respect t...

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Page 36: ...n of Buhler Industries Inc 1330 43rd Street NW Fargo North Dakota USA 58102 Ph 701 282 7014 Fax 701 282 5865 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2010 BuhlerTrading Inc Printed in USA TSX BUI ...

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